CN204639527U - A kind of hydraulic pressure single-column poise nut panel assembly - Google Patents

A kind of hydraulic pressure single-column poise nut panel assembly Download PDF

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Publication number
CN204639527U
CN204639527U CN201520358994.4U CN201520358994U CN204639527U CN 204639527 U CN204639527 U CN 204639527U CN 201520358994 U CN201520358994 U CN 201520358994U CN 204639527 U CN204639527 U CN 204639527U
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column
hydraulic
base
hydraulic pressure
panel assembly
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CN201520358994.4U
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Inventor
杨江涛
任鹏辉
武文华
徐东
廖烜华
解奋
张文
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Xian Changqing Technology Engineering Co Ltd
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Xian Changqing Technology Engineering Co Ltd
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Abstract

本实用新型提供一种液压单柱平衡托板装置,包括装置底座,所述底座四周均匀设置有四个立柱,所述立柱由直径为φ89管子和直径为φ60圆棒套接而成,所述立柱的管子的下端设有垫板,所述立柱的圆棒上连接有升降平台,所述升降平台通过设置在升降平台中间的圆盘孔连接有旋转圆盘,所述底座中间还设置有液压升降柱,液压升降柱的顶杆与升降平台连接,液压升降柱的缸体固定在底座上,所述缸体与顶杆连接。在现行橇装设备管线生产法兰与无缝钢管组对过程中,利用液压单柱平衡托板装置,做到法兰与无缝钢管组对,快速找平,操作简便。以提高管线生产效率。

The utility model provides a hydraulic single-column balance supporting plate device, which includes a device base, and four upright columns are evenly arranged around the base, and the upright columns are formed by socketing a pipe with a diameter of φ89 and a round rod with a diameter of φ60. The lower end of the tube of the column is provided with a backing plate, and the round bar of the column is connected with a lifting platform, and the lifting platform is connected with a rotating disc through a disc hole arranged in the middle of the lifting platform, and a hydraulic pressure is also set in the middle of the base. For the lifting column, the ejector rod of the hydraulic lifting column is connected with the lifting platform, and the cylinder body of the hydraulic lifting column is fixed on the base, and the cylinder body is connected with the ejector rod. In the current skid-mounted equipment pipeline production flange and seamless steel pipe assembly process, use the hydraulic single-column balance pallet device to achieve flange and seamless steel pipe assembly, quick leveling, and easy operation. To improve pipeline production efficiency.

Description

一种液压单柱平衡托板装置A hydraulic single-column balance pallet device

技术领域 technical field

本实用新型涉及一种液压单柱平衡托板装置。 The utility model relates to a hydraulic single-column balancing support plate device.

背景技术 Background technique

目前,在油田系列橇装设备的生产过程中,对于管道组对一直没有可借鉴或适用的(产品)装置,而组对工作占据整个生产作业过程的80%工作量,全部利用人工组对,铆焊人员技术水平要求高,因此经常会出现因铆工操作水平等因素造成管线垂直度不达标而返修的质量问题,由于工作量非常大,工作纰漏难免发生,造成设备生产制造周期长、效率低,已不能满足橇装设备制造业高速发展的步伐。 At present, in the production process of oilfield series skid-mounted equipment, there has been no reference or applicable (product) device for pipeline assembly, and assembly work accounts for 80% of the workload of the entire production process, all using manual assembly. The technical level of riveting and welding personnel is high, so there are often quality problems caused by factors such as the operation level of riveting workers, and the pipeline is not up to standard and repaired. Due to the heavy workload, work mistakes will inevitably occur, resulting in long equipment manufacturing cycles and low efficiency. Low, can no longer meet the pace of rapid development of skid-mounted equipment manufacturing industry.

在现行橇装设备管线生产法兰与无缝钢管组对过程中,没有专业的组对平台,需要花费大量的人工进行管线组对。 In the current assembly process of skid-mounted equipment and pipeline production flanges and seamless steel pipes, there is no professional assembly platform, and a lot of labor is required for pipeline assembly.

实用新型内容 Utility model content

为了克服现有装置中生产效率低、操作复杂的问题,本实用新型提供了一种液压单柱平衡托板装置,做到法兰与无缝钢管批量组对,快速找平,操作简便。以提高管线生产效率。本实用新型要解决现有管线组对中,法兰与无缝钢管的批量组对。 In order to overcome the problems of low production efficiency and complicated operation in the existing device, the utility model provides a hydraulic single-column balancing supporting plate device, which realizes batch matching of flanges and seamless steel pipes, quick leveling, and easy operation. To improve pipeline production efficiency. The utility model aims to solve the problem of group alignment of existing pipelines and batch alignment of flanges and seamless steel pipes.

