CN204622478U - A kind of sprue bush - Google Patents

A kind of sprue bush Download PDF

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Publication number
CN204622478U
CN204622478U CN201520047229.0U CN201520047229U CN204622478U CN 204622478 U CN204622478 U CN 204622478U CN 201520047229 U CN201520047229 U CN 201520047229U CN 204622478 U CN204622478 U CN 204622478U
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sprue
tapered hole
tapered
sprue sleeve
sleeve body
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Chinese (zh)
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李耀辉
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Suzhou Vocational University
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Suzhou Vocational University
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  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

本实用新型公开了一种浇口套,包括:浇口套本体,浇口套本体中心轴处设有锥形孔和锥形主流道;所述浇口套本体为圆形台肩式结构;所述锥形孔设在所述浇口套大端的中心位置,所述锥形孔向浇口套大端端面扩张;所述锥形主流道与所述锥形孔连通,且锥形主流道向浇口套本体小端扩张;所述锥形孔与锥形主流道接合处设有球形凹槽。通过上述方式,本实用新型能够加快塑料的充填速度和流动速率,缩短成型周期;成本低,适用于成型复杂、大型制品的注塑场合,具有很好的应用前景和实际意义。

The utility model discloses a sprue sleeve, which comprises: a sprue sleeve body, a tapered hole and a conical main flow channel are arranged at the central axis of the sprue sleeve body; the sprue sleeve body is a circular shoulder structure; The tapered hole is set at the center of the large end of the sprue sleeve, and the tapered hole expands toward the large end surface of the sprue sleeve; the tapered sprue communicates with the tapered hole, and the conical sprue It expands toward the small end of the sprue bushing body; a spherical groove is provided at the junction of the tapered hole and the tapered sprue. Through the above method, the utility model can accelerate the filling speed and flow rate of the plastic, shorten the molding cycle; the cost is low, and it is suitable for injection molding of complex and large-scale products, and has good application prospects and practical significance.

Description

一种浇口套A sprue sleeve

技术领域 technical field

本实用新型涉及机械成型领域,特别是涉及一种浇口套。 The utility model relates to the field of mechanical forming, in particular to a sprue sleeve.

背景技术 Background technique

    注塑模具是塑料注塑生产中的重要工艺装备,其一般由六大系统组成,分别形成模具的定模和动模部分。而浇注系统是注塑模具六大系统中的一个重要组成部分,它是指模具中由注射机喷嘴到型腔之间的进料通道,一般由主流道、分流道、浇口和冷料井组成。传统的浇口套结构,不论是将浇口套和定位圈设计为一体的整体式形式,还是将浇口套和定位圈设计成两个零件的分体式形式,浇口套中连接注射机喷嘴的球面结构一般设置在浇口套的大端台肩处,即浇口套与与注射机连接一端的上表面。传统的浇口套结构中,流道长度较长,从而造成了主流道中凝料体积较大,浪费塑料原料消耗,而且由于主流道过长,使成型周期较长,影响注射生产效率。因此,在不影响注射成型过程和塑件质量的前提下,如何合理设计浇口套结构,尽量减少浇注系统凝料体积,降低塑料原材料消耗,对于降低产品生产成本,提高经济效益具有很大的意义。 Injection mold is an important process equipment in plastic injection molding production. It is generally composed of six major systems, which form the fixed mold and moving mold parts of the mold respectively. The gating system is an important part of the six systems of the injection mold. It refers to the feed channel between the nozzle of the injection machine and the cavity in the mold. It is generally composed of a main channel, a runner, a gate and a cold material well. . The traditional sprue bushing structure, no matter it is an integral form where the sprue bushing and positioning ring are designed as one, or a split type where the sprue bushing and positioning ring are designed as two parts, the sprue bushing is connected to the nozzle of the injection machine The spherical structure of the sprue sleeve is generally set at the large end shoulder of the sprue sleeve, that is, the upper surface of the sprue sleeve and the end connected to the injection machine. In the traditional sprue sleeve structure, the length of the runner is long, resulting in a large volume of aggregate in the sprue, which wastes the consumption of plastic raw materials, and because the sprue is too long, the molding cycle is longer, which affects the injection production efficiency. Therefore, on the premise of not affecting the injection molding process and the quality of plastic parts, how to reasonably design the structure of the sprue sleeve, minimize the volume of the pouring system condensate, and reduce the consumption of plastic raw materials has great significance for reducing product production costs and improving economic benefits. significance.

实用新型内容 Utility model content

本实用新型主要解决的技术问题是提供一种浇口套,能够加快塑料的充填速度和流动速率,缩短成型周期;成本低,适用于成型复杂、大型制品的注塑场合,具有很好的应用前景和实际意义。 The technical problem mainly solved by the utility model is to provide a sprue sleeve, which can speed up the filling speed and flow rate of the plastic, and shorten the molding cycle; the cost is low, and it is suitable for injection molding of complex and large-scale products, and has a good application prospect and practical significance.

