CN204622806U - UV prints full automatic bag making, filling and sealing machine - Google Patents
UV prints full automatic bag making, filling and sealing machine Download PDFInfo
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- CN204622806U CN204622806U CN201520310939.8U CN201520310939U CN204622806U CN 204622806 U CN204622806 U CN 204622806U CN 201520310939 U CN201520310939 U CN 201520310939U CN 204622806 U CN204622806 U CN 204622806U
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Abstract
The utility model discloses a kind of UV and print full automatic bag making, filling and sealing machine, comprise the film supplying unit of body and upper setting thereof, bag-making organization, embedding mechanism and output mechanism, described film supplying unit is provided with film material printing equipment, described film material printing equipment is UV printing machine, and it is included in UV printing assembly film material throughput direction being positioned at front side and the UV curing assembly being positioned at rear side.The UV mode of printing that this bag making, filling and sealing machine adopts ink printing to combine with UV curing, replace now widely used thermal transfer printing mode, compared with Thermal-printing Technology, can significantly reduce pharmaceutical factory printing cost, and simple and convenient when galley uses, lettering distinctness is clear, can medication errors be avoided, and realize polychrome, chromaticity printing and bar coded and Quick Response Code, thus solve the defect of thermal transfer printing, can better suitability for industrialized production be coordinated, improve printing effect and quality.
Description
Technical field
The utility model relates to pharmacy packing machinery technology, particularly a kind of non-PVC film bag making, filling and sealing machine integrating bag, embedding function, is suitable for pharmaceutical manufacturer's automatic lot and produces transfusion flexible bag.
Background technology
At present, the Thermal-printing Technology that the printing of non-PVC full automatic bag making, filling and sealing machine extensively adopts mainly comprises thermoprint and hot transfer printing two kinds of forms.
Hot stamping equipment is generally primarily of impression bed 1', undertake the printing of an edition 2', stamping systems 3', printing plate 4', the part such as base plate 5' is formed, printing plate 4' is provided with printing plate areas 6'(and sees Fig. 1), its operation principle by the method for heating pressurization, the pigment peel ply on colour band and colour band basic unit is peeled off, and the outer surface sublimating and dyeing attachment being transferred to non-PVC film combines, thus the name of medicine is stamped at the outer surface of soft bag, date of manufacture, lot number, validity date and the content etc. relevant with medicine, there is thermoprint not go up or loosely, thermoprint writing is unclear or grow dim, the shortcomings such as low in glossiness.
Hot transfer apparatus generally forms (see Fig. 2) primarily of parts such as colour band 7', printhead 8', pressure pad 9', uses heat sublimation principle to be transferred on transfusion flexible bag by digital image by heat transfer machine device during work.
There is following defect in above-mentioned thermal transfer mode:
One, cooling dwell time long, consumptive material needs larger stock when printing cost is high, mould takes very high, die change, and mold hot capacity is large, carrying capacity of environment is large.
Its two, print distinctness often inconsistent, printing colour band utilization rate is very low, is not suitable for the minimum word on transfusion flexible bag, word lacks to be drawn or lacks distinctiveness, and the process of the ink after printing uses on non-PVC film increases carrying capacity of environment.
Its three, easily peel off during spray sterilizing and pollute sterilizer Inner eycle water, be easily attached to the problem that product occurs in foreign matter attachment.
Its four, can not carry out specialized hospital and carry out bar coded having any problem to prevent the polychrome printing of error requirement, particularly soft bag, when specialized hospital's operation consent carries out alcohol disinfecting to soft bag surface, printing is easily peeled off.
Therefore, how improving the mode of printing of full automatic bag making, filling and sealing machine, to eliminate above-mentioned printing defects, is those skilled in the art's technical issues that need to address.
Utility model content
The purpose of this utility model is to provide a kind of UV and prints full automatic bag making, filling and sealing machine.This bag making, filling and sealing machine can eliminate the defect of thermal transfer printing completely, thus meets the requirement of pharmacy corporation to printing effect and quality.
