CN204657122U - A kind of pierced shell spreads graphite device automatically - Google Patents
A kind of pierced shell spreads graphite device automatically Download PDFInfo
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- CN204657122U CN204657122U CN201520293909.0U CN201520293909U CN204657122U CN 204657122 U CN204657122 U CN 204657122U CN 201520293909 U CN201520293909 U CN 201520293909U CN 204657122 U CN204657122 U CN 204657122U
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Abstract
The utility model provides a kind of pierced shell automatically to spread graphite device, belong to machinery manufacturing technology field, can be used for steel tube factory and spread graphite when expander is produced to the inner chamber of hollow billet after perforation, to reduce the frictional force of pipe expander top and push rod and hollow billet inwall, backfin in reducing, improves steel pipe internal-surface quality.This device comprises storage tank, feeding distribution mechanism, feeder, electric-control system, thermoinduction probe, loopback roller-way, base, protective cover.Storage tank is equipped with agitator, vibrator.There is motor-driven auger below storage tank, quantitatively provide graphite to feeder.Feeder is arranged on base, by air cylinder driven, returns waiting position again after graphite being sent into steel pipe inner chamber.Electric-control system comprises detecting element, control element and control box etc., for manual debugging and the operation automatically of package unit.Package unit integrates, compact conformation, sealing and anti-corrosive properties good, in conjunction with field condition, facilitate installation and maintenance.
Description
Technical field
The utility model relates to a kind of pierced shell and automatically spreads graphite device, belongs to machinery manufacturing technology field; Spread graphite when expander is produced to the inner chamber of hollow billet after perforation for steel tube factory, to reduce the frictional force of pipe expander top and push rod and hollow billet inwall, reduce interior backfin, raising steel pipe internal-surface quality.
Background technology
When steel tube factory's expander is produced, in order to reduce the frictional force of pipe expander top and push rod (plug) and hollow billet inwall, backfin in reducing, improve the uniformity of steel pipe internal-surface quality and the longitudinal wall thickness of Continuous Seamless Tube Mill, extend the service life of pipe expander, need to lubricate two contact surfaces.The method of current lubrication has two kinds: one to be that the inner chamber of hollow billet after perforation spreads graphite, and two is at mandrel surface spraying colloidal graphite mixed with water.Wherein second method equipment is expensive, and maintenance is complicated, needs import.What spread that this method of graphite adopts in the past to pierced shell inner chamber is manual operations, and its method is: after the red shell of burning has arrived station, workman shovels a certain amount of graphite with little scoop and spreads in inlet pipe.The shortcoming of this method is: 1, spread the amount inaccuracy of graphite, graphite spreads uneven, can not control very well steel pipe inner wall surface quality; 2, scene temperature is high, high-temperature operation, severe operational environment; 3, graphite micronic dust has very macrolesion to staff is healthy.
Summary of the invention
The utility model be intended to solve spread to hollow billet inner chamber ink amount of spreading inaccuracy that this mode of graphite exists, spread that ink is uneven, complicated operation and be unfavorable for many weak points such as operating personnel are healthy, and then provide a kind of ink amount of spreading to control accurately even, environmentally friendly, that handling safety is simple and direct pierced shell and automatically spread graphite device.
The utility model is achieved through the following technical solutions:
A kind of pierced shell spreads graphite device automatically, is installed on hot hollow billet 9 port side in order to spread graphite powder to its inner chamber; Special character is, its structure comprises:
Storage tank 1, is arranged at the top of whole device, and its inside holds and stores graphite powder, in order to provide graphite powder with the continuous service of assurance device;
Feeding distribution mechanism 2, is installed on the bottom of described storage tank 1, and carries out equilibrium conveying supply to the graphite powder coming from storage tank 1; Its structure comprises motor 2-1, exports the auger 2-2 connected and the sub-material mouth 2-3 being positioned at auger 2-2 end by motor 2-1; Graphite powder in described storage tank 1 falls within described auger 2-2 via the drain hole row of bottom, pushes in the sub-material mouth 2-3 of its end by described auger 2-2 by graphite powder level;
Feeder 3, is installed on the bottom of described feeding distribution mechanism 2, and reception comes from described feeding distribution mechanism 2 and pushes away the graphite powder fallen, and spreads graphite to the inner chamber of described hot hollow billet 9; Its structure comprises provides the cylinder 3-1 of power source, exported the feed assembly 3-2 that connects by cylinder 3-1 and be positioned at described feed assembly 3-2 end and be undertaken in the hopper 3-3 of described sub-material mouth 2-3 bottom;
Thermoinduction probe 10, being installed on the top of hot hollow billet 9, when sensing the hot hollow billet 9 of bottom, outputing signal to electric-control system 4;
Electric-control system 4, for receiving the signal of thermoinduction probe 10, and respectively by the motor 2-1 of wire 5 control connection the feeding distribution mechanism 2 and cylinder 3-1 of feeder.
