CN204658092U - A kind of 5-shaft linkage numerical control lathe for aluminium alloy - Google Patents

A kind of 5-shaft linkage numerical control lathe for aluminium alloy Download PDF

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Publication number
CN204658092U
CN204658092U CN201520169056.XU CN201520169056U CN204658092U CN 204658092 U CN204658092 U CN 204658092U CN 201520169056 U CN201520169056 U CN 201520169056U CN 204658092 U CN204658092 U CN 204658092U
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axis
axle
guide rail
fuselage
drive unit
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张爱民
吴振磊
苗青晓
王丛丛
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Shandong Lede Cnc Machinery Co Ltd
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Shandong Lede Cnc Machinery Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a kind of 5-shaft linkage numerical control lathe for aluminium alloy, comprise fuselage, X-axis device, Y-axis device, Z axis device, B axle and C axle, described X-axis, Y-axis and Z axis are linear motion axis, described B axle and C axle are gyration axle, described back is provided with iron-founder's station, fore-body is equipped with the light proscenia of security protection, fuselage interior is provided with automatic chip removal, described fuselage is provided with the gantry frame that can move left and right, described gantry frame is connected with described Y-axis guide rail, the centre of gantry frame is provided with can the tool magazine device of automatic tool changer.The utility model according to programme-control can automatically realize cutter while High Rotation Speed its machining locus can in the horizontal direction left and right, seesaw, vertically move up and down, rotate around vertical direction, rotate around becoming an axis of fixed angle with vertical direction, and above motion mode can single movement or any combination interlock, even everything links jointly.