For achieving the above object, the utility model provides a kind of UV to print full automatic bag making, filling and sealing machine, comprise the film supplying unit of body and upper setting thereof, bag-making organization, embedding mechanism and output mechanism, described film supplying unit is provided with film material printing equipment, described film material printing equipment is UV printing machine, and it is included in UV printing assembly film material throughput direction being positioned at front side and the UV curing assembly being positioned at rear side.
Preferably, described UV printing assembly is serigraphy assembly, the direct printing assembly of relief printing plate, gravure brush assemblies, letterset printing assembly or dot matrix printing assembly.
Preferably, described UV printing assembly is letterset printing assembly, it is provided with and turns ink roller and at least one group of ink roller unit, each described ink roller unit comprise contact cooperation successively print cartridge roller, go out ink roller, ink distributing roller, inking roller and, wherein, described roller with turn ink roller and contact and coordinate, described ink distributing roller is provided with the refining ink roller contacting with it cooperation.
Preferably, the described ink roller that turns is drive roll, it passes through one-level gear drive by servomotor, the described ink roller that turns drives described roller by secondary gear, described roller drives described inking roller by tertiary gear, described inking roller is by ink distributing roller described in level Four gear driven, and described ink distributing roller drives described refining ink roller by frictional force, described print cartridge roller and go out ink roller by air cylinder driven.
Preferably, described refining ink roller comprises the first refining ink roller and the second refining ink roller, and described first refining ink roller contacts with described ink distributing roller respectively with the second refining ink roller and coordinates.
Preferably, described letterset printing assembly is also provided with film material backing roll, comprise and be positioned at middle printing backing roll, and be positioned at the guided bearing roller of described printing backing roll both sides, described guided bearing roller position in the height direction lower than described printing backing roll, described film material from turn ink roller and printing backing roll between by time print.
Preferably, described UV curing assembly comprises:
Solidification case, be enclosed construction, one end is provided with film material entrance, and the other end is provided with the outlet of film material, and inner is UV solidification chamber;
UV lamp, is located at described UV and solidifies chamber and be positioned at above film material;
Blower fan, is located at described solidification box top, and its air intake and described UV solidify chamber and be communicated with, and outlet air end is outwards communicated with.
Preferably, described solidification case is provided with baffle plate and barrier driving mechanism, and described barrier driving mechanism drives described baffle plate to have two kinds of duties, in the first duty, described baffle plate blocks described UV lamp, and in the second duty, described baffle plate exits the position of blocking described UV lamp.
Preferably, described UV printing machine is between the upper membrane module and tensile members of described film supplying unit.
Preferably, the quantity of described UV printing machine is multiple, to carry out chromaticity printing.
The UV mode of printing that the utility model adopts ink printing to combine with UV curing, replace now widely used thermal transfer printing mode, compared with Thermal-printing Technology, can significantly reduce pharmaceutical factory printing cost, and simple and convenient when galley uses, lettering distinctness is clear, can medication errors be avoided, and realize polychrome, chromaticity printing and bar coded and Quick Response Code, thus solve the defect of thermal transfer printing, can better suitability for industrialized production be coordinated, improve printing effect and quality.
Accompanying drawing explanation
Fig. 1 is the structural representation of existing hot stamping equipment;
Fig. 2 is the structural representation of existing hot transfer apparatus;
Fig. 3 provides by the utility model UV to print the structural representation of full automatic bag making, filling and sealing machine;
Fig. 4 is the structural representation of the printing machine of UV shown in Fig. 3;
Fig. 5 provides by the utility model UV to print the process chart of full automatic bag making, filling and sealing machine.
In Fig. 1, Fig. 2:
Impression bed 1' undertakes the printing of an edition 2' stamping systems 3' printing plate 4' base plate 5' printing plate areas 6' colour band 7' printhead 8' pressure pad 9'
In Fig. 3 to Fig. 5:
1. on Electric Appliance Cabinet 2. film volume 3., on membrane module 4.UV printing underframe 5.UV printing machine 6. tensile members 7. bag underframe 8. filming-drawing mechanism 9. bag-making organization 10. mouthfuls of pipe preheating mechanism 11. bag ring shaped transportation mechanisms 12. mouthfuls of pipe welding mechanisms 13., interface agency 14. tears the filling underframe 21. interface vibration material arranging apparatus 22. lid oscillation ordering materials device of slitter edge mechanism 15. transfer device 16. filling ring shaped transportation mechanism 17. filling mechanism 18. capping mechanism 19. output mechanism 20.