Described feed assembly 3-2 comprises support 301, the piston push rod 317 of described cylinder 3-1 penetrates from one end extension of described support 301 and is connected with the slide block 304 being movably installed in described support 301 inside, and described slide block 304 both sides are provided with to be fixed on described support 301 and the guide post 302 be slidably matched with it; Described slide block 304 other end be connected with extend to described support 301 outer end and end with the feeding rod 305 of hopper 308; Described feeding rod 305 is equipped with the encasement tube of core bar 313 for internal float, can produce the relative movement of predetermined stroke between described feeding rod 305 and described core bar 313;
Described hopper 3-3 holds the magazine 308-1 in storehouse and activity to pull and push bottom described magazine 308-1 and to carrying out shutoff bottom it and the stripper 308-2 that detaches is formed, the Front-end Design of described magazine 308-1 for the benefit of probes into the taper of tube chamber by providing; Described magazine 308-1 is connected to the end of described feeding rod 305, and described stripper 308-2 is connected to the end of described core bar 313;
More be easy to make the tube chamber of magazine 308-1 and hot hollow billet align, the material feeding end side of described support 301 is provided with the supporting seat 306 running through feed pipe 305 in middle part, the two ends up and down of described supporting seat 306 are respectively equipped with Compress Spring 307 and compress location to the supporting seat 306 of centre, one end pushing supporting seat 306 of described Compress Spring 307, the other end is positioned the inside of described support 301 by plug screw 311;
Described feeding rod 305 with the concrete sleeve structure of described core bar 313 is: the two ends tube wall of described feeding rod 305 offers bar-shaped trough, one end of described core bar 313 is provided with the first alignment pin 314, the other end is provided with the second alignment pin 315, and described core bar 313 is loaded on described feeding rod 305 inside by the alignment pin at two ends is floating;
In order to reduce the powder dust pollution at hopper 3-3 place further, described hopper 3-3 peripheral closure is provided with protective cover 7;
Syndeton between described slide block 304 and described feeding rod 305 is: be provided with gland 309 at described slide block 304 with the link of described feeding rod 305, the link of described feeding rod 305 is bulb shape, establish semicircle spherical groove in described feeding rod 305 and gland 309, by feeding rod 305 and gland 309, the bulb of feeding rod 305 head end is installed with its inside.
A kind of pierced shell of the utility model spreads graphite device automatically, be arranged on the side of loopback roller-way between punch and pipe expander, at regular time and quantity the equilibrium of graphite powder is delivered to feeder by feeding distribution mechanism, accurately controlled frequency and the feeding coal of feed by the feeder of feeding distribution mechanism bottom simultaneously, package unit integrates, compact conformation, sealing and antiseptic property good, in conjunction with field condition, be easy to install and maintain.Spread by of the present utility model the shortcomings and deficiencies that graphite device effectively solves prior art existence, spread ink amount precisely evenly, make lumen wall quality obtain good guarantee, the operation of mechanical automation simultaneously, significantly reduce the labour intensity of operating personnel, time saving and energy saving, practical.
