CN204647228U - Ship lift pinion - Google Patents
Ship lift pinion Download PDFInfo
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- CN204647228U CN204647228U CN201520358943.1U CN201520358943U CN204647228U CN 204647228 U CN204647228 U CN 204647228U CN 201520358943 U CN201520358943 U CN 201520358943U CN 204647228 U CN204647228 U CN 204647228U
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Abstract
Description
技术领域 technical field
本实用新型设计升船机技术领域,涉及升船机的驱动装置,特别涉及升船机小齿轮托架。 The utility model relates to the technical field of a ship lift, and relates to a driving device of a ship lift, in particular to a pinion bracket of a ship lift.
背景技术 Background technique
升船机是河坝上常见的一种建设工程,是利用机械装置升降船舶,以克服航道上集中水位落差的通航建筑物。三峡升船机为齿轮爬升式,其运行方式是利用齿轮齿条啮合,通过小齿轮的转动使承船厢沿齿条升降运行。齿条是固定在钢筋混凝土塔柱结构上的,因塔柱受环境温度和太阳照射影响,齿条随塔柱会产生变形和位移,为了始终保持小齿轮与齿条之间的理想啮合,小齿轮托架必须能够适应齿条各种变位。 Ship lift is a common construction project on river dams. It is a navigable structure that uses mechanical devices to lift ships to overcome the concentrated water level drop on the channel. The Three Gorges ship lift is a gear climbing type, and its operation mode is to use the gear rack to mesh, and the ship receiving box will move up and down along the rack through the rotation of the pinion. The rack is fixed on the reinforced concrete tower structure. Because the tower is affected by the ambient temperature and sunlight, the rack will deform and displace along with the tower. In order to always maintain the ideal mesh between the pinion and the rack, the small The gear carrier must be able to accommodate the various displacements of the rack.
发明内容 Contents of the invention
本实用新型要解决的技术问题是提供一种升船机小齿轮托架,齿轮托架可适应齿条相对小齿轮在空间内X、Y、Z三个方向的相对位移,X、Y、Z三个方向的相对的转动以及位移与转动组合变位,从而保证小齿轮与齿条之间的理想啮合,而且可以用于传递、监测并限制齿轮载荷。 The technical problem to be solved by the utility model is to provide a pinion bracket for a ship lift. The gear bracket can adapt to the relative displacement of the rack relative to the pinion in the three directions of X, Y, and Z in the space. The relative rotation in three directions and the combination of displacement and rotation can ensure the ideal mesh between the pinion and the rack, and can be used to transmit, monitor and limit the gear load.
为了解决上述问题,本实用新型的技术方案为:升船机小齿轮托架,其特征在于:在齿条两侧的导轨上安置有导向架,所述导向架中部轴接于保持架上,小齿轮通过齿轮轴轴接于保持架内,在保持架垂直于齿轮轴的两端面上固设有垂直轴,旋转架的一端通过该垂直轴轴接在保持架上,所述旋转架远离保持架的端面的中部固接有一根管状水平轴,在该水平轴上靠近旋转架的一端轴接于前摆臂内,远离旋转架的一端轴接于后摆臂内; In order to solve the above problems, the technical solution of the utility model is: the pinion bracket of the ship lift, which is characterized in that: guide frames are arranged on the guide rails on both sides of the rack, and the middle part of the guide frame is axially connected to the cage. The pinion is connected to the cage through the gear shaft, and a vertical shaft is fixed on both ends of the cage perpendicular to the gear shaft. One end of the rotating frame is connected to the cage through the vertical shaft, and the rotating frame is far away from the holding frame A tubular horizontal shaft is fixedly connected to the middle of the end face of the frame, on which the end close to the rotating frame is pivotally connected to the front swing arm, and the end far away from the rotating frame is pivotally connected to the rear swing arm;
在所述前摆臂的上端的两侧固设有第一轴承座,在前摆臂的下方安置有右连杆,所述右连杆的上端的两侧固设有第一支铰孔,该支铰孔轴接在第一轴承座上;所述右连杆下端的两侧固设有第二支铰孔,该支铰孔的轴接在第一支绞上,所述第一支绞固接与承船厢上; A first bearing seat is fixed on both sides of the upper end of the front swing arm, a right connecting rod is arranged below the front swing arm, and a first hinge hole is fixed on both sides of the upper end of the right connecting rod. The shaft of the hinged hole is connected to the first bearing seat; the two sides of the lower end of the right connecting rod are fixed with the second hinged hole, and the shaft of the hinged hole is connected to the first strand, and the first hinged hole Twisted and fixed on the ship's box;
在所述第一支绞之间设有底横梁,所述底横梁的一个末端轴接在第一支绞上。 A bottom beam is arranged between the first strands, and one end of the bottom beam is pivotally connected to the first strands.
