CN204631267U - A kind of X ray detecting and controlling system of workpiece - Google Patents
A kind of X ray detecting and controlling system of workpiece Download PDFInfo
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- CN204631267U CN204631267U CN201520337899.6U CN201520337899U CN204631267U CN 204631267 U CN204631267 U CN 204631267U CN 201520337899 U CN201520337899 U CN 201520337899U CN 204631267 U CN204631267 U CN 204631267U
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Abstract
The utility model discloses a kind of X ray detecting and controlling system of workpiece, comprise industrial computer, man-machine conversation device, X ray optical-mechanical system and control circuit unit; Described man-machine conversation device comprises touch-screen and the PCI-CAN bus of LCD liquid crystal display, realizes man-machine interaction dialogue and the PCI-CAN bus marco of X ray detecting and controlling system; Described industrial computer, one end is connected with man-machine conversation device and realizes man-machine conversation and network communication, and the other end is connected with X ray optical-mechanical system by CAN, completes the X ray of measured workpiece.The X ray that the utility model realizes measured workpiece completely detects and on line real time control, reduces production cost, improves production efficiency, can produce good economic benefit and social benefit.
Description
Technical field
The utility model relates to the X ray detection of measured workpiece and the field of on line real time control, in particular, relates to a kind of X ray detecting and controlling system of workpiece.
Background technology
At present, along with fast development that is economic and society, to the X ray opertaing device of workpiece and control system demand increasing, there are following shortcomings in but X ray detecting and controlling system in the past:
(1), past X ray detecting and controlling system seldom adopts binocular vision system, also employing useless two industrial CCD video cameras, the workpiece X ray sensing range that can not expand;
(2), past X ray detecting and controlling system seldom adopts camera horizon movement detection systems and video camera vertical movement detection system, can not complete tangential movement and the vertical movement of video camera;
(3), past X ray detecting and controlling system do not adopt the X ray detecting and controlling system of workpiece, and the Detection results that workpiece sensing controls is undesirable, and production cost is higher, and production efficiency is lower, can not produce good economic benefit and social benefit.
Summary of the invention
In view of this, the utility model is to overcome above-mentioned deficiency, and technical matters to be solved there is provided a kind of X ray detecting and controlling system of workpiece.
Technical scheme of the present invention is as follows:
An X ray detecting and controlling system for workpiece, comprises industrial computer, man-machine conversation device, X ray optical-mechanical system and control circuit unit; Described man-machine conversation device comprises touch-screen and the PCI-CAN bus of LCD liquid crystal display, realizes man-machine interaction dialogue and the PCI-CAN bus marco of X ray detecting and controlling system; Described industrial computer, one end is connected with described man-machine conversation device and realizes man-machine conversation and network communication, and the other end is connected with X ray optical-mechanical system by CAN, completes the X ray of measured workpiece.
Described X ray optical-mechanical system comprises image pick-up card, industrial CCD video camera, camera horizon movement detection systems, video camera vertical movement detection system, object lens, the x-ray detection system of workpiece, X-ray tube high-voltage power supply assembly, temperature sensor and X-ray apparatus.
Further, described image pick-up card adopts permanent large DH-VT110 image pick-up card to be connected with pci bus, and the speed of transmitting image can reach 150Mbps, completes the real-time Transmission of high precision test image.
In detail, described industrial CCD video camera is provided with industrial CCD camera.
Closer, described industrial CCD video camera is binocular vision system.
In detail, described binocular vision system is provided with two industrial CCD video cameras.
Closer, described industrial CCD video camera can up and down, left and right and front and back, flexible, substantially increase the scope of measured workpiece vision-based detection.
Further, described camera horizon movement detection systems comprises the guide rail of camera horizon motion, optoelectronic switch, stepper motor in horizontal direction, completes the tangential movement of measured workpiece x-ray detection system.
Further, described video camera vertical movement detection system comprises the stepper motor in the guide rail of video camera vertical movement, optoelectronic switch, vertical direction, completes the vertical movement of measured workpiece x-ray detection system.
Further, described X-ray tube high-voltage power supply assembly comprises controller, the cooling system of X-ray tube, high-voltage power supply, civil power/electric power storage, X-ray tube high-voltage power supply assembly, for X ray detecting and controlling system provides the high-voltage power supply that good stability, precision are high.
Further, described temperature sensor transfers the non-current signal of the temperature signal of X-ray tube to current signal, is convenient to temperature sensor sensed current signal.
Described control circuit unit comprises motion control unit A, motion control unit B, panel control unit, high voltage control unit.