本实用新型的技术方案为: The technical scheme of the utility model is:

一种液压单柱平衡托板装置,包括装置底座,所述底座四周均匀设置有四个立柱,所述立柱由直径为φ89管子和直径为φ60圆棒套接而成,所述立柱的管子的下端设有垫板,所述立柱的圆棒上连接有升降平台,所述升降平台通过设置在升降平台中间的圆盘孔连接有旋转圆盘,所述底座中间还设置有液压升降柱,液压升降柱的顶杆与升降平台连接,液压升降柱的缸体固定在底座上,所述缸体与顶杆连接。 A hydraulic single-column balancing pallet device, including a device base, four uprights are uniformly arranged around the base, and the uprights are formed by socketing pipes with a diameter of φ89 and round rods with a diameter of φ60, and the pipes of the uprights are The lower end is provided with a backing plate, and the round bar of the column is connected with a lifting platform. The ejector rod of the lifting column is connected with the lifting platform, and the cylinder body of the hydraulic lifting column is fixed on the base, and the cylinder body is connected with the ejector rod.

所述升降平台上四角水平设置有多个锁紧孔。 A plurality of locking holes are horizontally arranged at the four corners of the lifting platform.

所述立柱下设有垫板,所述垫板与立柱焊接。 A backing plate is arranged under the column, and the backing plate is welded with the column.

所述垫板与底座之间螺栓连接。 The backing plate is bolted to the base.

所述旋转圆盘上设置多个横竖锁紧孔。 A plurality of horizontal and vertical locking holes are arranged on the rotating disk.

本实用新型的技术效果为: The technical effect of the utility model is :

在现行橇装设备管线生产法兰与无缝钢管组对过程中,利用液压单柱平衡托板装置,做到法兰与无缝钢管组对,快速找平,操作简便。以提高管线生产效率。 In the current skid-mounted equipment pipeline production flange and seamless steel pipe assembly process, use the hydraulic single-column balance pallet device to achieve flange and seamless steel pipe assembly, quick leveling, and easy operation. To improve pipeline production efficiency.

以下将结合附图进行详细的说明。 A detailed description will be given below in conjunction with the accompanying drawings.

附图说明 Description of drawings

图1为本实用新型立面图; Fig. 1 is the elevation view of the utility model;

图2为本实用新型平面图。 Fig. 2 is a plan view of the utility model.

附图标记为:1、底座;2、立柱;3、液压升降柱;4、升降平台;5、旋转平台;6、圆盘孔;7、顶杆;8、锁紧孔;9、垫板;10、缸体。 Reference signs are: 1. Base; 2. Upright column; 3. Hydraulic lifting column; 4. Lifting platform; 5. Rotating platform; 6. Disc hole; 7. Push rod; 8. Locking hole; ; 10, the cylinder body.

具体实施方式 Detailed ways

实施例1: Example 1:

为了克服现有装置中生产效率低、操作复杂的问题,本实用新型提供了如图1、图2所示的一种液压单柱平衡托板装置,做到法兰与无缝钢管批量组对,快速找平,操作简便。以提高管线生产效率。本实用新型要解决现有管线组对中,法兰与无缝钢管的批量组对。 In order to overcome the problems of low production efficiency and complicated operation in the existing devices, the utility model provides a hydraulic single-column balance pallet device as shown in Fig. 1 and Fig. 2, so that flanges and seamless steel pipes can be combined in batch , fast leveling, easy to operate. To improve pipeline production efficiency. The utility model aims to solve the problem of group alignment of existing pipelines and batch alignment of flanges and seamless steel pipes.

如图1所示,一种液压单柱平衡托板装置,包括装置底座1,所述底座1四周均匀设置有四个立柱2,所述立柱2由直径为φ89管子和直径为φ60圆棒套接而成,所述立柱2的管子的下端设有垫板9,所述立柱2的圆棒上连接有升降平台4,所述升降平台4通过设置在升降平台4中间的圆盘孔6连接有旋转圆盘5,所述底座1中间还设置有液压升降柱3,液压升降柱3的顶杆7与升降平台4连接,液压升降柱3的缸体10固定在底座1上,所述缸体10与顶杆7连接。 As shown in Figure 1, a hydraulic single-column balancing pallet device includes a device base 1, four columns 2 are evenly arranged around the base 1, and the columns 2 are made of a pipe with a diameter of φ89 and a round rod with a diameter of φ60. The lower end of the pipe of the column 2 is provided with a backing plate 9, and the round bar of the column 2 is connected with a lifting platform 4, and the lifting platform 4 is connected through a disc hole 6 arranged in the middle of the lifting platform 4. There is a rotating disc 5, and a hydraulic lifting column 3 is arranged in the middle of the base 1, the ejector rod 7 of the hydraulic lifting column 3 is connected with the lifting platform 4, and the cylinder body 10 of the hydraulic lifting column 3 is fixed on the base 1, and the cylinder The body 10 is connected with the push rod 7 .

