CN204640772U - The mould structure that a kind of compressed air is shaping - Google Patents
The mould structure that a kind of compressed air is shaping Download PDFInfo
- Publication number
- CN204640772U CN204640772U CN201520166135.5U CN201520166135U CN204640772U CN 204640772 U CN204640772 U CN 204640772U CN 201520166135 U CN201520166135 U CN 201520166135U CN 204640772 U CN204640772 U CN 204640772U
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- China
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- heating plate
- compressed air
- base plate
- die cavity
- panel
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- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The mould structure that compressed air is shaping, it is by compressed air hose (1), heating plate (2), hot air chamber (3), panel (4), airport (5), base plate (6), breather pipe (7), workbench (8), type cutter (9), die cavity (10), electrically heated rod (11) forms, the side of described heating plate (2) is provided with six through holes, electrically heated rod (11) is installed in through-holes, the lower planes of heating plate (2) offers a through hole, compressed air hose (1) is installed in described through hole, the lower plane of heating plate (2) is provided with a microscler groove, heating plate (2) is connected with screw fastening with panel (4), heating plate (2) be connected with panel (4) fastening after, space formed therebetween is the hot air chamber (3) of mould, the plane of described panel (4) is provided with 8 identical airports (5), described airport (5) is communicated with hot air chamber (3).
Description
Technical field
The present invention relates to mould for plastics, is the shaping mould structure of a kind of compressed air.
Background technology
At present, at Making mold circle, the method for plastic shaping has: the moulding techniques such as injection moulding, blow molding, extrusion molding.Injection moulding, it is mainly used in the product of molded thermoplastic, injection moulding relies on injection molding, and injection molding is made up of dynamic model and cover half two parts, dynamic model is arranged on the moving die plate of injector, cover half is arranged on the fixed form of injector, and when injection moulding, dynamic model and cover half close and form injecting systems and die cavity.During die sinking, dynamic model is separated to take out plastic part with cover half.Extrusion molding is on extruder, make plastics heated and formed into molten state state, is obtained a kind of forming method of continuous section bar under a certain pressure by extrusion molding mould.Blow molding utilizes compressed air by the plastic parison inflation of molten condition in closed mould, then cools and obtain a kind of processing method of hollow product.And for machining sheet, be to complete as adopted above-mentioned extrusion molding and blow molding, as adopted injection moulding machining large thin wall parts, not only need expensive mould, but also need large-scale injector.In order to overcome the processing and forming of sheet material, so I combines experience in die design for many years, following a kind of mould is provided to solve the problems referred to above.
Summary of the invention
The present invention is to provide the shaping mould structure of a kind of compressed air.It first thermoplastic plastic plate is fixed on mould to be heated to softening temperature, then takes the air in die cavity away, calms the anger that sheet material is close in die cavity is shaping by air, deviates from plastic part after cooling by compressed air in mould.The mould structure that compressed air is shaping, its beneficial effect is: its equipment is simple, and production efficiency is high, thin-walled plastic product that can be machining large-sized.The mould structure that compressed air is shaping, solving blow mold and extrusion die can not the problem of forming thin-walled plastic plate product.Solve injection molding processing and forming large thin-wall sheet material product, die cost is high, and the problem needing large-scale injector to inject.The mould structure that a kind of compressed air is shaping, it is characterized in that: it is by compressed air hose (1), heating plate (2), hot air chamber (3), panel (4), airport (5), base plate (6), breather pipe (7), workbench (8), type cutter (9), die cavity (10), electrically heated rod (11) forms, the side of described heating plate (2) is provided with six through holes, electrically heated rod (11) is installed in through-holes, the lower planes of heating plate (2) offers a through hole, compressed air hose (1) is installed in through hole, the lower plane of heating plate (2) is provided with a microscler groove, heating plate (2) is connected with screw fastening with panel (4), heating plate (2) be connected with panel (4) fastening after, space formed therebetween is the hot air chamber (3) of mould, the plane of described panel (4) is provided with 8 identical airports (5), described airport (5) is communicated with hot air chamber (3), (8) are provided with a through hole to described workbench, breather pipe (7) is installed in through hole, breather pipe (7) is communicated with base plate (6), workbench (8) top is provided with base plate (6), the top of base plate (6) is provided with type cutter (9), the cutting edge being with inclined-plane is arranged on the top of type cutter (9), type cutter (9) bottom and base plate (6) are fastenedly connected, medial surface and the die cavity (10) of type cutter (9) are close to, in the fastening upper plane being arranged on base plate (6) of described die cavity (10), the inwall two sides of die cavity (10) offer air channel, the air channel offered is communicated with the passage that base plate (6) is offered, the passage that described base plate (6) is offered is communicated with breather pipe (7).