Further, described motion control unit A is connected with horizontal shaft electric machine; Described horizontal shaft electric machine is the stepper motor in x-axis direction.
Further, described motion control unit B is connected with vertical shaft electric machine; Described vertical shaft electric machine is the stepper motor in y-axis direction.
Further, described panel control unit comprises PBU pushbutton unit and pull rod device.
Described high voltage control unit comprises high-voltage power apparatus and temperature collect module.
Further, described high-voltage power apparatus, to X ray detecting and controlling system normal power supply.
Described temperature acquisition accepts the signal of temperature sensor, and the moving cell completing X ray detecting and controlling system controls.
Described X-ray apparatus comprises power supply module and X-ray tube.
Described power supply module comprises alternating current load module, filtering circuit, rectification circuit, power factor correction circuit, main transformer, voltage-regulating circuit, filtering circuit, electric power management circuit monitoring output.
Further, described pressure Circuit tuning comprises interchange-DC circuit conversion, AC/DC circuit conversion.
Further, described filtering circuit comprises inductance, electric capacity, output smoothing ripple after filtering circuit filtering.
Further, described X-ray tube comprises negative electrode, anode, the glass inner casing of high vacuum and ceramic package, for launching X ray.
The present utility model compared with prior art, has the following advantages and high-lighting effect:
(1), the binocular vision system that adopts of the present invention is provided with two industrial CCD video cameras, can up and down, left and right and front and back, to stretch, substantially increase the scope of measured workpiece vision-based detection;
(2), the present invention adopts camera horizon movement detection systems and video camera vertical movement detection system, completes tangential movement and the vertical movement of video camera.
Except above these, the X ray that the present invention adopts the x-ray detection system of measured workpiece to realize measured workpiece completely detects and on line real time control; Meanwhile, present invention also reduces production cost, improve production efficiency, good economic benefit and social benefit can be produced.
Other advantage of the present utility model, target and feature will be set forth to a certain extent in the following description, and to a certain extent, based on will be apparent to those skilled in the art to investigating hereafter, or can be instructed from practice of the present utility model.Target of the present utility model and other advantage can be realized by instructions below and claims and be obtained.
Accompanying drawing explanation
Fig. 1 is the structural representation of the X ray detecting and controlling system of a kind of workpiece of the present invention;
Fig. 2 is the process flowchart that the X ray detecting and controlling system of a kind of workpiece of the present invention realizes workpiece X ray and detects.
Embodiment
Hereinafter with reference to accompanying drawing, preferred embodiment of the present utility model is described in detail.Should be appreciated that preferred embodiment only in order to the utility model is described, instead of in order to limit the protection domain of this practicality.
As shown in Figure 1, a kind of X ray detecting and controlling system of workpiece, comprises industrial computer, man-machine conversation device, X ray optical-mechanical system and control circuit unit; Described man-machine conversation device is made up of the touch-screen of LCD liquid crystal display and PCI-CAN bus, realizes man-machine interaction dialogue and the PCI-CAN bus marco of X ray detecting and controlling system; Described industrial computer, one end is connected with man-machine conversation device and realizes man-machine conversation and network communication, and the other end is connected with X ray optical-mechanical system by CAN, completes the X ray of measured workpiece.
Be further used as preferred embodiment, described X ray optical-mechanical system comprises image pick-up card, industrial CCD video camera, camera horizon movement detection systems, video camera vertical movement detection system, object lens, the x-ray detection system of workpiece, X-ray tube high-voltage power supply assembly, temperature sensor and X-ray apparatus.
Particularly, described image pick-up card adopts permanent large DH-VT110 image pick-up card, and be connected with pci bus, the speed of transmitting image can reach 150Mbps, completes the real-time Transmission of high precision test image.
In detail, described industrial CCD video camera is provided with industrial CCD camera.
Further, described industrial CCD video camera is binocular vision system.
Particularly, described binocular vision system is provided with two industrial CCD video cameras.
Closer, described industrial CCD video camera can up and down, left and right and front and back, flexible, substantially increase the scope of measured workpiece vision-based detection.
Again, the binocular vision system that the present invention adopts is provided with two industrial CCD video cameras, can up and down, left and right and front and back, to stretch, substantially increasing the scope of measured workpiece vision-based detection, is a distinguishing feature of the present invention.
Be further used as preferred embodiment, described camera horizon movement detection systems comprises the guide rail of camera horizon motion, optoelectronic switch, stepper motor in horizontal direction, completes the tangential movement of measured workpiece x-ray detection system.
Be further used as preferred embodiment, described video camera vertical movement detection system comprises the stepper motor in the guide rail of video camera vertical movement, optoelectronic switch, vertical direction, completes the vertical movement of measured workpiece x-ray detection system.