Description

A kind of 5-shaft linkage numerical control lathe for aluminium alloy
Technical field
The utility model relates to a kind of Digit Control Machine Tool, especially a kind of 5-shaft linkage numerical control lathe for aluminium alloy.
Background technology
At present, aluminum alloy materials because of its quality light, intensity is high, be easy to extrusion molding, application is increasingly extensive, and be progressively applied to the fields such as Aero-Space, high ferro, automobile, building, the process equipment being therefore directed to aluminum alloy part and section bar specially also becomes the new demand in one, market.Existing numerically controlled processing equipment is generally take iron and steel as processing object, and its overall mass is large, and the speed of service is low, and the speed of mainshaft is low, and input power is large, expensive.If the numerical control device being used for processing iron and steel to be used for aluminium alloy processing, working (machining) efficiency is low, and energy waste is serious, and easily causes the pollution of environment by the type of cooling of cutting fluid cooling process tool.Therefore, on market in the urgent need to a kind of numerical control device being specifically designed to aluminum alloy part and shape extrusion.
Summary of the invention
The purpose of this utility model is for overcoming above-mentioned the deficiencies in the prior art, provides a kind of 5-shaft linkage numerical control lathe for aluminium alloy, its have easy to process quick, precision is higher, automaticity is high, good stability and the advantages such as economical and energy saving.
For achieving the above object, the utility model adopts following technical proposals:
A kind of 5-shaft linkage numerical control lathe for aluminium alloy, comprise fuselage, X-axis device, Y-axis device, Z axis device, B axle and C axle, described X-axis, Y-axis and Z axis are linear motion axis, described X-axis and Y-axis are horizontal shafting, described Z axis is vertical shaft series, described B axle and C axle are gyration axle, described X-axis device comprises X-axis drive unit, be provided with X-axis guide rail and the X-axis slide plate of guard shield, described X-axis guide rail is fixedly connected with described fuselage, described X-axis drive unit is arranged on described fuselage, described X-axis slide plate is connected with described X-axis guide rail, described X-axis drive unit comprises the X-axis motor be fixed on described fuselage, the X-axis motor reducer be connected with described X-axis motor, described X-axis motor reducer and X-axis rack-and-pinion are connected, described Y-axis device comprises Y-axis drive unit, Y-axis guide rail and Y-axis slide plate, described Y-axis drive unit is arranged on described fuselage, described Y-axis slide plate is flexibly connected with described Y-axis guide rail, the Y-axis lead screw pair that described Y-axis drive unit comprises the y-axis motor be fixed on described fuselage, is connected with described y-axis motor, described Z axis device comprises Z axis drive unit, Z axis guide rail, the Z axis slide block moved up and down at Y-axis guide rail and Z axis seat, described Z axis slide block is flexibly connected with described Z axis guide rail, the Z axis lead screw pair that described Z axis drive unit comprises Z axis servomotor, is connected with described Z axis servomotor, be provided with the C axis mechanism rotated around vertical axis and electro spindle below described Z axis seat, described C axis mechanism bottom is provided with the B axis mechanism around becoming an axis of angle to rotate with vertical axis.
Described back is provided with iron-founder's station, fore-body is equipped with the light proscenia of security protection, fuselage interior is provided with automatic chip removal, described fuselage is provided with the gantry frame that can move left and right, described gantry frame is connected with described Y-axis guide rail, and the centre of gantry frame is provided with can the tool magazine device of automatic tool changer.
Preferably, described B axis mechanism becomes 50 ° around the axis rotated with vertical axis.
Described tool magazine device comprises magazine tool door, fixed cutting tool seat and movable carriage, and described movable carriage is positioned at the below of magazine tool door, and described fixed cutting tool seat is positioned at immediately below electro spindle.
Described gantry frame surrounding is provided with semi-enclosed guard shield.
Described gantry frame slides along Y direction.
Described Z axis seat is divided into upper and lower axle bed, wherein descends the center of axle bed on vertical axis.
The beneficial effects of the utility model are,
1. this bed piece and gantry frame adopt shaped steel to be welded, and main components adopts aluminium alloy manufacture, and lightweight, intensity is large;
2. good energy saving property, the machine installation general power is 20KW, energy-conservation compared with same specification traditional machine tool more than 50%;
2. the speed of service is fast, and the X-axis speed of service can reach 75m/min, Y-axis speed 30m/min, Z axis speed 30m/min;
3. electro spindle rotating speed is high, and milling cutter rotating speed reaches as high as 24000rpm, is more suitable for the processing of aluminum alloy materials;
4. the range of work is large, and processing length is not less than 5.5 meters, and can carry out the processing of two workspaces for the part that length is less than 2 meters, i.e. simultaneously clamping two workpiece, machine tooling wherein one time, another part can carry out picking and placeing material, reduce and process non-cutting time, improve utilization rate of equipment and installations;
