CN204652160U - A kind of control system - Google Patents
A kind of control system Download PDFInfo
- Publication number
- CN204652160U CN204652160U CN201520260389.3U CN201520260389U CN204652160U CN 204652160 U CN204652160 U CN 204652160U CN 201520260389 U CN201520260389 U CN 201520260389U CN 204652160 U CN204652160 U CN 204652160U
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- station
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- control system
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Abstract
The utility model provides a kind of control system, comprising: drive motors, controller, station motor, cylinder solenoid valve, detecting sensor, technique cylinder, rotary table and rotor windings detector; Rotor windings detector detection rotor workpiece whether fault, detection signal is sent to controller, whether detecting sensor detection rotor workpiece enters given process station by rotary table drive, it is by technique air cylinder driven, controller is by cylinder control valve Controlling Technology cylinder, rotor workpiece is placed on rotary table, and controller regulates rotor workpiece and rotating circular disk rotating speed and the anglec of rotation by station motor and drive motors, automatically enters next processes.By rotating circular disk rotary rotor workpiece, reduce conveying process, improve production efficiency, detecting sensor and rotor windings detector input reference as controller, regulate drive motors and station motor, enable rotor workpiece precisely, automatically enter next technique, improve automaticity.
Description
Technical field
The utility model relates to automatic control technology, belongs to electrical micro-machine field, particularly relates to the control system that a kind of micro-motor rotor is automatically processed, detected.
Background technology
Micromachine is that volume, capacity are less, and diameter is less than the motor of 10mm, and it is widely used in the fields such as mobile phone, toy, audio-visual product, mainly in the controls, realizes the detection of dynamoelectric signal or energy, resolves, amplifies, performs or the function such as conversion.China has become the maximum manufacture base of global electrical micro-machine product now, on supporting industries, manpower and comprehensive production cost, has powerful competitiveness.
But, existing micro-motor rotor is in production automation degree, and also with abroad there is larger difference in special equipment, trace it to its cause and be, the main manual operation relevant device of China's micro-motor rotor production line, carries out the flow work, causes the operant level of employee uneven, production efficiency is low, and the quality of the product of production also varies with each individual; Meanwhile, when detecting micro-motor rotor winding, rely on workman to use microhmmeter, when measuring the resistance of the every phase of rotor windings, need workman's manual operation to measure, artificial test error is large, and measuring accuracy is low, and accuracy rate is low.
Utility model content
The shortcoming of prior art in view of the above, the purpose of this utility model is to provide a kind of control system, for solving in prior art in production electrical micro-machine process, cannot realize the problem that rotor is automatically processed, automatically detected.
For achieving the above object and other relevant objects, the utility model provides a kind of control system, for controlling processing and the detection of the rotor workpiece on rotary table, described control system at least comprises: drive motors, controller, station motor, technique cylinder, detecting sensor and rotor windings detector;
Described rotor windings detector is connected with described controller, described rotor windings detector detection rotor workpiece whether fault, and described testing result is sent to described controller;
Described detecting sensor, its input and described technique cylinders, its output is connected with described controller, forms the testing circuit of described process gas cylinder position signal;
Described controller connects described drive motors and described station motor, described station motor drives described rotor workpiece to rotate with the processing of auxiliary described rotor workpiece and detection, described drive motors is connected with described rotary table, and described drive motors drives described rotary table to rotate; The rotor workpiece of described rotary table is driven to enter next work flow.
Preferably, described rotary table comprises rotating circular disk, technique station and fixed mount, described drive motors is connected with described rotating circular disk, described rotating circular disk is driven to rotate, described rotating circular disk loads rotor workpiece, described fixed mount is provided with the technique station processing described rotor workpiece, described technique station correspondence connects described technique cylinder, described technique cylinder is provided with cylinder solenoid valve, and described cylinder solenoid valve receives the control of described controller.
Preferably, also comprise guidance panel, be connected with described controller, corresponding operational order is inputted to described controller.
Preferably, also comprise display terminal, be connected with described controller, show the working status parameter of all parts in described control system and the testing result of described rotor workpiece.
Preferably, described drive motors is stepping motor, and described station motor is stepping motor.
Preferably, described controller receives the operational order that described guidance panel sends, according to the testing result sending controling instruction of described operational order, described position signalling and described rotor windings detector, control described drive motors and described station motor, make described rotor workpiece forward predetermined angle to, enter next technique station.