Again, the present invention adopts camera horizon movement detection systems and video camera vertical movement detection system, completes tangential movement and the vertical movement of video camera, is again a distinguishing feature of the present invention.
Further, the x-ray detection system of described workpiece is the x-ray detection system of Independent Development Design, realizes the detection of the X ray of workpiece.
Be further used as preferred embodiment, described X-ray tube high-voltage power supply assembly comprises controller, the cooling system of X-ray tube, high-voltage power supply, civil power/electric power storage, X-ray tube high-voltage power supply assembly, for X ray detecting and controlling system provides the high-voltage power supply that good stability, precision are high.
Be further used as preferred embodiment, described temperature sensor transfers the non-current signal of the temperature signal of X-ray tube to current signal, is convenient to temperature sensor sensed current signal.
Be further used as preferred embodiment, described control circuit unit comprises motion control unit A, motion control unit B, panel control unit, high voltage control unit.
Particularly, described motion control unit A is connected with horizontal shaft electric machine, and described horizontal shaft electric machine is stepper motor.
Be further used as preferred embodiment, described motion control unit B is connected with vertical shaft electric machine, and described vertical shaft electric machine is stepper motor.
Be further used as preferred embodiment, described panel control unit comprises PBU pushbutton unit and pull rod device.
In detail, described high voltage control unit comprises high-voltage power apparatus and temperature collect module.
Further, described high-voltage power apparatus, to X ray detecting and controlling system normal power supply.
Particularly, described temperature acquisition accepts the signal of temperature sensor, and the moving cell completing X ray detecting and controlling system controls.
Described X-ray apparatus comprises power supply module and X-ray tube.
Be further used as preferred embodiment, described power supply module comprises alternating current load module, filtering circuit, rectification circuit, power factor correction circuit, main transformer, voltage-regulating circuit, filtering circuit, electric power management circuit monitoring output.
Described pressure Circuit tuning comprises interchange-DC circuit conversion, AC/DC circuit conversion.
Described filtering circuit comprises inductance, electric capacity, output smoothing ripple after filtering circuit filtering.
Described X-ray tube comprises negative electrode, anode, the glass inner casing of high vacuum and ceramic package, for launching X ray.
Be further used as preferred embodiment, the X ray detecting and controlling system of described a kind of workpiece realizes the process of the X ray detection of workpiece, as shown in Figure 2, specifically comprise placement measured workpiece, X-ray apparatus launches X ray, industrial CCD camera photography, X ray detect measured workpiece, judged whether that the X ray of measured workpiece detects, shows several steps such as the detection data of qualified workpiece.
In detail, concrete steps are:
Step one: place measured workpiece;
Step 2: x-ray apparatus launches X ray;
Step 3: industrial CCD camera photography;
In detail, industrial CCD camera photography adopts binocular vision system, and binocular vision system is provided with two industrial CCD video cameras;
Particularly, industrial CCD video camera up and down, left and right and front and back, flexible, substantially increase the scope of measured workpiece vision-based detection;
Step 4: X ray detects measured workpiece;
Step 5: judged whether that the X ray of measured workpiece detects;
1) if the X ray not completing measured workpiece detects, then perform Step2 step, X-ray apparatus launches X ray;
2) if the X ray completing measured workpiece detects, then Step6 step is performed.
Step 6: the detection data showing qualified workpiece, the X ray completing workpiece detects and controls.
Outstanding feature of the present invention:
1), the binocular vision system that adopts of the present invention is provided with two industrial CCD video cameras, can up and down, left and right and front and back, to stretch, substantially increase the scope of measured workpiece vision-based detection;
2), the present invention adopts camera horizon movement detection systems and video camera vertical movement detection system, completes tangential movement and the vertical movement of video camera.
What finally illustrate is, above embodiment only limits in order to the technical solution of the utility model to be described, although be described the utility model by referring to preferred embodiment of the present utility model, but those of ordinary skill in the art is to be understood that, various change can be made to it in the form and details, and not depart from the spirit and scope of the present utility model that appended claims limits.
Claims (4)
1. an X ray detecting and controlling system for workpiece, is characterized in that: comprise industrial computer, man-machine conversation device, X ray optical-mechanical system and control circuit unit; Described man-machine conversation device comprises touch-screen and the PCI-CAN bus of LCD liquid crystal display, realizes man-machine interaction dialogue and the PCI-CAN bus marco of X ray detecting and controlling system; Described industrial computer, one end is connected with man-machine conversation device and realizes man-machine conversation and network communication, and the other end is connected with X ray optical-mechanical system by CAN, and the X ray completing measured workpiece detects.