为了现行橇装设备管线生产法兰与无缝钢管组对,在作业时,将法兰装入液压单柱平衡托板装置的升降平台4,利用液压升降柱3来调整与无缝钢管的组对,达到快速便捷操作。 In order to assemble flanges and seamless steel pipes for existing skid-mounted equipment pipelines, during operation, install the flanges into the lifting platform 4 of the hydraulic single-column balance pallet device, and use the hydraulic lifting column 3 to adjust the combination with the seamless steel pipes. Yes, to achieve fast and convenient operation.

立柱2由四条垂直轨道式立柱,由φ89直径管子与φ60直径圆棒相套接,在立柱下方有垫板9,与φ89直径管子相焊,其垫板9四角均设有φ30孔,与底座1用螺栓连接。 The column 2 consists of four vertical track-type columns, which are socketed by a φ89 diameter pipe and a φ60 diameter round rod. There is a backing plate 9 under the column, which is welded with the φ89 diameter pipe. The four corners of the backing plate 9 are provided with φ30 holes, and the base 1 is connected with bolts.

液压升降柱3由液压缸体10、顶杆7及缸体10内部的液压油箱、液压管、液压泵、控制柜组成,由缸体10与底座1用螺栓连接,缸体10与顶杆7相连,顶杆7与升降平台4相连,由液压管将液压油箱与缸体10相连,液压油箱上设有液压泵,通过控制柜控制液压泵工作带动液压缸体1进行上下工作。 The hydraulic lifting column 3 is composed of a hydraulic cylinder 10, a push rod 7 and a hydraulic oil tank inside the cylinder 10, a hydraulic pipe, a hydraulic pump, and a control cabinet. The cylinder 10 and the base 1 are connected by bolts, and the cylinder 10 and the push rod 7 Connected, the ejector rod 7 is connected with the lifting platform 4, and the hydraulic oil tank is connected with the cylinder body 10 by a hydraulic pipe. The hydraulic oil tank is provided with a hydraulic pump, and the hydraulic pump is controlled by the control cabinet to drive the hydraulic cylinder body 1 to work up and down.

升降平台4由铸钢平台、十字形加强筋、轴套、调平装置,在平台上设有带有横竖条形锁紧孔8,其中心设有旋转圆盘6孔,下平面设有用槽钢焊接的十字形加强筋,中心位置设有一个轴套,与十字形加强筋相焊,在十字形加强筋与旋转圆盘5相接位置设有调平装置,同时,平台四个角位置与四个立柱2相焊,轴套与液压升降柱3的中心顶杆7相固连。 The lifting platform 4 is composed of a cast steel platform, a cross-shaped reinforcing rib, a shaft sleeve, and a leveling device. There are horizontal and vertical strip-shaped locking holes 8 on the platform, and 6 holes for a rotating disc in the center. The cross-shaped reinforcing rib welded by steel has a shaft sleeve at the center, which is welded with the cross-shaped reinforcing rib, and a leveling device is provided at the joint position between the cross-shaped reinforcing rib and the rotating disc 5. At the same time, the four corners of the platform It is welded with four columns 2, and the axle sleeve is fixedly connected with the center push rod 7 of the hydraulic lifting column 3.

所述升降平台4上四角水平设置有多个锁紧孔8。所设置的锁紧孔8,在连接时起到加强固定的作用,保证组对作业正常完成。 A plurality of locking holes 8 are horizontally arranged at four corners of the lifting platform 4 . The set locking hole 8 plays a role of strengthening and fixing when connecting, so as to ensure the normal completion of the pairing operation.

实施例2: Example 2:

基于实施例1的基础上,本实施例中所述立柱3下设有垫板9与立柱3焊接。 On the basis of Embodiment 1, in this embodiment, a backing plate 9 is provided under the column 3 for welding with the column 3 .

所述垫板9与底座1之间螺栓连接。 The backing plate 9 is bolted to the base 1 .

采用液压升降柱3,可以快速找平,操作简便,以提高管线生产效率。 The hydraulic lifting column 3 can be quickly leveled and the operation is simple, so as to improve the production efficiency of the pipeline.

所述旋转圆盘5上设置多个横竖锁紧孔8。 A plurality of horizontal and vertical locking holes 8 are arranged on the rotating disk 5 .