Accompanying drawing explanation
Fig. 1: a kind of pierced shell of the utility model spreads graphite device structural representation automatically;
Fig. 2: feeder structural representation;
The sectional view of Fig. 3: Fig. 2;
The upward view of Fig. 4: Fig. 3;
The sectional view of Fig. 5: Fig. 4;
Fig. 6: feeder stereoscopic-state figure;
Fig. 7: magazine structural representation;
Fig. 8: stripper structural representation;
Fig. 9: hopper closing structure schematic diagram;
Figure 10: hopper Unclosing structure schematic diagram;
In the drawings, 1, storage tank, 2, feeding distribution mechanism, 2-1, motor, 2-2, auger, 2-3, sub-material mouth, 3, feeder, 3-1, cylinder, 3-2, alarm component, 3-3, hopper, 301, support, 302, guide post, 304, slide block, 305, feeding rod, 306, supporting seat, 307, Compress Spring, 308-1, magazine, 308-2, stripper, 309, gland, 310, copper sheathing, 311, plug screw, 312, location-plate, 313, core bar, 314, first alignment pin, 315, second alignment pin, 316, block, 317, piston push rod, 318, hexagon socket head cap screw, 319, soket head cap screw, 320, hex nut, 321, hex nut, 322, nut, 4, electric-control system, 5, wire, 6, base, 7, protective cover, 8, loopback roller-way, 9, hot hollow billet, 10, thermoinduction is popped one's head in.
Detailed description of the invention
Referring to accompanying drawing, provide detailed description of the invention of the present utility model, be used for being described further formation of the present utility model.
Embodiment 1
A kind of pierced shell of the present embodiment spreads graphite device automatically with reference to figure 1-10, is installed on hot hollow billet 9 port side in order to spread graphite powder to its inner chamber; Comprise storage tank 1, the feeding distribution mechanism 2 of storage tank 1 bottom connection, the feeder 3 of feeding distribution mechanism 2 bottom connection, electric-control system 4, thermoinduction probe 10, loopback roller-way 8, base 6, protective cover 7; Storage tank 1 is equipped with agitator, vibrator.Storage tank is connected to the motor 2-1 forming the feeding distribution mechanism 2 and auger 2-2 driven by it for 1 time, and the end of auger 2-2 is provided with the sub-material mouth 2-3 quantitatively providing graphite to feeder 3.Feeder 3 is arranged on base 6, and one end connects driving by cylinder 3-1, and the other end is connected to hopper 3-3, and cylinder 3-1 returns waiting position after driving feeder 3 that graphite is sent into hollow billet inner chamber again.Thermoinduction probe 10 is installed on the top of loopback roller-way 8; Electric-control system 4 comprises detecting element, control element and control box etc., for manual debugging and the operation automatically of package unit.Package unit integrates, compact conformation, sealing and anti-corrosive properties good, in conjunction with field condition, facilitate installation and maintenance.
Described storage tank 1 tank body adopts stainless steel material, and its effect is ceaselessly stirred, shakes graphite, prevents from gluing, solidifying.
Described feeding distribution mechanism 2 drives auger 2-2 by motor 2-1, by the working time of electric-control system 4 by wire connection control motor 2-1, graphite is carried at regular time and quantity to the sub-material mouth 2-3 being positioned at auger 2-2 end, to ensure accurate feed moment and feeding coal, auger 2-2 is under the drive of motor 2-1 simultaneously, disturbance and axial thrust can be produced to graphite, solve the problem of graphite powder material poor fluidity well.
Described feeder 3 drives feed assembly 3-2 and hopper 3-3 to move reciprocatingly by cylinder 3-1, and cylinder 3-1 provides power source, cylinder 3-1 to export connection feed assembly 3-2, and feed assembly 3-2 end is provided with the hopper 3-3 being undertaken in described sub-material mouth 2-3 bottom; By the work rhythm of electric-control system 4 control cylinder 3-1, after automatically graphite being sent into steel pipe inner chamber, return waiting position again;
Described hopper 3-3 holds the magazine 308-1 in storehouse and activity to pull and push bottom described magazine 308-1 and to carrying out shutoff bottom it and the stripper 308-2 that detaches is formed, described stripper 308-2 is made up of end plate and slide plate by providing; The slide plate of stripper 308-2 can be extracted out or push, realize the function of discharging and charging from magazine 308-1; Both contact surfaces are smooth, and both guarantees are slided smooth.