2. the X ray detecting and controlling system of a kind of workpiece as claimed in claim 1, is characterized in that: described X ray optical-mechanical system comprises image pick-up card, industrial CCD video camera, camera horizon movement detection systems, video camera vertical movement detection system, object lens, the x-ray detection system of workpiece, X-ray tube high-voltage power supply assembly, temperature sensor and X-ray apparatus;
1), described image pick-up card adopts permanent large DH-VT110 image pick-up card, and described image pick-up card is connected with pci bus, completes the real-time Transmission of high precision test image;
2), described industrial CCD video camera is provided with industrial CCD camera, described industrial CCD video camera is binocular vision system, described binocular vision system is provided with two industrial CCD video cameras, described industrial CCD video camera can up and down, left and right and front and back, flexible, substantially increase the scope of measured workpiece vision-based detection;
3), described camera horizon movement detection systems comprises the guide rail of camera horizon motion, optoelectronic switch, stepper motor in horizontal direction, completes the tangential movement of measured workpiece x-ray detection system;
4), described video camera vertical movement detection system comprises stepper motor in the guide rail of video camera vertical movement, optoelectronic switch, vertical direction, completes the vertical movement of measured workpiece x-ray detection system;
5), described X-ray tube high-voltage power supply assembly comprises controller, the cooling system of X-ray tube, high-voltage power supply, civil power/electric power storage, X-ray tube high-voltage power supply assembly, for X ray detecting and controlling system provides the high-voltage power supply that good stability, precision are high;
6), described temperature sensor transfers the non-current signal of the temperature signal of X-ray tube to current signal, is convenient to temperature sensor sensed current signal.
3. the X ray detecting and controlling system of a kind of workpiece as claimed in claim 1, is characterized in that: described control circuit unit comprises motion control unit A, motion control unit B, panel control unit, high voltage control unit;
1), described motion control unit A is connected with horizontal shaft electric machine, and described horizontal shaft electric machine is the stepper motor in x-axis direction;
2), described motion control unit B is connected with vertical shaft electric machine, and described vertical shaft electric machine is the stepper motor in y-axis direction;
3), described panel control unit comprises PBU pushbutton unit and pull rod device;
4), described high voltage control unit comprises high-voltage power apparatus and temperature collect module;
Described high-voltage power apparatus, to X ray detecting and controlling system normal power supply;
Described temperature acquisition accepts the signal of temperature sensor, and the moving cell completing X ray detecting and controlling system controls.
4. the X ray detecting and controlling system of a kind of workpiece according to claim 2, is characterized in that: described X-ray apparatus comprises power supply module and X-ray tube;
1), described power supply module comprises alternating current load module, filtering circuit, rectification circuit, power factor correction circuit, main transformer, voltage-regulating circuit, filtering circuit, electric power management circuit monitoring output;
Described pressure Circuit tuning comprises interchange-DC circuit conversion, AC/DC circuit conversion;
Described filtering circuit comprises inductance, electric capacity, output smoothing ripple after filtering circuit filtering;
2), described X-ray tube comprises negative electrode, anode, the glass inner casing of high vacuum and ceramic package, for launching X ray.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520337899.6U CN204631267U (en) | 2015-05-24 | 2015-05-24 | A kind of X ray detecting and controlling system of workpiece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520337899.6U CN204631267U (en) | 2015-05-24 | 2015-05-24 | A kind of X ray detecting and controlling system of workpiece |
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| CN204631267U true CN204631267U (en) | 2015-09-09 |
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| CN201520337899.6U Expired - Fee Related CN204631267U (en) | 2015-05-24 | 2015-05-24 | A kind of X ray detecting and controlling system of workpiece |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108717064A (en) * | 2018-05-10 | 2018-10-30 | 上海交通大学 | A kind of more outfield material structures of Microfocus X-ray X-ray and performance fibers characterization technique |
| CN111551569A (en) * | 2020-04-28 | 2020-08-18 | 合肥格泉智能科技有限公司 | International express image checking system based on X-ray machine |
-
2015
- 2015-05-24 CN CN201520337899.6U patent/CN204631267U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108717064A (en) * | 2018-05-10 | 2018-10-30 | 上海交通大学 | A kind of more outfield material structures of Microfocus X-ray X-ray and performance fibers characterization technique |
| CN111551569A (en) * | 2020-04-28 | 2020-08-18 | 合肥格泉智能科技有限公司 | International express image checking system based on X-ray machine |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150909 Termination date: 20160524 |