Preferably, described technique station comprises shaping station, line ball station successively, detects station, puts glue station, loading station and unloading station.
Preferably, described rotor windings detector adopts communication port and described controller to carry out communication.
Preferably, also comprise alarm, be connected with described controller, when the testing result of described rotor windings detecting instrument is fault, and described detecting sensor detects described rotor workpiece when forwarding loading station or unloading station to, gives the alarm and reminds operating personnel.
Preferably, described detecting sensor is magnetic induction switch or contact-making switch.
As mentioned above, control system of the present utility model, has following beneficial effect:
By gathering the position signalling of described station cylinder, and pre-set working status parameter according to described guidance panel, regulate rotary speed and the anglec of rotation of described drive motors and described station motor, described drive motors drives rotary table to rotate, rotor workpiece is made to enter next technique station, described station motor drives rotor workpiece, make the rotor workpiece on rotary table automatically and accurately can enter next technique, realize the shaping of rotor workpiece, line ball, detect and put glue in one, realize processing automatically and the object detected, decrease human cost, improve efficiency, meanwhile, according to described rotor windings detector detection rotor workpiece whether fault, when described rotor workpiece is fault, when described rotor workpiece forwards loading station and unloading station to, siren sounds, and reminds operating personnel, improves the qualification rate of micro-motor rotor workpiece, by arranging described rotating circular disk, decreasing conveying process, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is shown as a kind of Control system architecture block diagram that the utility model embodiment provides;
Fig. 2 is shown as the structural representation of the rotary table that the utility model embodiment provides;
Fig. 3 is shown as a kind of control system complete structure block diagram that the utility model embodiment provides.
Element numbers illustrates:
1, guidance panel, 2, detecting sensor, 3, controller, 4, display terminal, 5, rotor windings detector, 6, drive motors, 7, station motor, 8, cylinder solenoid valve, 9, alarm, 10, dispenser, 11, fixed mount, 12, rotating circular disk, 13, shaping station, 14, line ball station, 15, detect station, 16, some glue station, 17, loading/unloading material station, 31, memory.
Embodiment
By particular specific embodiment, execution mode of the present utility model is described below, person skilled in the art scholar the content disclosed by this specification can understand other advantages of the present utility model and effect easily.
Refer to Fig. 1 to Fig. 3.Notice, structure, ratio, size etc. that this specification institute accompanying drawings illustrates, content all only in order to coordinate specification to disclose, understand for person skilled in the art scholar and read, and be not used to limit the enforceable qualifications of the utility model, therefore the not technical essential meaning of tool, the adjustment of the modification of any structure, the change of proportionate relationship or size, do not affecting under effect that the utility model can produce and the object that can reach, all should drop in scope that technology contents that the utility model discloses can contain.Simultaneously, quote in this specification as " on ", D score, "left", "right", " centre " and " one " etc. term, also only for ease of understanding of describing, and be not used to limit the enforceable scope of the utility model, the change of its relativeness or adjustment, under changing technology contents without essence, when being also considered as the enforceable category of the utility model.
As shown in Figure 1, Figure 3, be a kind of Control system architecture block diagram that the utility model embodiment provides, for controlling processing and the detection of the rotor workpiece on rotary table, described control system at least comprises: drive motors 6, controller 3, station motor 7, technique cylinder, detecting sensor 2 and rotor windings detector 7;
Described rotor windings detector 5 is connected with described controller 3, described rotor windings detector 5 detection rotor workpiece whether fault, and described testing result is sent to described controller 3;
Described detecting sensor 2, its input and described technique cylinders, its output is connected with described controller 3, forms the testing circuit of described process gas cylinder position signal;
Described controller 3 connects described drive motors 6 and described station motor 7, described station motor 7 drives described rotor workpiece to rotate with the processing of auxiliary described rotor workpiece and detection, described drive motors 6 is connected with described rotary table, and described drive motors drives rotary table described in 6 to rotate; The rotor workpiece of described rotary table is driven to enter next work flow.
Particularly, described drive motors 6 is stepping motor, and described drive motors 6 makes rotating circular disk 12 turn to specified angle, makes the described rotor workpiece on described rotating circular disk 12 enter technique station and processes; Described station motor 7 is stepping motor, and direct driving rotor workpiece rotates, and coordinates described technique station to process described rotor workpiece.
Wherein, described controller 3 produces PWM (pulse width modulation) square wave Driving Stepping Motor and rotates fixed angle, accurately controls electric machine rotation angle, makes described rotor workpiece forward specified angle to, coordinates technique station to process rotor workpiece.