Described feed assembly 3-2 comprises support 301, guide post 302, slide block 304, feeding rod 305, supporting seat 306, Compress Spring 307, the magazine 308-1 forming hopper 3-3 and stripper 308-2, gland 309, copper sheathing 310, plug screw 311, location-plate 312, core bar 313, first alignment pin 314, second alignment pin 315, block 316, piston push rod 317; Described cylinder 3-1 is fixed on one end of described support 301 by soket head cap screw 319, the piston push rod 317 of described cylinder 3-1 is extended from the end of described support 301 and penetrates and be connected with the slide block 304 being movably installed in described support 301 inside by nut 322, and described slide block 304 both sides are provided with to be fixed on described support 301 and the guide post 302 be slidably matched with it by hex nut 320; Described slide block is enclosed within two guide posts 302 by copper sheathing 310, and when the air pressure piston push rod 317 promoted in cylinder 3-1 moves, slide block 304 can slide along guide post 302 along with piston push rod 317, the effect of copper sheathing 310 be reduce both friction when sliding; Described slide block 304 other end is connected with and extends to described support 301 outer end and the feeding rod 305 that is connected with magazine 308-1 by hex nut 321 of end, semicircle spherical groove is had in described slide block 304 and gland 309, the bulb of feeding rod 305 link is pressed in spherical groove, thus slide block 304 and feeding rod 305 are coupled together, feeding rod 305 end is connected by hex nut 321 with magazine 308-1 through the hole of supporting seat 306;
Described feeding rod 305 is equipped with the encasement tube of core bar 313 for internal float, can produce the relative movement of predetermined stroke between described feeding rod 305 and described core bar 313; The two ends tube wall of described feeding rod 305 offers bar-shaped trough, and one end of described core bar 313 is provided with the first alignment pin 314, and the other end is provided with the second alignment pin 315, and described core bar 313 is loaded on described feeding rod 305 inside by the alignment pin at two ends is floating; The length of described bar-shaped trough is greater than the length of stripper 308-2 upper slide, first alignment pin 314, higher than the second alignment pin 315, its objective is in feeding process, when the first alignment pin 314 moves to location-plate 12, core bar 315 stop motion, to extract the slide plate of stripper 308-2 out.Described core bar 313 end is connected with stripper 308-2 by the second alignment pin 315, and after being in place, the second alignment pin 315 is inside the end plate of stripper 308-2.
In order to ensure the fit tolerance of feeder 3 magazine 308-1 and hot hollow billet tube chamber in feeding and drawback movement, reduce the friction of magazine 308-1 and hot hollow billet 9 inwall, the utility model takes following technical measures: 1), the header terminal design of feeding rod 305 is bulb shape, gland 309 is provided with the link of described feeding rod 305 at described slide block 304, establish semicircle spherical groove in described feeding rod 305 and gland 309, by feeding rod 305 and gland 309, the bulb of feeding rod 305 head end is installed with its inside.2), the end of support 301 offers through hole, run through and have the supporting seat 306 of feeding rod 305 to be contained in the through hole of support 301, the inner of described two Compress Springs 307 leans on supporting seat 306, and outer end is fixed by plug screw 311, ensures to make the conical head of magazine 308-1 align steel pipe hole.3), the Front-end Design of described magazine 308-1 for the benefit of probes into the taper of tube chamber.In feeding process, by the combining structure of bulb connection in feeder, spring, taper magazine head, free floating can be realized, when there is deviation the position of hot hollow billet, as long as the conical head of magazine enters in hollow billet hole, under the action of the spring, magazine also can enter hollow billet smoothly, ensures the normal operation of mechanism.
Described location-plate 312 is fixed on support 301 by hexagon socket head cap screw 318, and its effect is: when the first alignment pin 314 move to contact with location-plate 312 time, no longer continue motion.
Described block 316 is arranged on the end of support 301, its effect is: when the end plate on stripper 308-2 touches block 316, stripper 308-2 is no longer to treating the motion of material direction, and magazine 308-1 continues to treating the motion of material direction, and now stripper 308-2 is by magazine 308-1 bottom lock.