51. print cartridge rollers 52. go out ink roller 53. first refining ink roller 54. second refining ink roller 55. ink distributing roller 56. inking roller 57. roller 58. turns of ink roller 59. Electric Appliance Cabinet 510. underframe 511. uviol lamp 512. blower fans 513. and solidify case
60. printing backing roll 61. guided bearing rollers
Detailed description of the invention
In order to make those skilled in the art person understand the utility model scheme better, below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
UV is the english abbreviation of ultraviolet (Ultra-Violet Ray), and the ultraviolet wavelength that UV printing needs is 100nm to 400nm, can be subdivided into 3 wave bands (UVA, UVB, UVC); The solidification of the UV ink containing pigment mainly utilizes the wave band of UVA, and the solidification of transparent UV ink mainly utilizes UVC wave band.
The pigment that UV ink is used with oil-based ink and additive identical, mixing ratio is also identical, but oil-based ink containing have an appointment 30% light oil, there is the problem of TVOC (TOVC), be not suitable for being applied in pharmaceuticals manufacturing process, namely intaglio printing etc. must use organic solvent, and UV printing does not use organic solvent, is therefore a kind of mode of printing of cleaning.
During UV ink solidification, UV ink accepts the energy of ultraviolet light, activate light reaction agent polymerization reaction take place wherein, after light reaction agent activates, be polymerized with the high polymer monomer in ink or oligomer, form lock shape high polymer, this reaction is called solidification (bridge formation), UV ink forms strong epithelial surfaces has good tolerance to solvent, and rub resistance is also very outstanding.
The UV that the utility model provides prints full automatic bag making, filling and sealing machine and comprises bag operation and embedding operation two parts.
Bag operation comprises film station, printing station, periphery heat seal station, interface preheating station, upper interface station, mouth pipe welding post and tears slitter edge station.
Upper film station provides the film material of needs for follow-up each station, is printed onto on film material through printing station by nomenclature of drug, date, lot number etc., arrives bag station, the making of the sack carried out through membrane station; Meanwhile, mouth pipe is transferred to upper interface station through oscillation ordering materials device, arrives the preheating that preheating station carries out mouthful pipe afterwards, be inserted in the middle of two membranes through a point lamina membranacea by mouth pipe with transfer assembly; Subsequently through twice mouthful of pipe welding, mouth pipe is welded on sack, and makes sack shaping complete, elegant in appearance through tearing slitter edge station.
Filling operation comprises filling station, capping station and output station.Carried out the filling of liquid through filling station before this, lid welds complete by capping station by the lid and then sent by oscillation ordering material system, and reaches output station with transfer assembly, is put steadily neat for sack on conveyer belt by tong.
There is transfer station between bag operation and embedding operation, make the bag of the horizontal positioned obtained from bag operation transfer to embedding operation, while transfer, complete bag upset, make it be in plumbness, facilitate follow-up liquid medicine filling, sealing joint etc.
Please refer to Fig. 3, Fig. 3 provides by the utility model UV to print the structural representation of full automatic bag making, filling and sealing machine.
As shown in the figure, print in a kind of specific embodiment of full automatic bag making, filling and sealing machine at UV, its complete machine framework prints underframe 4, bag underframe 7 and filling underframe 20 by Electric Appliance Cabinet 1, UV and forms.
The equipment of bag operation primarily of film volume 2, upper membrane module 3, UV printing machine 5, tensile members 6, filming-drawing mechanism 8, bag-making organization 9, mouth pipe preheating mechanism 10, bag ring shaped transportation mechanism 11, mouth pipe welding mechanism 12, upper interface agency 13, tear the composition such as slitter edge mechanism 14, interface vibration material arranging apparatus 21.