In the present embodiment, be connected by dispenser 10 between described drive motors 6 with described rotating circular disk 12, described drive motors 6 drives described dispenser 10 to rotate, described dispenser 10 driven rotary disk 12 does intermittent rotary, described dispenser 10 ensures disk positioning precision, makes the rotor workpiece on rotating circular disk 12 accurately stop at technique station place.
Meanwhile, by arranging the PWM square wave frequency that controller 3 produces, accurately motor rotation speed can be controlled.Because the electrical micro-machine of this programme design is the following hollow-cup motor of diameter 10mm, parameter of electric machine difference is not very large, and controller 3 is with specific PWM square wave number and frequency, and Driving Stepping Motor command speed turns an angle, easily and effectively.
Particularly, also comprise guidance panel 1, be connected with described controller 3, corresponding operational order is inputted to described controller 3.Wherein, described operational order comprises control system start and stop, anxious to stop, reset etc., and also comprise working status parameter, described working status parameter can be rotary speed and the anglec of rotation of station motor 7 and drive motors 6, and the delay parameter etc. of cylinder solenoid valve 8.
As shown in Figure 2, the structural representation of the rotary table provided for the utility model embodiment.
Wherein, described rotary table comprises rotating circular disk 12, technique station and fixed mount 11, described drive motors 6 is connected with described rotating circular disk 12, described rotating circular disk 12 is driven to rotate, described rotating circular disk 12 loads rotor workpiece, described fixed mount 11 is provided with the technique station processing described rotor workpiece, described technique station correspondence connects described technique cylinder, described technique cylinder is connected with described cylinder solenoid valve 8, and described cylinder solenoid valve 8 receives the control of described controller 3.
In the present embodiment, by gathering the position signalling of described station cylinder, and pre-set working status parameter according to described guidance panel 1, regulate rotary speed and the anglec of rotation of described drive motors 6 and described station motor 7, described drive motors 6 drives rotary table to rotate, rotor workpiece is made to enter next technique station, described station motor 7 drives rotor workpiece to rotate, make the rotor workpiece on rotary table automatically and accurately can enter next technique, realize the shaping of rotor workpiece, line ball, detect and put glue in one, realize processing automatically and the object detected, decrease human cost, improve efficiency, meanwhile, according to described rotor windings detector 5 detection rotor workpiece whether fault, when described rotor workpiece is fault, when described rotor workpiece forwards loading station 17 to unloading station 17, siren sounds, and reminds operating personnel, improves the qualification rate of micro-motor rotor workpiece, by arranging described rotating circular disk 12, decreasing conveying process, improve production efficiency.
Described controller receives the operational order that described guidance panel 1 sends, according to the testing result sending controling instruction of described operational order, described position signalling and described rotor windings detector 5, control described drive motors 6 and described station motor 7, make described rotor workpiece forward predetermined angle to, enter next technique station.
Particularly, described controller 3 be in PLC chip or single-chip microcomputer any one.
In the present embodiment, described controller 3 is inner self-contained storing devices 31, be connected with described controller 3 by described guidance panel 1, described guidance panel 1 comprises button, as start button, control button, button, reset button, answer button, directionkeys etc. are set, described controller 3 operational order is set; Described guidance panel 1 also can be touch screen, integrates with display terminal 4.
Particularly, also comprise display terminal 4, be connected with described controller 3, show the working status parameter of all parts in described control system and the testing result of described rotor workpiece.
Wherein, described display terminal 4 is LCDs or LED display or digital display tube or touching type operation screen.When described display terminal 4 be LCDs or LED display time, each equipment status parameter can be shown; When described display terminal 4 shields for touching type operation, the work of rotor machining, detection system can also be controlled by touch control operation.
The basic task of described display terminal 4 is:
1. show current each technique station operating state, as work, completion status etc.;
2. show the testing result of rotor windings detector 5, as normal, fault;
3. show current system operating state, as startup, stopping etc.;
4. show each station technique cylinder delay parameter, action frequency;
5. show the rotating speed of station motor 7 and drive motors 6, the anglec of rotation, number of times;
6. show processing rotor number;
7. display arranges interface.
Particularly, described technique station comprises shaping station 13, line ball station 14, detection station 15, some glue station 16, loading station 17 and unloading station 17 successively.
Particularly, described rotor windings detector 5 adopts communication port and described controller 3 to carry out communication.