Described electric-control system 4 is made up of detecting element, control element and control box etc., for manual debugging and the operation automatically of package unit.Manual debugging is used for equipment debugging, debugs to the run duration of quantity of graphite, cylinder.Automatic operation is used for normal production.
The utility model is in feeding process, and when cylinder drives feeding rod, hopper to arrive close to dose location, stripper is extracted out automatically from magazine, and graphite being spread distance pipe end in hollow billet is 200 ∽ 300mm places.
The utility model is in feeding process, and when cylinder drive feeding rod, hopper are got back to close to waiting position, stripper self-closed magazine, now graphite is delivered to sub-material mouth by the auger of feeding distribution mechanism just, and graphite falls into hopper from sub-material mouth.
It is as follows that a kind of pierced shell spreads the graphite device course of work automatically:
1. graphite is poured in storage tank 1, opening power and compressed air valve.
2. by the touch-screen of debugging electric-control system 4, adjust the blanking time, spread the amount of graphite and spread the rhythm of graphite, then click " RUN ".
3., when thermoinduction probe 10 shines hot hollow billet 9, hot hollow billet 9 is given in the self-feeding of described feeder 3.
4., when the hopper 3-3 in feeder 3 gets back to start-stop position, the sub-material mouth 2-3 place automatic blanking of feeding distribution mechanism 2, to hopper 3-3, waits for signal next time of popping one's head in.
Operation principle and the course of work of above-mentioned feeder are as follows:
Feeding process: when the piston rod 317 in cylinder 3-1 moves right under the influence of air pressure, with movable slider 304 and the feeding rod 305 that is connected by bulb with it, core bar 313, magazine 308-1, stripper 308-2 simultaneously mobile to feed direction () in figure to the right, when moving to the first alignment pin 314 and touching location-plate 312, core bar 313 drives stripper 308-2 stop motion, feeding rod 305 drives magazine 308-1 to continue to the mobile segment distance (approximating flute length on core bar) of feed direction (right side), now the first alignment pin 314 and the second alignment pin 315 move to the left end of groove, thus stripper 308-2 is extracted out from magazine 308-1, it is 200 ~ 300mm place that the graphite of the inside spreads distance pipe end in hollow billet.
Return process: when cylinder 3-1 is moved to the left under the influence of air pressure, with movable slider 304 and the feeding rod 305 that connected by bulb with it, core bar 313, magazine 308-1, stripper 308-2 is together to treating that material direction () mobile in figure left, when moving to the end plate on stripper 308-2 and touching block 316, stripper 308-2 is no longer to treating the motion of material direction, and magazine 308-1 continues to treating to move a segment distance (approximating flute length on core bar) in material direction, thus by stripper 308-2 by magazine 308-1 bottom lock, now the graphite powder of sub-material mouth falls into hopper 308.
Claims (7)
1. pierced shell spreads a graphite device automatically, is installed on hot hollow billet (9) port side in order to spread graphite powder to its inner chamber; Be characterised in that, its structure comprises:
Storage tank (1), is arranged at the top of whole device, and its inside holds and stores graphite powder, in order to provide graphite powder with the continuous service of assurance device;
Feeding distribution mechanism (2), is installed on the bottom of described storage tank (1), and carries out equilibrium conveying supply to the graphite powder coming from storage tank (1); Its structure comprises motor (2-1), exports the auger (2-2) connected and the sub-material mouth (2-3) being positioned at auger (2-2) end by motor (2-1); Graphite powder in described storage tank (1) falls within described auger (2-2) via the drain hole row of bottom, pushes in the sub-material mouth (2-3) of its end by described auger (2-2) by graphite powder level;
Feeder (3), is installed on the bottom of described feeding distribution mechanism (2), and reception comes from described feeding distribution mechanism (2) and pushes away the graphite powder fallen, and spreads graphite to the inner chamber of described hot hollow billet (9); Its structure comprises provides the cylinder of power source (3-1), exported the feed assembly (3-2) that connects by cylinder (3-1) and be positioned at described feed assembly (3-2) end and be undertaken in the hopper (3-3) of described sub-material mouth (2-3) bottom;
Thermoinduction probe (10), being installed on the top of hot hollow billet (9), when sensing hot hollow billet (9) of bottom, outputing signal to electric-control system (4);
Electric-control system (4), for receiving the signal of thermoinduction probe (10), and respectively by the motor (2-1) of wire (5) control connection feeding distribution mechanism (2) and the cylinder (3-1) of feeder.
