CN204630623U - A kind of magnetic flowmeter and the stream pipe assembly for this magnetic flowmeter - Google Patents
A kind of magnetic flowmeter and the stream pipe assembly for this magnetic flowmeter Download PDFInfo
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- CN204630623U CN204630623U CN201520145089.0U CN201520145089U CN204630623U CN 204630623 U CN204630623 U CN 204630623U CN 201520145089 U CN201520145089 U CN 201520145089U CN 204630623 U CN204630623 U CN 204630623U
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Abstract
A kind of magnetic flowmeter and the stream pipe assembly for this magnetic flowmeter are provided.Described stream pipe assembly comprises stream pipe, and described stream pipe is constructed to hold from the flow of process fluid wherein flow through.Magnetic core is mounted relative to described stream pipe and comprises multilayer can magnetic-permeable material.Every one deck is general planar and is electrical isolations with other layers in multilayer.Coil is configured to produce magnetic field, and this magnetic field has the magnetic line of force of the plane being approximately perpendicular to every one deck.
Description
The cross reference of related application
The sequence number that the utility model was submitted to based on March 18th, 2014 is No.61/955, the U.S. Provisional Patent Application of 117 and require the right of priority of this application, and the content of this application all includes this literary composition by reference in.
Background technology
Magnetic flowmeter (or electromagnetic flowmeter) is by application Faraday's law (i.e. galvanomagnetic effect) measuring flow.Magnetic flowmeter encourages one or more coil by making exciting current flow through field copper, this field copper produce through be electrically isolated from each other and the magnetic field of process streams of conduction.Producing electromotive force (EMF) by making process fluid flow through magnetic field, the sensed voltage (electromotive force) at fluid two ends and the process fluid relative to remainder can be measured easily by one or more conductive electrodes of the process fluid of contact flow.Alternatively, some magnetic flowmeters adopt the capacitive coupling between electrode and process fluid, thus can measure this electromotive force when not being directly electrically connected to process.Volumetric flow rate and flow velocity and to flow the cross-sectional area of pipe proportional.Because flow velocity and electrode potential electromotive force (EV) directly proportional, so electrode potential electromotive force (EV) is directly proportional with the magnetic field intensity (B) of induction, and the magnetic field intensity of induction is considered to proportional with the magnetic field applied (H), the magnetic field (H) of this applying is directly relevant with the amplitude of exciting current.Direct correlativity is provided between measured electrode potential electromotive force (EV) and the volumetric flow rate of induction.
Magnetic flowmeter is useful in multiple conduction and semiconductive fluid flow measurement environment.Especially, the flow based on the fluid of water, ion solvent and other conductive fluid can both use magnetic flowmeter measured.Therefore, magnetic flowmeter can be found in the production of water treatment facilities, beverage and health food, chemical process, high purity chemical manufacture and danger and corrosive process equipment.Magnetic flowmeter is often used in hydrocarbon fuel industry, and this hydrocarbon fuel industry adopts the hydraulic fracturing technology using abrasion and corrosive mud sometimes.
Utility model content
A kind of stream pipe assembly for magnetic flowmeter is provided.Described stream pipe assembly comprises stream pipe, and described stream pipe is constructed to hold from the flow of process fluid wherein flow through.Magnetic core is mounted relative to described stream pipe and comprises multilayer can magnetic-permeable material.Every one deck is general planar and is electrical isolations with other layers in multilayer.Coil is configured to produce magnetic field, and this magnetic field has the magnetic line of force of the plane being approximately perpendicular to every one deck.
Accompanying drawing explanation
Fig. 1 is the schematic diagram that the Process Control System comprising magnetic flowmeter is shown.
Fig. 2 is the block scheme of the magnetic flowmeter being particularly useful for embodiment of the present utility model.
Fig. 3 is the stereographic map according to magnetic flowmeter stream pipe assembly of the present utility model.
Fig. 4 A and 4B is vertical view and the side view of the magnetic core of magnetic flowmeter according to embodiment of the present utility model respectively.
Embodiment
Fig. 1 shows the typical environment 100 for magnetic flowmeter 102.Magnetic flowmeter 102 is coupled to process pipeline, and this process pipeline schematically shows with line 104 and is also connected to operation valve 112.Magnetic flowmeter 102 is constructed to provide the flow relevant to the flow of process fluid of the pipeline 104 flow through in process to export.The example of this kind of process fluid comprises mud in chemical plant, paper mill, pharmaceutical factory and other fluid processing plants and liquid.