In the present embodiment, described rotor windings detector 5 can adopt communication port and described controller 3 to carry out communication.Described communication port uses Modbus agreement, receives the control signal that described controller 3 sends, and transmits testing result to described controller 3.
Particularly, described detecting sensor 2 is magnetic induction switch or contact-making switch.
In the present embodiment, described detecting sensor 2 adopts pin to be connected with controller 3.Concrete, detecting sensor 2 can be magnetic induction switch or contact-making switch, and whether characterization processes cylinder arrives assigned address, generates position signalling, and described position signalling is passed to controller 3.
Particularly, also comprise alarm 9, be connected with described controller 3, when the testing result that described rotor windings detecting instrument 5 detects described rotor workpiece is fault, and described detecting sensor 2 detects described rotor workpiece when forwarding loading station 17 or unloading station 17 to, give the alarm and remind operating personnel.
In the present embodiment, described control system has alarm 9, is connected with described controller 3 by pin.Wherein, described alarm 9 is that warning lamp is or/and buzzer.When described rotor windings detecting instrument 5 detects the rotor workpiece of fault, send corresponding testing result to described controller 3, described controller 3 receives this testing result, and when detecting sensor 2 detects that this failure rotor workpiece forwards loading/unloading material station 17 to, high level is exported by pin, start warning lamp and buzzer, to remind operating personnel that this rotor workpiece is for failure rotor workpiece.
Workflow:
Described rotor workpiece is loaded on described rotating circular disk 12, described technique station is arranged on fixed mount 11, described technique station comprises shaping station 13, line ball station 14, detection station 15, some glue station 16, loading station 17 and unloading station 17, and each station is provided with corresponding technique cylinder; Described cylinder control valve is successively set on described station cylinder, and described cylinder control valve is connected with controller 3, and the output parameter receiving described controller 3 controls.
When described rotor work piece is at rotating circular disk 12, the working status parameter that described controller 3 pre-sets according to control panel, the working status parameter that described controller 3 stores comprises: the rotating speed of station technique cylinder delay parameter, station motor 7 and drive motors 6, the anglec of rotation, working state of system and rotor workpiece whether fault etc.Wherein, described controller 3 exports PWM square wave to drive motors 6 according to working status parameter, described drive motors 6 driven rotary disk 12 turns an angle, thus makes the rotor workpiece on described rotating circular disk 12 enter shaping station 13, line ball station 14, detection station 15, some glue station 16 and loading/unloading material station 17 successively; Although drive motors cannot make rotor workpiece rotate, but described station motor 7 is arranged on fixed mount 11, by controller 3, PWM square wave occurs to control, can directly rotate by driven rotary disk 12 upper rotor part workpiece, cooperation technique station completes the technological process from being worked into detection.Described detecting sensor 2 is arranged on each station technique cylinder, detects each process gas cylinder position signal, and is transferred to described controller 3; Described position signalling reacts the acting situation of each technique cylinder, according to described position signalling, judges whether rotor workpiece completes in the processing situation of this technique station.Described rotor windings detector is connected by communication port with controller 3, receives controller 3 control signal, as started, stopping, resetting, inquire about, and rotor windings testing result is sent to controller 3; The testing result that described controller 3 sends according to described rotor windings detecting instrument 5, judges described rotor workpiece whether fault, and when described rotor workpiece fault, when forwarding loading station 17 to unloading station 17, sound siren; When described rotor workpiece is normal, siren is sound not.Described cylinder solenoid valve 8 is connected with controller 3, and receive controller 3 and send instruction, such as, the open and close of cylinder solenoid valve 8, complete the technological processes such as rotor workpiece is processed automatically, detection.
Described display terminal 4 can show that described rotor workpiece is processed automatically, detection system working status parameter, and the testing result of described wound rotor detector.
In sum, the utility model is by gathering the position signalling of described station cylinder, and pre-set working status parameter according to described guidance panel 1, regulate rotary speed and the anglec of rotation of described drive motors 6 and described station motor 7, described drive motors 6 drives rotary table to rotate, rotor workpiece is made to enter next technique station, described station motor 7 drives rotor workpiece to rotate, make the rotor workpiece on rotary table automatically and accurately can enter next technique, realize the shaping of rotor workpiece, line ball, detect and put glue in one, realize processing automatically and the object detected, decrease human cost, improve efficiency, meanwhile, according to described rotor windings detector 5 detection rotor workpiece whether fault, when described rotor workpiece is fault, when described rotor workpiece forwards loading station 17 to unloading station 17, siren sounds, and reminds operating personnel, improves the qualification rate of micro-motor rotor workpiece, by arranging described rotating circular disk 12, decreasing conveying process, improve production efficiency.So the utility model effectively overcomes various shortcoming of the prior art and tool high industrial utilization.