The equipment of filling operation is primarily of compositions such as filling ring shaped transportation mechanism 16, filling mechanism 17, capping mechanism 18, output mechanism 19, lid oscillation ordering materials devices 22.
Bag operation and filling operation are linked together by transfer device 15, on the Timing Belt of bag ring shaped transportation mechanism 11 and filling ring shaped transportation mechanism 16, correspondence position installs corresponding fixture, during Timing Belt conveying, by fixture, interface and bag are transported on corresponding station position, on different stations, bag obtains the filling of different processing and fabricatings and liquid.
After bag operation terminates, by transfer device 15, make sack become plumbness from level, be convenient to the filling of filling operation.
UV printing machine 5 is between the upper membrane module 3 and tensile members 6 of film supplying unit, comprise UV printing assembly and UV curing assembly two parts, wherein UV printing assembly is positioned at front side on film material throughput direction, UV curing assembly is positioned on rear side of UV printing assembly, corresponding before and after both, docking or be integral type structure.
UV printing assembly can be serigraphy assembly, the direct printing assembly of relief printing plate, gravure brush assemblies, letterset printing assembly or dot matrix printing assembly.Because existing bag making, filling and sealing machine adopts the typography of hot transfer printing substantially, in view of the most economical method of existing equipment not being carried out to a large amount of transformation, letterset printing assembly can be adopted.
Please refer to Fig. 4, Fig. 4 is the structural representation of the printing machine of UV shown in Fig. 3.
As shown in the figure, letterset printing assembly is primarily of print cartridge roller 51, go out ink roller 52, first refining ink roller 53, second refining ink roller 54, ink distributing roller 55, inking roller 56, roller 57, turn ink roller 58, Electric Appliance Cabinet 59, underframe 510, uviol lamp 511, composition such as blower fan 512 grade, wherein print cartridge roller 51, go out ink roller 52, first refining ink roller 53, second refining ink roller 54, ink distributing roller 55, inking roller 56, roller 57, turn each three groups of ink roller 58, the printing of three kinds of colors can be realized, the effect of the first refining ink roller 53 and the second refining ink roller 54 is attached to by ink on ink distributing roller 55 uniformly, ink distributing roller 55 can scroll forward and backward, arranging two refining ink rollers more easily allows ink be attached to uniformly on ink distributing roller 55.
Ink in the flow process of printing is: print cartridge roller 51 → go out ink roller 52 (ink is regularly adhered to) → first refining ink roller 53 → the second refines ink roller 54 → ink distributing roller 55 → inking roller 56 (ink is toward inking on hectograph) → roller 57 (hectograph is by pressure sensitive adhesive double coated fixing) → turn ink roller 58, finally directly print by turning ink roller 58 pairs of film materials, whole printing and bag, can sealing technique flow process are shown in Fig. 5.
UV printing machine turns ink roller 58 by Serve Motor Control and rotates, and is transferred to each roll shaft of end by each roller of gear drive again.
Particularly, driven by servomotor turns the one-level gear on ink roller 58, turning ink roller 58 drives the secondary gear in roller 57 to roll, roller 57 drives the tertiary gear on inking roller 56 to roll, inking roller 56 drives the level Four spur roller gear on ink distributing roller 55, print cartridge roller 51 and go out ink roller 52 and rolled by air cylinder driven, the first refining ink roller 53 and the second refining ink roller 54 do not drive, and only rely on the friction rolling with ink distributing roller 55.
Except three groups of ink roller unit, letterset printing assembly is also provided with film material backing roll, wherein, printing backing roll mediates, guided bearing roller is positioned at printing backing roll both sides, and in the height direction lower than printing backing roll certain distance, when film material from turn between ink roller and printing backing roll by time, by turning ink roller, it is printed.
UV curing assembly is primarily of compositions such as uviol lamp 511, blower fan 512, solidification casees 513, and solidification case 513 is enclosed construction, and one end is provided with film material entrance, and the other end is provided with the outlet of film material, and inner is UV solidification chamber.