Magnetic flowmeter 102 comprises the electronic housings 120 being connected to stream pipe 108.The output of magnetic flowmeter 102 is configured to via process communication link (communication connection) 106 and is transferred to controller or indicator over long distances.In typical process plant, communication link 106 can be digital communication protocol, also can be analog communication signal.Identical or additional procedural information can be obtained via radio communication, pulse width or rate-adaptive pacemaker or discrete input/discrete output (DI/DO).System controller 110 can show flow information to operating personnel and provide the control signal on process communication line 106, thus uses the operation valve control procedure of such as valve 112.
Fig. 2 is the block scheme of the magnetic flowmeter being particularly useful for embodiment of the present utility model.The flow of the conductive process fluid of stream flow tube assembly 108 measured by magnetic flowmeter 102.Coil 122 is constructed in response to the exciting current of coil actuator 130 applying and is applied in fluid stream external magnetic field.Electromotive force (EMF) sensor (electrode) 124 is electrically connected to fluid stream and provides EMF signal to export 134 to amplifier 132, and the output 134 of this EMF signal is relevant to the EMF produced in fluid stream due to applied magnetic field, fluid velocity and noise.A/D converter 142 provides digitized EMF signal to microprocessor system 148.Signal processor 150 is performed in the microprocessor system 148 of meter electronics 140, and wherein this meter electronics 140 is connected to EMF and exports 134 to provide the output 152 relevant to fluid velocity.
Microprocessor system 148 calculates the fluid-flow rate of stream flow tube 108 according to the EMF relation exported between 134 and flowing velocity described in the application of following faraday's theorem:
Wherein, E exports 134 relevant signals to export the speed that 152, V is fluid to EMF, D is the diameter of stream pipe 108, and B is the intensity of the induced field in fluid, and k is proportionality constant.The nuance of this application of Faraday's law is that exciting current I is considered to directly proportional with the B of induced field, and coil actuator 130 provides exciting current and the measurement for the very important induced field of the precision of velocity survey or exciting current.The measurement of this exciting current is provided by circuit 131.Microprocessor system 148 according to known technology operating speed and the magnetic field that records or coil current with the flow of computation process fluid.D/A 158 is connected to microprocessor system 148 and the analog transmitter produced for being connected to communication bus 106 exports 160.Digital telecommunication circuit 162 produces digital transmitter and exports 164.Modulating output 160 and/or numeral export 164 can be connected to process controller or monitor on demand.
Although embodiment of the present utility model is applicable to all magnetic flowmeters, they are especially relevant to the magnetic flowmeter of the stream pipe with small diameter.For the stream pipe of these less line size, comprise traditional magnetic core or use when realizing field copper structure air-core structure that the coil driver circuitry of magnetic flowmeter can be caused to vibrate due to the inductance of high Q (quality factor) formed by the field coil much enclosed.Comprise and use the method for dexidized steel or more cheap core material to may be used for minimizing Q, but often cause the unacceptable delayed phase between the magnetic field (H) of the applying of supplying exciting current and the magnetic field (B) of induction, thus result in the mistake in system.
Create the magnetic circuit of effective, the low magnetic resistance of magnetic and high-gain by the improvement of representative for the prior art of the flow measurement of magnetic, wherein this magnetic circuit embodies the load being easy to drive applied to coil actuator electron device while the magnetic field fidelity that maintenance is enough.
According to the various embodiments hereafter will mentioned, the orthogonal core design of magnetic flowmeter stream pipe makes it possible to accurately and the impedance (R) of directly Control platform factor (Q), induction coefficient (L) and the load as coil actuator, provides simultaneously and builds necessary frequency response accurately and repeatably required for flowmeter system and rapid adjustment time.Q via core orecontrolling factor inductive load allows deviser reduce the impedance of field copper and provide suitable damping factor to system, thus makes exciting current be more prone to stable.This allows the impedance components of field coil to be lowered, thus reduces impedance power consumption consumed in the windings.Hereafter provided embodiment can use potentially and construct few copper than traditional stream pipe, thereby enhances magnetic effect.
Due to the restriction that the Faraday's law of electromagnetic induction is implicit, as conductor, L, (the internal diameter D of stream pipe) hour, need high magnetic field intensity, thus the voltage E of required generation is provided, thus need large ampere wire turn to be used to produce the magnetic field H applied.From standpoint of efficiency, use a large amount of magnet-wire wire turns, thus make the current segment of ampere wire turn keep constant.This makes induction coefficient high by means of following relational expression: L=N
2s, wherein N is winding quantity.So, the enough magnetic properties making the magnetic circuit of the little line size with receivable low L and Q value have low lag-effect are especially difficult.