所述旋转圆盘5上设置多个横竖锁紧孔8。所设置的锁紧孔8,在连接时起到加强固定的作用,保证组对作业正常完成。 A plurality of horizontal and vertical locking holes 8 are arranged on the rotating disk 5 . The set locking hole 8 plays a role of strengthening and fixing when connecting, so as to ensure the normal completion of the pairing operation.

在橇装设备管线生产法兰与无缝钢管组对过程中,利用液压单柱平衡托板装置,做到法兰与无缝钢管组对。采用液压升降柱3,可以快速找平,操作简便,以提高管线生产效率。 During the assembly process of flanges and seamless steel pipes in the production of skid-mounted equipment and pipelines, the hydraulic single-column balance pallet device is used to achieve the assembly of flanges and seamless steel pipes. The hydraulic lifting column 3 can be quickly leveled and the operation is simple, so as to improve the production efficiency of the pipeline.

本实用新型利用装置底座1固定液压单柱平衡托板;利用立柱2防止液压单柱平衡托板侧移;利用液压升降柱3对升降平台4进行升降。 The utility model uses the device base 1 to fix the hydraulic single-column balance pallet; uses the column 2 to prevent the hydraulic single-column balance pallet from moving sideways; and uses the hydraulic lifting column 3 to lift the lifting platform 4 .

为了现行橇装设备管线生产法兰与无缝钢管组对,在作业时,将法兰装入液压单柱平衡托板装置的升降平台4,利用液压升降柱3来调整与无缝钢管的组对,达到快速便捷操作。 In order to assemble flanges and seamless steel pipes for existing skid-mounted equipment pipelines, during operation, install the flanges into the lifting platform 4 of the hydraulic single-column balance pallet device, and use the hydraulic lifting column 3 to adjust the combination with the seamless steel pipes. Yes, to achieve fast and convenient operation.

本实用新型涉及一种液压单柱平衡托板装置,由于操作简单,方便实用,该装置解决了解决现有管线组对中,法兰与无缝钢管的批量组对,快速找平,操作简便,提高了管线生产效率。 The utility model relates to a hydraulic single-column balance supporting plate device. Because of its simple operation, convenience and practicality, the device solves the problem of the alignment of existing pipelines, the batch alignment of flanges and seamless steel pipes, rapid leveling, and easy operation. Improved pipeline productivity.

Claims (5)

1. a hydraulic pressure single-column poise nut panel assembly, it is characterized in that: comprise device pedestal (1), described base (1) surrounding is evenly provided with four columns (2), described column (2) is φ 89 pipe and diameter by diameter is that φ 60 pole is socketed to form, the lower end of the pipe of described column (2) is provided with backing plate (9), the pole of described column (2) is connected with hoistable platform (4), described hoistable platform (4) is connected with rotating circular disk (5) by the disc hole (6) be arranged in the middle of hoistable platform (4), hydraulic lifting post (3) is also provided with in the middle of described base (1), the push rod (7) of hydraulic lifting post (3) is connected with hoistable platform (4), the cylinder body (10) of hydraulic lifting post (3) is fixed on base (1), described cylinder body (10) is connected with push rod (7).
2. a kind of hydraulic pressure single-column poise nut panel assembly according to claim 1, is characterized in that: the upper corner of described hoistable platform (4) has been horizontally disposed with multiple locking hole (8).
3. a kind of hydraulic pressure single-column poise nut panel assembly according to claim 1, is characterized in that: described backing plate (9) welds with column (3).
4. a kind of hydraulic pressure single-column poise nut panel assembly according to claim 3, is characterized in that: between described backing plate (9) with base (1), bolt is connected.
5. a kind of hydraulic pressure single-column poise nut panel assembly according to claim 1, is characterized in that: described rotating circular disk (5) is arranged multiple locking hole anyhow (8).
CN201520358994.4U 2015-05-29 2015-05-29 A kind of hydraulic pressure single-column poise nut panel assembly Expired - Fee Related CN204639527U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105397381A (en) * 2016-01-08 2016-03-16 武汉法利莱切焊系统工程有限公司 Laser scanning welding clamp
CN109604910A (en) * 2019-01-25 2019-04-12 上海中巽科技股份有限公司 An intelligent welding positioning device for ship plate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105397381A (en) * 2016-01-08 2016-03-16 武汉法利莱切焊系统工程有限公司 Laser scanning welding clamp
CN105397381B (en) * 2016-01-08 2018-02-09 武汉法利莱切焊系统工程有限公司 A kind of laser scanning weld jig
CN109604910A (en) * 2019-01-25 2019-04-12 上海中巽科技股份有限公司 An intelligent welding positioning device for ship plate

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Granted publication date: 20150916