Above-described embodiment is illustrative principle of the present utility model and effect thereof only, but not for limiting the utility model.Any person skilled in the art scholar all without prejudice under spirit of the present utility model and category, can modify above-described embodiment or changes.Therefore, such as have in art and usually know that the knowledgeable modifies or changes not departing from all equivalences completed under the spirit and technological thought that the utility model discloses, must be covered by claim of the present utility model.
Claims (10)
1. a control system, it is characterized in that, described control system is for controlling processing and the detection of the rotor workpiece on rotary table, and described control system at least comprises: drive motors, controller, station motor, technique cylinder, detecting sensor and rotor windings detector;
Described rotor windings detector is connected with described controller, described rotor windings detector detection rotor workpiece whether fault, and described testing result is sent to described controller;
Described detecting sensor, its input and described technique cylinders, its output is connected with described controller, forms the testing circuit of described process gas cylinder position signal;
Described controller connects described drive motors and described station motor, described station motor drives described rotor workpiece to rotate with the processing of auxiliary described rotor workpiece and detection, described drive motors is connected with described rotary table, and described drive motors drives described rotary table to rotate; The rotor workpiece of described rotary table is driven to enter next work flow.
2. control system according to claim 1, it is characterized in that, described rotary table comprises rotating circular disk, technique station and fixed mount, described drive motors is connected with described rotating circular disk, described rotating circular disk is driven to rotate, described rotating circular disk loads rotor workpiece, described fixed mount is provided with the technique station processing described rotor workpiece, described technique station correspondence connects described technique cylinder, described technique cylinder is provided with cylinder solenoid valve, and described cylinder solenoid valve receives the control of described controller.
3. control system according to claim 2, is characterized in that, also comprises guidance panel, is connected with described controller, inputs corresponding operational order to described controller.
4. control system according to claim 1, is characterized in that, also comprises display terminal, is connected with described controller, shows the working status parameter of each parts in described control system and the testing result of described rotor workpiece.
5. control system according to claim 1, is characterized in that, described drive motors is stepping motor, and described station motor is stepping motor.
6. control system according to claim 3, it is characterized in that, described controller receives the operational order that described guidance panel sends, according to the testing result sending controling instruction of described operational order, described position signalling and described rotor windings detector, control described drive motors and described station motor, make described rotor workpiece forward predetermined angle to, enter next technique station.
7. control system according to claim 2, is characterized in that, described technique station comprises shaping station, line ball station successively, detects station, puts glue station, loading station and unloading station.
8. control system according to claim 1, is characterized in that, described rotor windings detector adopts communication port and described controller to carry out communication.
9. control system according to claim 1, it is characterized in that, also comprise alarm, be connected with described controller, when the testing result of described rotor windings detecting instrument is fault, and by position signalling, described controller is when judging that described rotor workpiece forwards loading station or unloading station to, gives the alarm and remind operating personnel.
10. control system according to claim 1, is characterized in that, described detecting sensor is magnetic induction switch or contact-making switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520260389.3U CN204652160U (en) | 2015-04-27 | 2015-04-27 | A kind of control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520260389.3U CN204652160U (en) | 2015-04-27 | 2015-04-27 | A kind of control system |
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| Publication Number | Publication Date |
|---|---|
| CN204652160U true CN204652160U (en) | 2015-09-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520260389.3U Expired - Fee Related CN204652160U (en) | 2015-04-27 | 2015-04-27 | A kind of control system |
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| CN (1) | CN204652160U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434257A (en) * | 2018-09-30 | 2019-03-08 | 广州瑞松北斗汽车装备有限公司 | It is detected the localization method and system of workpiece |
-
2015
- 2015-04-27 CN CN201520260389.3U patent/CN204652160U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434257A (en) * | 2018-09-30 | 2019-03-08 | 广州瑞松北斗汽车装备有限公司 | It is detected the localization method and system of workpiece |
| CN109434257B (en) * | 2018-09-30 | 2023-10-31 | 广州瑞松北斗汽车装备有限公司 | Method and system for positioning detected workpiece |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150916 |
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| CF01 | Termination of patent right due to non-payment of annual fee |