5. working (machining) efficiency is high, and the machine is maximum uses diameter 400mm cutter, the sawed-off or sawing of fixed length can go out large scale tenon mouth, avoid using milling cutter milling repeatedly for aluminium alloy extrusions;
6. the feature of environmental protection is good, and this machined region adopts and does closed guard shield, prevent chip from splashing, and lathe bed is provided with chip automatic recycling device, and cutter cooling adopts near-dry type lubrication, reduces the use amount of cutting fluid;
7. security is good, and semi-enclosed guard shield can prevent from splashing when waste material and cracking of cutter hurting sb.'s feelings, and fore-body is equipped with light proscenia, and when having foreign matter or personnel to enter machining area, equipment autostop, prevents the damage of personnel or equipment.
Accompanying drawing explanation
Fig. 1 is the utility model structural front view;
Fig. 2 is the utility model structure left view.
Wherein 1. automatic chip removals, 2. fuselage, 3. iron-founder's station, 4. semiclosed guard shield, 5. electro spindle, 6.B axle, 7.C axle, 8.Z axle bed, 9.Z axle lead screw pair, 10.Z axle servomotor, 11.Y axle slide plate, 12.Y axis rail, 13. magazine tool doors, 14. fixed cutting tool seats, 15. movable carriages, 16.X spindle motor decelerator, 17.Z axis rail, 18.Y axle lead screw pair, 19.Y spindle motor, 20.X axis rail guard shield, 21.X shaft gear tooth bar is secondary, and 22, gantry frame, 23. safe light curtains.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further illustrated.
A kind of 5-shaft linkage numerical control lathe for aluminium alloy, as shown in Figure 1-2, comprise fuselage 2, X-axis device, Y-axis device, Z axis device, B axle 6 and C axle 7, described X-axis, Y-axis and Z axis are linear motion axis, described X-axis and Y-axis are horizontal shafting, described Z axis is vertical shaft series, described B axle 6 and C axle 7 are gyration axle, described X-axis device comprises X-axis drive unit, be provided with X-axis guide rail and the X-axis slide plate of X-axis Guide rail shield 20, described X-axis guide rail is fixedly connected with described fuselage 2, described X-axis drive unit is arranged on described fuselage 2, described X-axis slide plate is connected with described X-axis guide rail, described X-axis drive unit comprises the X-axis motor be fixed on described fuselage 2, the X-axis motor reducer 16 be connected with described X-axis motor, described X-axis motor reducer 16 is connected with X-axis rack-and-pinion 21, described Y-axis device comprises Y-axis drive unit, Y-axis guide rail 12 and Y-axis slide plate 11, described Y-axis drive unit is arranged on described fuselage 2, described Y-axis slide plate 11 is flexibly connected with described Y-axis guide rail 12, the Y-axis lead screw pair 18 that described Y-axis drive unit comprises the y-axis motor 19 be fixed on described fuselage 2, is connected with described y-axis motor 19, described Z axis device comprises Z axis drive unit, Z axis guide rail 17, the Z axis slide block moved up and down at Y-axis guide rail 17 and Z axis seat 8, described Z axis slide block is flexibly connected with described Z axis guide rail 17, the Z axis lead screw pair 9 that described Z axis drive unit comprises Z axis servomotor 10, is connected with described Z axis servomotor 10, be provided with C axle 7 mechanism rotated around vertical axis and electro spindle 5 below described Z axis seat 8, described C axle 7 mechanism bottom is provided with B axle 6 mechanism around becoming an axis of angle to rotate with vertical axis.
Described fuselage 2 top is provided with iron-founder's station 3, the light proscenia 23 of security protection is equipped with in fuselage 1 front portion, fuselage 2 inside is provided with automatic chip removal 1, described fuselage 2 is provided with the gantry frame 22 that can move left and right, described gantry frame 22 is connected with described Y-axis guide rail 12, and the centre of gantry frame 22 is provided with can the tool magazine device of automatic tool changer.
Preferably, described B axle 6 mechanism becomes 50 ° around the axis rotated with vertical axis.
Described tool magazine device comprises magazine tool door 13, fixed cutting tool seat 14 and movable carriage 15, and described movable carriage 15 is positioned at the below of magazine tool door 13, and described fixed cutting tool seat 14 is positioned at immediately below electro spindle 5.
Described gantry frame 22 surrounding is provided with semi-enclosed guard shield 4.
Described gantry frame 22 slides along Y direction.
Described Z axis seat 8 is divided into upper and lower axle bed, wherein descends the center of axle bed on vertical axis.
The utility model according to programme-control can automatically realize cutter while High Rotation Speed its machining locus can side-to-side movement in the horizontal direction, seesaw, vertically move up and down, rotate around vertical direction, rotate around becoming an axis of fixed angle with vertical direction, and above motion mode can single movement or any combination interlock, even everything links jointly.The upper optional position of each of this function clamped one time processing parts except the base all the other hole, plane, curved surface at any angle, and can specific frock be coordinated, processing bottom surface portions region.
By reference to the accompanying drawings detailed description of the invention of the present utility model is described although above-mentioned; but the restriction not to the utility model protection domain; one of ordinary skill in the art should be understood that; on the basis of the technical solution of the utility model, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection domain of the present utility model.