Subsequently, use lamination and form magnetic core portion, this lamination be general plane and be oriented to make the plane of lamination with to flow the magnetic flux responded in pipe roughly orthogonal.The quality factor of induction coefficient and described induction coefficient are directly reduced at the multilayer laminated middle use magnetic compatible material orthogonal with the magnetic flux of induction.This allows magnetic circuit to be considered to impedance load more in the overfrequency in the output stage of coil actuator.Except the type of the electric insulation coating layer between every one deck and thickness, also specialize the thickness of the lamination in core, type and quantity, this allows the interchangeability of the impedance of accurately control circuit, admissible magnetic hysteresis and magnetic circuit.
Fig. 3 is the schematic perspective view of the magnetic flowmeter stream pipe assembly according to embodiment of the present utility model.Stream pipe assembly 200 is included in the stream pipe 202 extended between Pipe installing flange 204,206.In addition, non-conductive pipeline 208 is usually arranged in stream pipe 202, thus process fluid not contact be the stream pipe 202 of metal substantially.A pair end cap 210,212 is arranged between Pipe installing flange 204,206.Cylindrical cover (not shown in figure 3) can be installed to end cap 210,212.Although not shown coverture in figure 3, it describes with the coverture schematically shown by Reference numeral 105 in FIG similar.Electrode 124 is installed in the opposite side of stream pipe 202, and extends to via pipeline 208 in stream pipe 202, thus in certain embodiments, this electrode directly contacts with process fluid.Mounting column 214 is depicted as and is installed to stream pipe 202 and upwards extends from this stream pipe.Decomposition view as shown in Figure 3 shows the top of assembly in exploded form.But the bottom of assembly does not illustrate in exploded form, but schematically shown by Reference numeral 240.Therefore, a pair coil and magnetic core cooperation are to be directed across the magnetic field of stream pipe 202, and wherein magnetic field has the magnetic line of force of be roughly vertically oriented (setting relative to as shown in Figure 3).
Bobbin 216 comprises a pair flange 218 and 220, has a large amount of electric wire windings between this is to flange.Bobbin 216 also comprises internal diameter 222, and this internal diameter 22 size and dimension is defined as and holds magnetic core 224.Therefore, the winding of bobbin 216 is configured such that they are roughly wound around the outside of magnetic core 224.Bobbin/winding sub-component can be considered to the coil in the magnetic field producing logical flow tube.According to embodiment of the present utility model, these magnetic lines of force are generally perpendicularly by the plane of the individual plies of magnetic core 224.Magnetic core 224 comprises hole or aperture 226, and this hole or aperture 226 size are defined as and allow mounting column 214 from wherein passing through.But, any proper method for installing magnetic core 224 can be used.
In order to the Knock-Down Component of assembly drawing 3, core 224 is placed in internal diameter 222, and the aperture 226 of core 224 is placed on mounting column 214.In addition, magnetic returns the aperture 228 also slip on mounting column 214 of assembly 230.Magnetic return assembly 230 by means of support bar 232 with magnetic core 224 close contact, this support bar 232 utilize on mounting column 214 slide aperture 234 and be mounted.Finally, whole assembly is compressed on stream pipe 202 by mounting nuts 236.As will be appreciated, the contact of general plane is arranged on magnetic core 224 and magnetic returns between assembly 230.Therefore, magnetic core 224 and the magnetic interface returned between assembly 230 allows the close-coupled of two parts of magnetic circuit.The easness and providing in overall magnetic circuit which increasing structure can repeat and measurable parameter completely.In addition, in certain embodiments, the magnetic material of identical type can be used to the lamination that magnetic core 224 and magnetic return both assemblies 230.More specifically, in one embodiment, each of returning in assembly 230 of magnetic core 224 and magnetic is made up of suitable magnetic material, such as high-grade silicon steel.But embodiment of the present utility model can be returned assembly at magnetic core and magnetic and be can't help to implement identical material is formed.As will be appreciated, when device is as shown in Figure 3 assembled, even if also provide closed magnetic circuit when lacking stream pipe lid.This means can test suite and can select new case material when future is desired independent of magnetic circuit at new case material before any housing of installation.