    为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种浇口套,包括:浇口套本体,浇口套本体中心轴处设有锥形孔和锥形主流道;所述浇口套本体为圆形台肩式结构;所述锥形孔设在所述浇口套大端的中心位置,所述锥形孔向浇口套大端端面扩张;所述锥形主流道与所述锥形孔连通,且锥形主流道向浇口套本体小端扩张;所述锥形孔与锥形主流道接合处设有球形凹槽。 In order to solve the above technical problems, a technical solution adopted by the utility model is to provide a sprue bushing, including: a sprue bushing body, a tapered hole and a tapered sprue are arranged at the central axis of the sprue bushing body; The body of the sprue sleeve is a circular shoulder structure; the tapered hole is located at the center of the large end of the sprue sleeve, and the tapered hole expands toward the large end of the sprue sleeve; the tapered sprue and The tapered hole is connected, and the tapered sprue expands toward the small end of the sprue sleeve body; a spherical groove is provided at the junction of the tapered hole and the tapered sprue.

    优选的是,所述锥形孔的深度为浇口套本体台肩高度的一半,锥形孔锥度为14°~16°;所述球形凹槽的球面半径比注射机射嘴的半径大0.5mm~1.5mm;所述锥形主流道的锥度为1°~3°,锥形主流道的表面粗糙度为0.3μm~0.5μm。 Preferably, the depth of the tapered hole is half of the shoulder height of the sprue sleeve body, and the taper of the tapered hole is 14°~16°; the spherical radius of the spherical groove is 0.5 larger than the radius of the injection nozzle. mm~1.5mm; the taper of the conical sprue is 1°~3°, and the surface roughness of the conical sprue is 0.3μm~0.5μm.

优选的是,所述浇口套本体大端上分布有螺钉孔;所述浇口套本体通过螺钉孔固定在定模座板上,浇口套本体小端安装在母模板和母模仁中。 Preferably, screw holes are distributed on the large end of the sprue sleeve body; the sprue sleeve body is fixed on the fixed mold seat plate through the screw holes, and the small end of the sprue sleeve body is installed in the female template and the female mold core .

本实用新型的有益效果是:本实用新型能够加快塑料的充填速度和流动速率,缩短成型周期;成本低,适用于成型复杂、大型制品的注塑场合,具有很好的应用前景和实际意义。 The beneficial effects of the utility model are: the utility model can accelerate the filling speed and flow rate of the plastic, shorten the molding cycle; the cost is low, and it is suitable for the injection molding of complex and large-scale products, and has good application prospects and practical significance.

附图说明 Description of drawings

    图1是本实用新型一种浇口套一较佳实施例的剖视结构示意图; Figure 1 is a schematic cross-sectional structure diagram of a preferred embodiment of a sprue sleeve of the present invention;

图2是本实用新型一种浇口套的俯视结构示意图; Fig. 2 is a schematic diagram of a top view structure of a sprue sleeve of the utility model;

    附图中各部件的标记如下:1、锥形孔;2、球面结构;3、螺钉孔;4、锥形主流道;5、浇口套本体。 The marks of the components in the attached drawings are as follows: 1. Tapered hole; 2. Spherical structure; 3. Screw hole; 4. Tapered sprue; 5. Sprue sleeve body.

具体实施方式 Detailed ways

下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。 The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and characteristics of the utility model can be more easily understood by those skilled in the art, so that the protection scope of the utility model can be defined more clearly .

请参阅图1和图2,本实用新型实施例包括: Please refer to Fig. 1 and Fig. 2, the utility model embodiment comprises:

一种浇口套,包括:锥形孔1、球面结构2、螺钉孔3、锥形主流道4和浇口套本体5;所述浇口套本体5的外表面为圆形台肩式结构;所述浇口套本体5的大端上分布有所述螺钉孔3,浇口套本体5大端的中心位置开有所述锥形孔1,锥形孔1向浇口套本体5大端扩张;所述锥形孔1的下方设有与注射机连接的所述球面结构2;所述球面结构2的下方设有所述锥形主流道4,锥形主流道4向浇口套本体5小端扩张。所述锥形孔1的深度为台肩高度的一半,锥度为15°,可与注射机更好的配合,配合方便、快速;所述球面结构2的球面半径比注射机射嘴的半径大1mm,可使注射机射嘴更好的对准所述锥形主流道4,保证塑料的快速填充;所述锥形主流道4的锥度为2°,能够有效地避免塑料流通时因冷却凝固在主流道管壁上造成堵塞;锥形主流道4的表面粗糙度为0.4μm,可使熔融材料更好的流过,注塑效果好。所述浇口套本体5通过所述螺钉孔3固定在定模座板上,浇口套本体5的小端安装在母模板和母模仁中,这使浇口套本体5中锥形主流道4长度缩短,从而大大减少浇注系统凝料体积;同时在一定程度上缩短浇口套本体5长度,可加快塑料的充填速度和流动速率,缩短成型周期。 A sprue sleeve, comprising: a tapered hole 1, a spherical structure 2, a screw hole 3, a conical sprue 4 and a sprue sleeve body 5; the outer surface of the sprue sleeve body 5 is a circular shoulder structure The large end of the sprue sleeve body 5 is distributed with the screw holes 3, and the center position of the sprue sleeve body 5 large ends has the tapered hole 1, and the tapered hole 1 is directed to the sprue sleeve body 5 large ends. Expansion; the spherical structure 2 connected to the injection machine is provided below the tapered hole 1; the conical sprue 4 is provided below the spherical structure 2, and the conical sprue 4 is directed to the sprue sleeve body 5 little endian expansion. The depth of the tapered hole 1 is half of the height of the shoulder, and the taper is 15°, which can better cooperate with the injection machine, and the cooperation is convenient and fast; the spherical radius of the spherical structure 2 is larger than the radius of the nozzle of the injection machine 1mm, the injection nozzle can be better aligned with the conical main channel 4 to ensure the rapid filling of plastic; the taper of the conical main channel 4 is 2°, which can effectively avoid the cooling and solidification of the plastic during circulation Blockage is caused on the pipe wall of the main channel; the surface roughness of the conical main channel 4 is 0.4 μm, which can make the molten material flow through better, and the injection molding effect is good. The sprue sleeve body 5 is fixed on the fixed mold seat plate through the screw hole 3, and the small end of the sprue sleeve body 5 is installed in the female template and the female mold core, which makes the conical main flow in the sprue sleeve body 5 The length of the channel 4 is shortened, thereby greatly reducing the aggregate volume of the gating system; at the same time, the length of the sprue sleeve body 5 is shortened to a certain extent, which can accelerate the filling speed and flow rate of the plastic, and shorten the molding cycle.

在另一个实施例中,一种浇口套,包括:锥形孔1、球面结构2、螺钉孔3、锥形主流道4和浇口套本体5;所述浇口套本体5的外表面为圆形台肩式结构;所述浇口套本体5的大端上分布有所述螺钉孔3,浇口套本体5大端的中心位置开有所述锥形孔1,锥形孔1向浇口套本体5大端扩张;所述锥形孔1的下方设有与注射机连接的所述球面结构2;所述球面结构2的下方设有所述锥形主流道4,锥形主流道4向浇口套本体5小端扩张。所述锥形孔1的深度为台肩高度的一半,锥度为16°,可与注射机更好的配合,配合方便、快速;所述球面结构2的球面半径比注射机射嘴的半径大1.5mm,可使注射机射嘴更好的对准所述锥形主流道4,保证塑料的快速填充;所述锥形主流道4的锥度为3°,能够有效地避免塑料流通时因冷却凝固在主流道管壁上造成堵塞;锥形主流道4的表面粗糙度为0.3μm,可使熔融材料更好的流过,注塑效果好。所述浇口套本体5通过所述螺钉孔3固定在定模座板上,浇口套本体5的小端安装在母模板和母模仁中,这使浇口套本体5中锥形主流道4长度缩短,从而大大减少浇注系统凝料体积;同时在一定程度上缩短浇口套本体5长度,可加快塑料的充填速度和流动速率,缩短成型周期。 In another embodiment, a sprue bushing includes: a tapered hole 1, a spherical structure 2, a screw hole 3, a tapered sprue 4 and a sprue bushing body 5; the outer surface of the sprue bushing body 5 It is a circular shoulder structure; the large end of the sprue sleeve body 5 is distributed with the screw holes 3, and the center position of the large end of the sprue sleeve body 5 is provided with the tapered hole 1, and the tapered hole 1 is directed to The large end of the sprue sleeve body 5 is expanded; the spherical structure 2 connected with the injection machine is provided below the tapered hole 1; the conical main channel 4 is provided below the spherical structure 2, and the conical main channel The channel 4 expands towards the small end of the sprue bushing body 5 . The depth of the tapered hole 1 is half of the height of the shoulder, and the taper is 16°, which can better cooperate with the injection machine, and the cooperation is convenient and fast; the spherical radius of the spherical structure 2 is larger than the radius of the nozzle of the injection machine 1.5mm, which can better align the nozzle of the injection machine with the conical main channel 4 to ensure the rapid filling of plastic; the taper of the conical main channel 4 is 3°, which can effectively avoid the plastic flow due to cooling The solidification will cause blockage on the pipe wall of the main channel; the surface roughness of the conical main channel 4 is 0.3 μm, which can make the molten material flow through better, and the injection molding effect is good. The sprue sleeve body 5 is fixed on the fixed mold seat plate through the screw hole 3, and the small end of the sprue sleeve body 5 is installed in the female template and the female mold core, which makes the conical main flow in the sprue sleeve body 5 The length of the channel 4 is shortened, thereby greatly reducing the aggregate volume of the gating system; at the same time, the length of the sprue sleeve body 5 is shortened to a certain extent, which can accelerate the filling speed and flow rate of the plastic, and shorten the molding cycle.