在所述后摆臂的上端的两侧固设有第二轴承座,在后摆臂的下方安置有左连杆,所述左连杆的上端的两侧固设有第三支铰孔,且该支铰孔轴接在第二轴承座上;所述左连杆下端的两侧固设有第四支铰孔;该支铰孔的轴接于底横梁的中部; A second bearing seat is fixed on both sides of the upper end of the rear swing arm, a left link is arranged below the rear swing arm, and a third hinge hole is fixed on both sides of the upper end of the left link. And the hinged hole is connected to the second bearing seat; the fourth hinged hole is fixed on both sides of the lower end of the left connecting rod; the hinged hole is connected to the middle part of the bottom beam;
所述底横梁另外一个末端轴接于液压气体弹簧一端,所述液压气体弹簧轴接在液压气体弹簧支架上,该液压气体弹簧支架固接于承船厢上。 The other end of the bottom cross beam is pivotally connected to one end of a hydraulic gas spring, and the hydraulic gas spring is pivotally connected to a hydraulic gas spring support, and the hydraulic gas spring support is fixedly connected to the ship-carrying box.
所述齿轮轴与保持架之间是通过调心轴承连接。 The gear shaft and the cage are connected through self-aligning bearings.
所述导向架靠近导轨的一端面的两个端部固接有弹性支撑,在该弹性支撑轴接有内导轮,由该端面的侧面的上下两端部向导轨外延伸出一段直角支架,且该支架的端部延伸过导轨的背面,在该垂直于支架的端部固设有偏心轴,在该偏心轴轴接有外导轮。 The two ends of one end surface of the guide frame close to the guide rail are fixedly connected with elastic supports, and the inner guide wheels are connected to the elastic support shaft, and a section of right-angle bracket is extended from the upper and lower ends of the side surface of the end surface to the outside of the guide rail. And the end of the bracket extends over the back of the guide rail, an eccentric shaft is fixed at the end perpendicular to the bracket, and an outer guide wheel is pivotally connected to the eccentric shaft.
垂直轴轴线到第一轴承座轴线的距离与第一轴承座轴线到第二轴承座轴线的距离相等;第一轴承座轴线到第二轴承座轴线的距离和第二轴承座轴线到弹簧支架轴线的距离相等。 The distance from the axis of the vertical shaft to the axis of the first bearing seat is equal to the distance from the axis of the first bearing seat to the axis of the second bearing seat; the distance from the axis of the first bearing seat to the axis of the second bearing seat is the same as the distance from the axis of the second bearing seat to the axis of the spring bracket distances are equal.
采用本实用新型后的技术效果为:小齿轮通过齿轮轴轴接于保持架内,在保持架垂直于齿轮轴的两端面上固设有旋转轴,旋转架的一端通过该旋转轴轴接在保持架上,这种结构构成了齿轮的万向支架,使小齿轮可适应齿条在垂直面内的偏斜及水平面内的扭转,保证了小齿轮与齿条之间的理想啮合。 The technical effect after adopting the utility model is: the pinion is connected in the cage through the shaft of the gear shaft, and the rotating shaft is fixed on the two ends of the cage perpendicular to the gear shaft, and one end of the rotating frame is connected to the shaft through the rotating shaft. On the cage, this structure constitutes the universal bracket of the gear, so that the pinion can adapt to the deflection of the rack in the vertical plane and the torsion in the horizontal plane, ensuring the ideal meshing between the pinion and the rack.