Fig. 4 A and 4B is vertical view according to the core assembly of embodiment of the present utility model and side view respectively.Core assembly 224 is made up of multiple stacking respective independently metal level.Each such layer is by can the material of magnetic thoroughly to be formed and by insulation course and the part insulates near it.In certain embodiments, each metal level can be covered by the insulating material of such as varnish.But according to multiple embodiment of the present utility model, any suitable insulation structure can be used.As shown in Figure 4 B, 40 independently layers are shown.In addition, as shown in Figure 4 A, each independently layer 300 be roughly symmetrical in x-axis and y-axis.In addition, in certain embodiments, each edge and angle are level and smooth.As mentioned above, be supplied to the various parameters of the circuit of coil actuator, such as Q, L and R, can be adjusted by selecting the physical parameter of magnetic core and field copper combination, thus allow the optimization of performance.Such as, the thickness of the quantity of lamination, the material of lamination and lamination and/or stack orientation can be selected to adjust impedance, the quality factor of induction coefficient and induction coefficient.In addition, type and the thickness of specializing insulating material also can allow other parameters of magnetic circuit to be directly controlled, such as impedance R.
Be to be understood that embodiment of the present utility model will complete more durable control circui loop, thus ensure the system stability in wider opereating specification, also achieve constructional tight space simultaneously.In addition, the physical dimension in the magnetic field of applying and the operation of density can be provided according to various embodiments described herein." shape " of the size applied allows structure to provide the different sample path of flow profile (flow profile), such as, under larger size, core can be rotated, thus the widest part of core divides (and the widest part in therefore magnetic field is divided) to stride across whole flow profile.
Extra advantage is provided by the close-coupled in magnetic field.This makes the demand of ampere wire turn lower then.Low ampere wire turn demand can directly be applied to low-power magnetic flowmeter, and this low-power magnetic flowmeter in fact can be powered by the control loop of two-wire 4-20 milliampere or battery.This will provide low-down copper (impedance) to consume, but be to provide the magnetic circuit thus the necessary stability being provided for current control loop with enough low Q.Close-coupled magnetic field also provides following ability to make it possible to provide the magnetic flowmeter of high-frequency/high sampling rate.This part is because the low-amperage number of turn provides lower induction coefficient, and lower Q allows (underdamping) coil more initiatively to control, and this allows in higher frequency and/or utilizes different waveforms to carry out drive coil excitation.Such as, the sine coil drive singal of 500Hz can be used.This allows to improve signal to noise ratio (S/N ratio) (SNR), because this is by increase flowing quotation marks, because typically there is 1/f signal in process flow signals.
Although describe the utility model with reference to preferred embodiment, those skilled in the art will recognize and can change the utility model in form and details on the basis not departing from spirit and scope of the present utility model.
Claims (26)
1., for a stream pipe assembly for magnetic flowmeter, this stream pipe assembly comprises:
Stream pipe, described stream pipe is constructed to receive from the flow of process fluid wherein flow through;
Relative to the first magnetic core that described stream pipe is installed, described first magnetic core comprises multilayer can magnetic-permeable material, and wherein every one deck is general planar and is electrical isolations with other layers in multilayer; And
First coil, described first coil is configured to produce magnetic field, and this magnetic field has the magnetic line of force of the plane being approximately perpendicular to every one deck.
2. stream pipe assembly according to claim 1, wherein, described multilayer can magnetic-permeable material be stacking.
3. stream pipe assembly according to claim 1, wherein, described multilayer all can be coated with insulating material by the every one deck in magnetic-permeable material.
4. stream pipe assembly according to claim 3, wherein, described insulating material is varnish.
5. stream pipe assembly according to claim 1, wherein, based on the physical parameter of described first magnetic core of electrical characteristics selection that described first magnetic core is expected.
6. stream pipe assembly according to claim 5, wherein, described physical parameter is that multilayer can the number of plies of magnetic-permeable material.
7. stream pipe assembly according to claim 5, wherein, described physical parameter is that every one deck can the thickness of magnetic-permeable material.
8. stream pipe assembly according to claim 5, wherein, described physical parameter be form every one deck can the material of magnetic-permeable material.
9. stream pipe assembly according to claim 5, wherein, described physical parameter is the orientation of layer.
10. stream pipe assembly according to claim 5, wherein, described physical parameter is provided for the material that every one deck and other layers insulate.
11. stream pipe assemblies according to claim 5, wherein, described physical parameter is the thickness of insulating material.
12. stream pipe assemblies according to claim 5, wherein, the electrical characteristics of described expectation are inductance.
13. stream pipe assemblies according to claim 5, wherein, the electrical characteristics of described expectation are resistance.
14. stream pipe assemblies according to claim 1, wherein, the magnetic characteristic based on the expectation of described first magnetic core selects the physical parameter of described first magnetic core.
15. stream pipe assemblies according to claim 14, wherein, the magnetic characteristic of described expectation is magnetic resistance.
16. stream pipe assemblies according to claim 1, also comprise mounting cylinder, and this mounting cylinder is fixed to stream and manages upper and the first magnetic core and the first bobbin be installed on stream pipe.