2. a kind of pierced shell spreads graphite device automatically as claimed in claim 1, it is characterized in that, described feed assembly (3-2) comprises support (301), the piston push rod (317) of described cylinder (3-1) penetrates from one end extension of described support (301) and is connected with the slide block (304) being movably installed in described support (301) inside, and described slide block (304) both sides are provided with to be fixed on described support (301) and the guide post (302) be slidably matched with it; Described slide block (304) other end be connected with extend to described support (301) outer end and end with the feeding rod (305) of hopper (308); Described feeding rod (305) is equipped with the encasement tube of core bar (313) for internal float, can produce the relative movement of predetermined stroke between described feeding rod (305) and described core bar (313).
3. a kind of pierced shell spreads graphite device automatically as claimed in claim 2, it is characterized in that, described hopper (3-3) holds the magazine (308-1) in storehouse and activity to pull and push in described magazine (308-1) bottom and to carrying out shutoff bottom it and the stripper (308-2) that detaches is formed, the Front-end Design of described magazine (308-1) for the benefit of probes into the taper of tube chamber by providing; Described magazine (308-1) is connected to the end of described feeding rod (305), and described stripper (308-2) is connected to the end of described core bar (313).
4. a kind of pierced shell spreads graphite device automatically as claimed in claim 3, it is characterized in that, the material feeding end side of described support (301) is provided with the supporting seat (306) running through feed pipe (305) in middle part, the two ends up and down of described supporting seat (306) are respectively equipped with Compress Spring (307) and compress location to the supporting seat (306) of centre, one end pushing supporting seat (306) of described Compress Spring (307), the other end is positioned the inside of described support (301) by plug screw (311).
5. a kind of pierced shell spreads graphite device automatically as claimed in claim 2, it is characterized in that, described feeding rod (305) with the concrete sleeve structure of described core bar (313) is: the two ends tube wall of described feeding rod (305) offers bar-shaped trough, one end of described core bar (313) is provided with the first alignment pin (314), the other end is provided with the second alignment pin (315), and described core bar (313) is loaded on described feeding rod (305) inside by the alignment pin at two ends is floating.
6. a kind of pierced shell spreads graphite device automatically as claimed in claim 1 or 2, it is characterized in that, described hopper (3-3) peripheral closure is provided with protective cover (7).
7. a kind of pierced shell spreads graphite device automatically as claimed in claim 2, it is characterized in that, syndeton between described slide block (304) and described feeding rod (305) is: be provided with gland (309) at described slide block (304) and the link of described feeding rod (305), the link of described feeding rod (305) is bulb shape, establish semicircle spherical groove in described feeding rod (305) and gland (309), by feeding rod (305) and gland (309), the bulb of feeding rod (305) head end is installed with its inside.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520293909.0U CN204657122U (en) | 2015-05-08 | 2015-05-08 | A kind of pierced shell spreads graphite device automatically |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520293909.0U CN204657122U (en) | 2015-05-08 | 2015-05-08 | A kind of pierced shell spreads graphite device automatically |
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| CN204657122U true CN204657122U (en) | 2015-09-23 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104826878A (en) * | 2015-05-08 | 2015-08-12 | 鲁东大学 | Automatic graphite scattering device of perforated capillary pipe |
| CN104826880A (en) * | 2015-05-21 | 2015-08-12 | 烟台鲁宝钢管有限责任公司 | Pierced capillary automatic graphite scattering device |
-
2015
- 2015-05-08 CN CN201520293909.0U patent/CN204657122U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104826878A (en) * | 2015-05-08 | 2015-08-12 | 鲁东大学 | Automatic graphite scattering device of perforated capillary pipe |
| CN104826880A (en) * | 2015-05-21 | 2015-08-12 | 烟台鲁宝钢管有限责任公司 | Pierced capillary automatic graphite scattering device |
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