旋转架上的管状水平轴位于轴接于前后摆臂中,通过前后摆臂的偏摆可适应船厢沿着管状水平轴轴线方向的横向相对变位。 The tubular horizontal shaft on the swivel frame is located and pivotally connected to the front and rear swing arms, and the lateral relative displacement of the ship compartment along the axial direction of the tubular horizontal shaft can be adapted by the deflection of the front and rear swing arms.
其导向架上的正面导轮采用弹性支撑,反面导轮通过偏心轴轴接。这种连接方式可以在安装时,通过转动偏心轴可对齿轮与齿条的相对位置进行精确调整,以确保在整个行程中小齿轮的负荷点处在节圆上;反面导轮还可以用于承受齿轮与齿条啮合力的水平分力。 The front guide wheel on the guide frame adopts elastic support, and the reverse guide wheel is pivoted through the eccentric shaft. This connection method can precisely adjust the relative position of the gear and the rack by rotating the eccentric shaft during installation, so as to ensure that the load point of the pinion is on the pitch circle during the entire stroke; the reverse guide wheel can also be used to bear The horizontal component of the gear-rack meshing force.
附图说明 Description of drawings
下面结合附图对本实用新型做进一步的说明: Below in conjunction with accompanying drawing, the utility model is further described:
图1为本实用新型的立体结构图; Fig. 1 is the three-dimensional structural diagram of the present utility model;
图2为本实用新型的主视图; Fig. 2 is the front view of the utility model;
图3为本实用新型导向架的侧视图; Fig. 3 is a side view of the utility model guide frame;
图4为本实用新型底横梁和液压气体弹簧的局部立体结构图。 Fig. 4 is a partial three-dimensional structure diagram of the bottom beam and the hydraulic gas spring of the utility model.
具体实施方式 Detailed ways
如图1和2所示:升船机小齿轮托架,在齿条9两侧的导轨901上安置有导向架7,所述导向架7中部轴接于保持架12上,小齿轮2通过齿轮轴201轴接于保持架12内,在保持架12垂直于齿轮轴201的两端面上固设有垂直轴301,旋转架1的一端通过该垂直轴301轴接在保持架12上,所述旋转架1远离保持架12的端面的中部固接有一根管状水平轴101,在该水平轴101上靠近旋转架1的一端轴接于前摆臂10内,远离旋转架1的一端轴接于后摆臂11内; As shown in Figures 1 and 2: the ship lift pinion bracket, the guide frame 7 is arranged on the guide rails 901 on both sides of the rack 9, the middle part of the guide frame 7 is pivotally connected to the cage 12, and the pinion 2 passes through The gear shaft 201 is axially connected in the cage 12, and a vertical shaft 301 is fixed on both ends of the cage 12 perpendicular to the gear shaft 201, and one end of the rotating frame 1 is connected to the cage 12 through the vertical shaft 301, so A tubular horizontal shaft 101 is fixedly connected to the middle part of the end face of the swivel frame 1 far away from the cage 12. On the horizontal shaft 101, one end close to the swivel frame 1 is pivotally connected to the front swing arm 10, and the end shaft far away from the swivel frame 1 is connected to the rear swing arm 11;
在所述前摆臂10的上端的两侧固设有第一轴承座1001,在前摆臂10的下方安置有右连杆6,所述右连杆6的上端的两侧固设有第一支铰孔601,该支铰孔601轴接在第一轴承座1001上;所述右连杆6下端的两侧固设有第二支铰孔602,该支铰孔602的轴接在第一支绞8上,所述第一支绞8固接与承船厢上; A first bearing seat 1001 is fixed on both sides of the upper end of the front swing arm 10, and a right connecting rod 6 is arranged below the front swing arm 10, and a second bearing seat 1001 is fixed on both sides of the upper end of the right connecting rod 6. A reaming hole 601, which is pivotally connected to the first bearing seat 1001; a second reaming hole 602 is fixed on both sides of the lower end of the right connecting rod 6, and the pivot of the reaming hole 602 is connected to the On the first strand 8, the first strand 8 is fixedly connected to the vessel;
在所述第一支绞8之间设有底横梁3,所述底横梁3的一个末端轴接在第一支绞8上。 A bottom beam 3 is arranged between the first strands 8 , and one end of the bottom beam 3 is pivotally connected to the first strands 8 .