Uviol lamp 11 can select metal halide lamp, high-pressure mercury-vapor lamp and ultraviolet LED lamp etc., and high-pressure mercury-vapor lamp is the discharge lamp source of being radiated the high briliancy of ultraviolet light after energising in the mercury vapour of more than 105Pa by arc discharge.Here use the high-pressure mercury-vapor lamp that powerful transmitting dominant wavelength is 365nm, two positions of tool high-pressure mercury-vapor lamp above film material of 2.4kw are installed.
Owing to having high temperature and plasma to occur during high-pressure mercury light irradiation, be therefore provided with air interchanger, solidification box top is located at by the blower fan 12 of air interchanger, and its air intake and UV solidify chamber and be communicated with, and outlet air end is outwards communicated with, and are discharged by gas during solidification by blower fan 12.
In order to prevent film material long-time stop in solidification case 513, film material is damaged, baffle plate and barrier driving mechanism can be set further, barrier driving mechanism drives baffle plate to have two kinds of duties, in the first duty, baffle plate is positioned at below uviol lamp 511, blocks uviol lamp 511 and can not irradiate film material, in the second duty, baffle plate exits the position of blocking uviol lamp 511, and uviol lamp 511 can normal illumination film material.
In addition, needing to make regular check on to maintain determined illumination, needing during use to prepare illumination photometer.
Thickness, the shade of the various ink of above-mentioned UV printing machine can carry out fine adjustment.Because UV printing assembly and UV curing assembly only have one group, the chromaticity printing of polychrome can not be carried out, but can increase UV printing and UV curing assembly realize chromaticity printing.
Drying sclerosis is carried out, due to bag making, filling and sealing machine every 1/2/3/4/6 by ultraviolet in UV printing ... bag moves simultaneously, and therefore UV is printed on during a bag film moves and prints, and drying also carries out drying in movement.
The UV ink that the utility model uses is not leaded, safe and sanitary can be ensured, ink does not use solvent, ink substantially tasteless after UV drying, dust is there is not during transfer of ink on bag film, drying completes when irradiating, drying time is short, and printing capability is high, Printing Department can tolerate in specialized hospital and make to disinfect in alcohol, little word can be printed, meet the bar coded requirement of printing with Quick Response Codeization and date of manufacture of China, polychrome and chromaticity printing can also be carried out, the pattern favourable specialized hospital etc. that prevents can be printed transfusion operation mistake occurs, and printing expenses is low, multi-item production can be carried out, substantially huge stocks area is not needed before and after using, inventory space is little, the shortcoming of Thermal-printing Technology can be overcome completely, thus meet the requirement of pharmacy corporation to excellent printing.
Print full automatic bag making, filling and sealing machine to UV provided by the utility model to be above described in detail.Apply specific case herein to set forth principle of the present utility model and embodiment, the explanation of above embodiment just understands core concept of the present utility model for helping.Should be understood that; for those skilled in the art; under the prerequisite not departing from the utility model principle, can also carry out some improvement and modification to the utility model, these improve and modify and also fall in the protection domain of the utility model claim.
Claims (10)
1. a UV prints full automatic bag making, filling and sealing machine, comprise the film supplying unit of body and upper setting thereof, bag-making organization (9), embedding mechanism and output mechanism (19), described film supplying unit is provided with film material printing equipment, it is characterized in that, described film material printing equipment is UV printing machine (5), and it is included in UV printing assembly film material throughput direction being positioned at front side and the UV curing assembly being positioned at rear side.
2. UV according to claim 1 prints full automatic bag making, filling and sealing machine, and it is characterized in that, described UV printing assembly is serigraphy assembly, the direct printing assembly of relief printing plate, gravure brush assemblies, letterset printing assembly or dot matrix printing assembly.
3. UV according to claim 2 prints full automatic bag making, filling and sealing machine, it is characterized in that, described UV printing assembly is letterset printing assembly, it is provided with and turns ink roller (58) and at least one group of ink roller unit, each described ink roller unit comprise contact cooperation successively print cartridge roller (51), go out ink roller (52), ink distributing roller (55), inking roller (56) and roller (57), wherein, described roller (57) with turn ink roller (58) and contact and coordinate, described ink distributing roller (55) is provided with the refining ink roller contacting with it cooperation.