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further described
Shown in figure
Fig. 1 is die opening state figure;
Fig. 2 is matched moulds state diagram;
Fig. 3 is completed state figure;
Fig. 4 is the state diagram of shaping rear product cooling and shaping in die cavity;
Fig. 5 is the state diagram that compressed air releases product;
Fig. 6 is mould structure profile.
In figure, numeral number represents respectively:
1---compressed air hose 2---heating plate 3---hot air chamber
4---panel 5---airport 6---base plates
7---breather pipe 8---workbench 9---type cuttves
10---die cavity 11---electrically heated rod 12---plastic plates
13---the first arrow (representing exhaust)
14---the second arrow (representing that compressed air enters)
15---the 3rd arrow (representing that preheated air enters)
16---the 4th arrow (representing exhaust)
17---the 5th arrow (representing that compressed air air inlet ejects product)
18---the 6th arrow (representing that compressed air enters die cavity promotion goods and is separated with die cavity)
Detailed description of the invention:
The shaping mould structure of a kind of compressed air as shown in the figure, thermoplastic plastic plate is first fixed on mould to be heated to softening temperature by the present invention, then the air in die cavity is taken away, it is shaping that pressure by air makes sheet material be close in die cavity, deviates from plastic part after cooling by compressed air in mould.Be provided with type cutter (9), after product is shaping, can be excised by unnecessary plastics on mould, heating plate (2) is as a part for mould structure in addition, and heating plate (2) plastic plate (12) is heated simultaneously.Adopt this formed in mould advantage to be that molding cycle is short, plastic part quality is good.The mould structure that a kind of compressed air is shaping, its technical process is: be illustrated in figure 1 die sinking situation, Figure 2 shows that matched moulds situation, after matched moulds, plastic plate (12) is heated, now in die cavity, pass into micro-compressed air, make plastic plate (12) can be heated and improve heat transfer efficiency, heating plate place (2) are in exhaust condition [as Suo Shi first arrow (13)] simultaneously; Figure 3 shows that completed state, after plastic plate (12) heating, stop sending into micro-compressed air in die cavity (10), and by passing into the preheated air [as Suo Shi 3rd arrow (15)] that pressure is 0.5-0.8Mpa above mould, plastic plate (12) is fitted on die cavity (10) inner surface shaping under pressure.Figure 4 shows that shaping after state, product is in die cavity (10) after cooling and shaping, and heating plate (2) declines a bit of distance, excises unnecessary plastics.It is the state ejecting plastic part by compressed air shown in Fig. 5.Below in conjunction with accompanying drawing, the operating principle of this mould is described in detail, known as shown in Figure 6, electrically heated rod (1) is provided with in heating plate (2), compressed air makes plastic plate (12) die cavity (10) in shaping through hot air chamber (3) through the airport (5) on plate by compressed air hose (11), and the clout of plastic plate (12) cuts off by type cutter (9).During shaping work, first be that the mould manufactured is arranged on special equipment, after connecting compressed air hose, mould is opened, input plastic plate (12), matched moulds after in mould is input at plastic plate (12), after matched moulds, plastic plate (12) is heated, in this course, the compressed air [as Suo Shi second arrow (14)] of trace is passed in die cavity (10), make plastic plate (12) that heating can be obtained and improve heat-transfer effect, heating plate (2) is in and discharges air condition [as Suo Shi first arrow (13)] simultaneously, when after plastic plate (12) heating, stop the micro-compressed air of input in die cavity (10), at this moment pass into by the compressed air hose (1) above mould the preheated air that pressure is 0.5-0.8Mpa, under the pressure effect of preheated air, plastic plate (12) is the shape of product to the interior mold cavity surface assembly of die cavity (10), after being shaped to product shape, product is cooling and shaping in die cavity (10), after product cooling and shaping, at this moment heating plate (2) and panel (4) decline and collide with the type cutter (9) be arranged on base plate (6), so the power that panel (4) and type cutter (9) are collided is plastics unnecessary for plastic plate (12) excision (as shown in Figure 4), after product cooling and shaping and excision Unneeded plastic, when product ejects, pass into compressed air from breather pipe (7) the interior mold cavity surface of product from die cavity (10) is deviate from, after product is separated with die cavity (10), at this moment compressed air pushes the precalculated position [as Suo Shi 5th arrow (17)] outside mould from mould side product.This mould structure is simple, die cost is low, meets the condition of molding of large thin-wall goods, and the product molding cycle is short, and production efficiency is high, and quality of item is graceful, saves a large amount of production cost.