本实用新型能够加快塑料的充填速度和流动速率,缩短成型周期;成本低,适用于成型复杂、大型制品的注塑场合,具有很好的应用前景和实际意义。 The utility model can speed up the filling speed and flow rate of plastics, shorten the molding cycle; the utility model has low cost, is suitable for injection molding occasions of complex molding and large-scale products, and has good application prospects and practical significance.

以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。 The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. Any equivalent structure or equivalent process conversion made by using the utility model specification and accompanying drawings, or directly or indirectly used in other Related technical fields are all included in the patent protection scope of the present utility model in the same way.

Claims (3)

1.一种浇口套,其特征在于,包括:浇口套本体,浇口套本体中心轴处设有锥形孔和锥形主流道;所述浇口套本体为圆形台肩式结构;所述锥形孔设在所述浇口套大端的中心位置,所述锥形孔向浇口套大端端面扩张;所述锥形主流道与所述锥形孔连通,且锥形主流道向浇口套本体小端扩张;所述锥形孔与锥形主流道接合处设有球形凹槽。 1. A sprue bushing, characterized in that it comprises: a sprue bushing body, a tapered hole and a tapered sprue are arranged at the central axis of the sprue bushing body; the sprue bushing body is a circular shoulder structure The tapered hole is set at the center of the large end of the sprue sleeve, and the tapered hole expands toward the large end surface of the sprue sleeve; the tapered main channel is connected with the tapered hole, and the tapered main flow The channel expands toward the small end of the sprue sleeve body; a spherical groove is provided at the junction of the tapered hole and the tapered main channel. 2.根据权利要求1所述的一种浇口套,其特征在于:所述锥形孔的深度为浇口套本体台肩高度的一半,锥形孔锥度为14°~16°;所述球形凹槽的球面半径比注射机射嘴的半径大0.5mm~1.5mm;所述锥形主流道的锥度为1°~3°,锥形主流道的表面粗糙度为0.3μm~0.5μm。 2. A sprue sleeve according to claim 1, characterized in that: the depth of the tapered hole is half of the shoulder height of the sprue sleeve body, and the taper of the tapered hole is 14°~16°; The spherical radius of the spherical groove is 0.5mm-1.5mm larger than the radius of the nozzle of the injection machine; the taper of the conical main channel is 1°-3°, and the surface roughness of the conical main channel is 0.3μm-0.5μm. 3.根据权利要求1所述的一种浇口套,其特征在于:所述浇口套本体大端上分布有螺钉孔;所述浇口套本体通过螺钉孔固定在定模座板上,浇口套本体小端安装在母模板和母模仁中。 3. A sprue sleeve according to claim 1, characterized in that: screw holes are distributed on the large end of the sprue sleeve body; the sprue sleeve body is fixed on the fixed mold seat plate through the screw holes, The small end of the sprue sleeve body is installed in the mother template and the female mold core.
CN201520047229.0U 2015-01-23 2015-01-23 A kind of sprue bush Expired - Fee Related CN204622478U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104626472A (en) * 2015-01-23 2015-05-20 苏州市职业大学 Sprue bush
CN105881829A (en) * 2016-06-17 2016-08-24 苏州市相城区陆慕鑫诚精密模具厂 Single-runner round sprue
CN105922516A (en) * 2016-06-17 2016-09-07 苏州市相城区陆慕鑫诚精密模具厂 Double-runner circular sprue
CN106903908A (en) * 2017-02-04 2017-06-30 江苏恒神股份有限公司 A kind of RTM mold injecting glue set

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104626472A (en) * 2015-01-23 2015-05-20 苏州市职业大学 Sprue bush
CN105881829A (en) * 2016-06-17 2016-08-24 苏州市相城区陆慕鑫诚精密模具厂 Single-runner round sprue
CN105922516A (en) * 2016-06-17 2016-09-07 苏州市相城区陆慕鑫诚精密模具厂 Double-runner circular sprue
CN106903908A (en) * 2017-02-04 2017-06-30 江苏恒神股份有限公司 A kind of RTM mold injecting glue set

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