在所述后摆臂11的上端的两侧固设有第二轴承座1101,在后摆臂11的下方安置有左连杆5,所述左连杆5的上端的两侧固设有第三支铰孔501,且该支铰孔501轴接在第二轴承座1101上;所述左连杆5下端的两侧固设有第四支铰孔502;该支铰孔502的轴接于底横梁3的中部; A second bearing seat 1101 is fixed on both sides of the upper end of the rear swing arm 11, and a left connecting rod 5 is arranged below the rear swing arm 11, and a second bearing seat 1101 is fixed on both sides of the upper end of the left connecting rod 5. Three hinged holes 501, and the hinged holes 501 are pivotally connected to the second bearing seat 1101; the fourth hinged holes 502 are fixed on both sides of the lower end of the left connecting rod 5; the hinged holes 502 are pivotally connected in the middle of the bottom beam 3;
所述底横梁3另外一个末端轴接于液压气体弹簧4一端,所述液压气体弹簧轴接在液压气体弹簧支架401上,该液压气体弹簧支架401固接于承船厢上。 The other end of the bottom beam 3 is pivotally connected to one end of the hydraulic gas spring 4, and the hydraulic gas spring is pivotally connected to a hydraulic gas spring support 401, and the hydraulic gas spring support 401 is fixedly connected to the vessel.
其液气弹簧的活塞杆的一个末端固接有吊头404,在其吊头的的下面固设有吊耳4041,其吊耳轴接于底横梁3的一个末端。 One end of the piston rod of its liquid-pneumatic spring is fixedly connected with hanger 404, is fixedly provided with hanger 4041 below its hanger, and its hanger shaft is connected to an end of bottom beam 3.
所述齿轮轴201与保持架12之间是通过调心轴承连接。 The gear shaft 201 is connected to the cage 12 through self-aligning bearings.
所述导向架7靠近导轨901的一端面的两个端部固接有弹性支撑704,在该弹性支撑轴接有内导轮702,由该端面的侧面的上下两端部向导轨901外延伸出一段直角支架703,且该支架703的端部延伸过导轨901的背面,在该垂直于支架的端部固设有偏心轴705,在该偏心轴705轴接有外导轮701。 The two ends of one end surface of the guide frame 7 close to the guide rail 901 are fixedly connected with an elastic support 704, and the inner guide wheel 702 is connected to the elastic support shaft, extending from the upper and lower ends of the side surface of the end surface to the outside of the guide rail 901. A section of right-angle bracket 703 is provided, and the end of the bracket 703 extends over the back of the guide rail 901. An eccentric shaft 705 is fixed at the end perpendicular to the bracket, and an outer guide wheel 701 is pivotally connected to the eccentric shaft 705.
垂直轴301轴线到第一轴承座1001轴线的距离与第一轴承座1001轴线到第二轴承座1101轴线的距离相等;第一轴承座1001轴线到第二轴承座1101轴线的距离和第二轴承座1101轴线到弹簧支架401轴线的距离相等。 The distance from the axis of the vertical shaft 301 to the axis of the first bearing seat 1001 is equal to the distance from the axis of the first bearing seat 1001 to the axis of the second bearing seat 1101; the distance from the axis of the first bearing seat 1001 to the axis of the second bearing seat 1101 is the same The distance from the axis of seat 1101 to the axis of spring support 401 is equal.