Claims (1)
1. the mould structure that a compressed air is shaping, it is characterized in that: it is by compressed air hose (1), heating plate (2), hot air chamber (3), panel (4), airport (5), base plate (6), breather pipe (7), workbench (8), type cutter (9), die cavity (10), electrically heated rod (11) forms, the side of described heating plate (2) is provided with six through holes, electrically heated rod (11) is installed in through-holes, the lower planes of heating plate (2) offers a through hole, compressed air hose (1) is installed in through hole, the lower plane of heating plate (2) is provided with a microscler groove, heating plate (2) is connected with screw fastening with panel (4), heating plate (2) be connected with panel (4) fastening after, space formed therebetween is the hot air chamber (3) of mould, the plane of described panel (4) is provided with 8 identical airports (5), described airport (5) is communicated with hot air chamber (3), (8) are provided with a through hole to described workbench, breather pipe (7) is installed in through hole, breather pipe (7) is communicated with base plate (6), workbench (8) top is provided with base plate (6), the top of base plate (6) is provided with type cutter (9), the cutting edge being with inclined-plane is arranged on the top of type cutter (9), type cutter (9) bottom and base plate (6) are fastenedly connected, medial surface and the die cavity (10) of type cutter (9) are close to, in the fastening upper plane being arranged on base plate (6) of described die cavity (10), the inwall two sides of die cavity (10) offer air channel, the air channel offered is communicated with the passage that base plate (6) is offered, the passage that described base plate (6) is offered is communicated with breather pipe (7).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520166135.5U CN204640772U (en) | 2015-03-17 | 2015-03-17 | The mould structure that a kind of compressed air is shaping |
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CN201520166135.5U CN204640772U (en) | 2015-03-17 | 2015-03-17 | The mould structure that a kind of compressed air is shaping |
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CN204640772U true CN204640772U (en) | 2015-09-16 |
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CN201520166135.5U Expired - Fee Related CN204640772U (en) | 2015-03-17 | 2015-03-17 | The mould structure that a kind of compressed air is shaping |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106217828A (en) * | 2016-07-27 | 2016-12-14 | 珠海新代复合材料有限公司 | A kind of air pressure assistant formation mechanism and forming method |
CN106239873A (en) * | 2016-08-31 | 2016-12-21 | 苏州欧普精密模具科技有限公司 | Mould |
CN110053241A (en) * | 2019-04-03 | 2019-07-26 | 北京大森包装机械有限公司 | A kind of packaging membrane forming device and make the molding method of packaging film using the device |
-
2015
- 2015-03-17 CN CN201520166135.5U patent/CN204640772U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106217828A (en) * | 2016-07-27 | 2016-12-14 | 珠海新代复合材料有限公司 | A kind of air pressure assistant formation mechanism and forming method |
CN106239873A (en) * | 2016-08-31 | 2016-12-21 | 苏州欧普精密模具科技有限公司 | Mould |
CN110053241A (en) * | 2019-04-03 | 2019-07-26 | 北京大森包装机械有限公司 | A kind of packaging membrane forming device and make the molding method of packaging film using the device |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150916 Termination date: 20160317 |
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CF01 | Termination of patent right due to non-payment of annual fee |