Claims (6)

1. the 5-shaft linkage numerical control lathe for aluminium alloy, it is characterized in that, comprise fuselage, X-axis device, Y-axis device, Z axis device, B axle and C axle, described X-axis, Y-axis and Z axis are linear motion axis, described X-axis and Y-axis are horizontal shafting, described Z axis is vertical shaft series, described B axle and C axle are gyration axle, described X-axis device comprises X-axis drive unit, be provided with X-axis guide rail and the X-axis slide plate of guard shield, described X-axis guide rail is fixedly connected with described fuselage, described X-axis drive unit is arranged on described fuselage, described X-axis slide plate is connected with described X-axis guide rail, described X-axis drive unit comprises the X-axis motor be fixed on described fuselage, the X-axis motor reducer be connected with described X-axis motor, described X-axis motor reducer and X-axis rack-and-pinion are connected, described Y-axis device comprises Y-axis drive unit, Y-axis guide rail and Y-axis slide plate, described Y-axis drive unit is arranged on described fuselage, described Y-axis slide plate is flexibly connected with described Y-axis guide rail, the Y-axis lead screw pair that described Y-axis drive unit comprises the y-axis motor be fixed on described fuselage, is connected with described y-axis motor, described Z axis device comprises Z axis drive unit, Z axis guide rail, the Z axis slide block moved up and down at Y-axis guide rail and Z axis seat, described Z axis slide block is flexibly connected with described Z axis guide rail, the Z axis lead screw pair that described Z axis drive unit comprises Z axis servomotor, is connected with described Z axis servomotor, be provided with the C axis mechanism rotated around vertical axis and electro spindle below described Z axis seat, described C axis mechanism bottom is provided with the B axis mechanism around becoming an axis of angle to rotate with vertical axis,
Described back is provided with iron-founder's station, fore-body is equipped with the light proscenia of security protection, fuselage interior is provided with automatic chip removal, described fuselage is provided with the gantry frame that can move left and right, described gantry frame is connected with described Y-axis guide rail, and the centre of gantry frame is provided with can the tool magazine device of automatic tool changer.
2. as claimed in claim 1 for the 5-shaft linkage numerical control lathe of aluminium alloy, it is characterized in that, described B axis mechanism becomes 50 ° around the axis rotated with vertical axis.
3. as claimed in claim 1 for the 5-shaft linkage numerical control lathe of aluminium alloy, it is characterized in that, described tool magazine device comprises magazine tool door, fixed cutting tool seat and movable carriage, and described movable carriage is positioned at the below of magazine tool door, and described fixed cutting tool seat is positioned at immediately below electro spindle.
4., as claimed in claim 1 for the 5-shaft linkage numerical control lathe of aluminium alloy, it is characterized in that, described gantry frame surrounding is provided with semi-enclosed guard shield.
5., as claimed in claim 1 for the 5-shaft linkage numerical control lathe of aluminium alloy, it is characterized in that, described gantry frame slides along Y direction.
6., as claimed in claim 1 for the 5-shaft linkage numerical control lathe of aluminium alloy, it is characterized in that, described Z axis seat is divided into upper and lower axle bed, wherein descends the center of axle bed on vertical axis.
CN201520169056.XU 2015-03-24 2015-03-24 A kind of 5-shaft linkage numerical control lathe for aluminium alloy Active CN204658092U (en)

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CN201520169056.XU CN204658092U (en) 2015-03-24 2015-03-24 A kind of 5-shaft linkage numerical control lathe for aluminium alloy

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107695396A (en) * 2017-06-23 2018-02-16 佛山市顺德区金工铝门窗机械实业有限公司 For producing the Five-axis NC Machining Center of aluminium section bar
CN111922738A (en) * 2020-08-13 2020-11-13 江西工控智能科技有限公司 Five-axis linkage aluminum profile machining device
CN114227825A (en) * 2021-12-23 2022-03-25 广州玛斯特智能装备有限公司 Woodworking machining center with five-axis milling head

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107695396A (en) * 2017-06-23 2018-02-16 佛山市顺德区金工铝门窗机械实业有限公司 For producing the Five-axis NC Machining Center of aluminium section bar
CN111922738A (en) * 2020-08-13 2020-11-13 江西工控智能科技有限公司 Five-axis linkage aluminum profile machining device
CN114227825A (en) * 2021-12-23 2022-03-25 广州玛斯特智能装备有限公司 Woodworking machining center with five-axis milling head

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