17. stream pipe assemblies according to claim 1, also comprise magnetic and return assembly, and this magnetic returns assembly by can be formed and be connected to described first magnetic core by magnetic-permeable material.
18. stream pipe assemblies according to claim 17, wherein, described magnetic returns assembly and can be formed by magnetic-permeable material by identical with described first magnetic core.
19. stream pipe assemblies according to claim 18, wherein, described can magnetic-permeable material be silicon steel.
20. stream pipe assemblies according to claim 1, also comprise:
Second magnetic core, described second magnetic core and described first magnetic core are relatively arranged on described stream pipe, described second magnetic core comprises multilayer can magnetic-permeable material, and wherein, every one deck all can be general planar and can other layers in magnetic-permeable material be electrical isolations with multilayer by magnetic-permeable material; And
Second coil, described second coil is configured to produce magnetic field, the magnetic field that this second coil produces have be approximately perpendicular to every one deck can the magnetic line of force of plane of magnetic-permeable material.
21. stream pipe assemblies according to claim 1, also comprise the pair of electrodes being placed in contact process fluid.
22. 1 kinds of magnetic flowmeters for the flow velocity of measuring process fluid, described magnetic flowmeter comprises:
Stream pipe assembly, comprising:
Stream pipe, described stream pipe is constructed to receive from the flow of process fluid wherein flow through;
A pair magnetic core, described a pair magnetic core is installed in the opposite side of stream pipe, and each magnetic core comprises multilayer can magnetic-permeable material, and wherein every one deck all can be general planar and can other layers in magnetic-permeable material be electrical isolations with multilayer by magnetic-permeable material; And
A pair coil, each coil is configured to produce magnetic field, this magnetic field have be approximately perpendicular to every one deck can the magnetic line of force of plane of magnetic-permeable material;
Pair of electrodes, this pair of electrodes is configured to contact the process fluid flowing through described stream pipe; And
Meter electronics, this meter electronics is connected on described pair of electrodes and described a pair coil, and is constructed to produce magnetic field via described a pair coil and measure the induction electromotive force (EMF) induced in process fluid via described pair of electrodes.
23. magnetic flowmeters according to claim 22, wherein, described magnetic flowmeter comprises the circuit for being connected to wired process communication loop, and wherein said magnetic flowmeter is whole is powered by described process communications loop.
24. magnetic flowmeters according to claim 22, wherein, described magnetic flowmeter is battery powered.
25. magnetic flowmeters according to claim 22, wherein, described meter electronics is constructed to provide pumping signal to described a pair coil, and the frequency of wherein said pumping signal is about 500Hz.
26. magnetic flowmeters according to claim 22, wherein, described meter electronics is constructed to provide sinusoidal excitation signal to described a pair coil.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201461955117P | 2014-03-18 | 2014-03-18 | |
| US61/955,117 | 2014-03-18 | ||
| US14/502,519 US9631962B2 (en) | 2014-03-18 | 2014-09-30 | Magnetic core configuration for magnetic flowmeters having a plurality of layers of magnetically permeable material |
| US14/502,519 | 2014-09-30 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204630623U true CN204630623U (en) | 2015-09-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520145089.0U Withdrawn - After Issue CN204630623U (en) | 2014-03-18 | 2015-03-13 | A kind of magnetic flowmeter and the stream pipe assembly for this magnetic flowmeter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204630623U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105021240A (en) * | 2014-03-18 | 2015-11-04 | 罗斯蒙特公司 | Improved magnetic core configuration for magnetic flowmeters |
| CN110998248A (en) * | 2017-08-09 | 2020-04-10 | 代傲表计有限公司 | Measuring device for determining a fluid parameter relating to a fluid and/or a fluid flow |
-
2015
- 2015-03-13 CN CN201520145089.0U patent/CN204630623U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105021240A (en) * | 2014-03-18 | 2015-11-04 | 罗斯蒙特公司 | Improved magnetic core configuration for magnetic flowmeters |
| CN105021240B (en) * | 2014-03-18 | 2018-10-19 | 微动公司 | Improved core configurations for magnetic flowmeter |
| CN110998248A (en) * | 2017-08-09 | 2020-04-10 | 代傲表计有限公司 | Measuring device for determining a fluid parameter relating to a fluid and/or a fluid flow |
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Effective date of registration: 20160815 Address after: Colorado, USA Patentee after: Micro Motion, Ltd. Address before: Minnesota, USA Patentee before: Rosemount Inc. |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150909 Effective date of abandoning: 20181019 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20150909 Effective date of abandoning: 20181019 |