4. UV according to claim 3 prints full automatic bag making, filling and sealing machine, it is characterized in that, the described ink roller (58) that turns is drive roll, it passes through one-level gear drive by servomotor, the described ink roller (58) that turns drives described roller (57) by secondary gear, described roller (57) drives described inking roller (56) by tertiary gear, described inking roller (56) is by ink distributing roller (55) described in level Four gear driven, described ink distributing roller (55) drives described refining ink roller by frictional force, described print cartridge roller (51) and go out ink roller (52) by air cylinder driven.
5. UV according to claim 4 prints full automatic bag making, filling and sealing machine, it is characterized in that, described refining ink roller comprises the first refining ink roller (53) and the second refining ink roller (54), and described first refining ink roller (53) contacts with described ink distributing roller (55) respectively with the second refining ink roller (54) and coordinates.
6. the UV according to any one of claim 3 to 5 prints full automatic bag making, filling and sealing machine, it is characterized in that, described letterset printing assembly is also provided with film material backing roll, comprise and be positioned at middle printing backing roll (60), and be positioned at the guided bearing roller (61) of described printing backing roll (60) both sides, described guided bearing roller (61) position in the height direction lower than described printing backing roll (60), described film material from turn between ink roller (58) and printing backing roll (60) by time print.
7. UV according to claim 1 prints full automatic bag making, filling and sealing machine, and it is characterized in that, described UV curing assembly comprises:
Solidification case (513), be enclosed construction, one end is provided with film material entrance, and the other end is provided with the outlet of film material, and inner is UV solidification chamber;
UV lamp, is located at described UV and solidifies chamber and be positioned at above film material;
Blower fan (512), be located at described solidification case (513) top, its air intake and described UV solidify chamber and are communicated with, and outlet air end is outwards communicated with.
8. UV according to claim 7 prints full automatic bag making, filling and sealing machine, it is characterized in that, described solidification case (513) is provided with baffle plate and barrier driving mechanism, described barrier driving mechanism drives described baffle plate to have two kinds of duties, in the first duty, described baffle plate blocks described UV lamp, and in the second duty, described baffle plate exits the position of blocking described UV lamp.
9. UV according to claim 1 prints full automatic bag making, filling and sealing machine, and it is characterized in that, described UV printing machine is positioned between the upper membrane module (3) of described film supplying unit and tensile members (6).
10. UV according to claim 1 prints full automatic bag making, filling and sealing machine, and it is characterized in that, the quantity of described UV printing machine is multiple, to carry out chromaticity printing.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520310939.8U CN204622806U (en) | 2015-05-14 | 2015-05-14 | UV prints full automatic bag making, filling and sealing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520310939.8U CN204622806U (en) | 2015-05-14 | 2015-05-14 | UV prints full automatic bag making, filling and sealing machine |
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| CN204622806U true CN204622806U (en) | 2015-09-09 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104842641A (en) * | 2015-05-14 | 2015-08-19 | 山东新华医疗器械股份有限公司 | UV printing full-automatic bag-making filling and sealing machine |
| CN104985929A (en) * | 2015-07-27 | 2015-10-21 | 山东新华医疗器械股份有限公司 | UV printer |
| CN110181938A (en) * | 2019-06-05 | 2019-08-30 | 宁波兄弟印刷有限公司 | A kind of multi-functional UV print system |
-
2015
- 2015-05-14 CN CN201520310939.8U patent/CN204622806U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104842641A (en) * | 2015-05-14 | 2015-08-19 | 山东新华医疗器械股份有限公司 | UV printing full-automatic bag-making filling and sealing machine |
| CN104985929A (en) * | 2015-07-27 | 2015-10-21 | 山东新华医疗器械股份有限公司 | UV printer |
| CN110181938A (en) * | 2019-06-05 | 2019-08-30 | 宁波兄弟印刷有限公司 | A kind of multi-functional UV print system |
| CN110181938B (en) * | 2019-06-05 | 2021-04-30 | 宁波兄弟印刷有限公司 | Multifunctional UV printing system |
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