使用时;小齿轮2通过齿轮轴201轴接于保持架12内,在保持架12垂直于齿轮轴201的两端面上固设有旋转轴301,旋转架1的一端通过该旋转轴301轴接在保持架12上,这种结构构成了齿轮的万向支架,使小齿轮可适应齿条在垂直面内的偏斜及水平面内的扭转,保证了小齿轮与齿条之间的理想啮合。 When in use; the pinion 2 is axially connected to the cage 12 through the gear shaft 201, and the two ends of the cage 12 perpendicular to the gear shaft 201 are fixed with a rotating shaft 301, and one end of the rotating frame 1 is connected to the shaft through the rotating shaft 301. On the cage 12, this structure constitutes the universal bracket of the gear, so that the pinion can adapt to the skew of the rack in the vertical plane and the twist in the horizontal plane, ensuring the ideal meshing between the pinion and the rack.
旋转架1上的管状水平轴101位于轴接于前后摆臂11中,通过前后摆臂11的偏摆可适应船厢沿着管状水平轴101轴线方向的横向相对变位。 The tubular horizontal shaft 101 on the swivel frame 1 is located in the front and rear swing arms 11, and the lateral relative displacement of the cabin along the axial direction of the tubular horizontal shaft 101 can be adapted by the deflection of the front and rear swing arms 11.
其导向架7上的正面导轮702采用弹性支撑,反面导轮701通过偏心轴轴接。这种连接方式可以在安装时,通过转动偏心轴可对齿轮与齿条的相对位置进行精确调整,以确保在整个行程中小齿轮的负荷点处在节圆上;反面导轮701还可以用于承受齿轮与齿条啮合力的水平分力。 The front guide wheel 702 on its guide frame 7 adopts elastic support, and the back guide wheel 701 is pivotally connected by an eccentric shaft. This connection method can precisely adjust the relative position of the gear and the rack by rotating the eccentric shaft during installation, so as to ensure that the load point of the pinion is on the pitch circle during the entire stroke; the reverse guide wheel 701 can also be used for Bearing the horizontal component force of gear and rack meshing force.
小齿轮2的垂直载荷以1∶1的比例传递至后摆臂11,再以2∶1的比例传递至液压气体弹簧4油缸。液压气体弹簧4油缸是小齿轮2的限载装置,当小齿轮2载荷小于由蓄能器油压确定的弹簧变形初始载荷时,活塞被油压力顶靠在油缸一端,液气弹簧保持初始位置,当齿轮负荷超过弹簧变形初始载荷时,蓄能器气囊的体积缩小,油缸内的油液进入蓄能器,使受压活塞产生位移,进而缓解小齿轮2负载。 The vertical load of the pinion 2 is transmitted to the rear swing arm 11 in a ratio of 1:1, and then to the hydraulic gas spring 4 oil cylinder in a ratio of 2:1. The hydraulic gas spring 4 oil cylinder is the load limiting device of the pinion 2. When the load of the pinion 2 is less than the initial load of the spring deformation determined by the oil pressure of the accumulator, the piston is pressed against one end of the oil cylinder by the oil pressure, and the hydraulic gas spring maintains the initial position. , when the gear load exceeds the initial load of the spring deformation, the volume of the accumulator air bag shrinks, and the oil in the oil cylinder enters the accumulator, causing the displacement of the pressed piston, thereby relieving the load of the pinion 2.
Claims (4)
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CN201520358943.1U CN204647228U (en) | 2015-05-29 | 2015-05-29 | Ship lift pinion |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107140394A (en) * | 2017-05-27 | 2017-09-08 | 中北大学 | A kind of track adaptive motion dolly adjusting apparatus and its application method |
CN107630870A (en) * | 2017-10-11 | 2018-01-26 | 中国长江三峡集团公司 | The hydraulic control system and method for ship lift drive mechanism hydropneumatic type pneumohydraulic spring device |
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2015
- 2015-05-29 CN CN201520358943.1U patent/CN204647228U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107140394A (en) * | 2017-05-27 | 2017-09-08 | 中北大学 | A kind of track adaptive motion dolly adjusting apparatus and its application method |
CN107140394B (en) * | 2017-05-27 | 2019-05-24 | 中北大学 | A kind of track adaptive motion trolley adjustment device and its application method |
CN107630870A (en) * | 2017-10-11 | 2018-01-26 | 中国长江三峡集团公司 | The hydraulic control system and method for ship lift drive mechanism hydropneumatic type pneumohydraulic spring device |
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