CN204622015U - A kind of adjustable wind sorting machine screen cylinder dismounting Special supporting device - Google Patents

A kind of adjustable wind sorting machine screen cylinder dismounting Special supporting device Download PDF

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Publication number
CN204622015U
CN204622015U CN201520352102.XU CN201520352102U CN204622015U CN 204622015 U CN204622015 U CN 204622015U CN 201520352102 U CN201520352102 U CN 201520352102U CN 204622015 U CN204622015 U CN 204622015U
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China
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cambered surface
sorting machine
utility
screen cylinder
limit
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CN201520352102.XU
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Chinese (zh)
Inventor
周忠垠
张玉礼
钟明生
马彬
张天垚
潘玺
曾泉
朱云刚
高阳春
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Hongta Tobacco Group Co Ltd
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Hongta Tobacco Group Co Ltd
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Abstract

本实用新型涉及一种可调的风分机筛鼓拆装专用支撑装置,属于烟草机械维修技术领域。本实用新型通过调整螺杆与调整螺母的配合,并对调整螺杆的转动进行了限制,使在转动调整螺母的时候,实现调整螺杆的升降从而顶起筛鼓利于轴承、密封的拆修,装置的底座侧面设有角度与落料器侧壁相吻合形成支撑点,弧面支撑座的弧度与所支撑筛鼓的弧度相同防止损伤筛鼓和筛鼓滚动。本实用新型非常适合风分机筛鼓轴承、密封的拆修,可以有效的解决风分机筛鼓轴承、密封拆修困难、劳动强度大、维修效率低的问题;本实用新型结构简单合理,制造成本低,具有广泛的推广前景。

The utility model relates to an adjustable supporting device specially used for disassembling and assembling a sieve drum of an air separator, which belongs to the technical field of tobacco machinery maintenance. The utility model restricts the rotation of the adjusting screw through the cooperation of the adjusting screw and the adjusting nut, so that when the adjusting nut is rotated, the adjusting screw can be lifted up to lift the sieve drum, which is beneficial to the dismantling and repairing of the bearing and the seal, and the device is easy to install. The side of the base is provided with an angle matching the side wall of the feeder to form a support point, and the arc of the arc support seat is the same as that of the supported sieve drum to prevent damage to the sieve drum and the sieve drum to roll. The utility model is very suitable for dismantling and repairing the screen drum bearings and seals of the air separator, and can effectively solve the problems of difficulty in dismantling and repairing the screen drum bearings and seals of the air separator, high labor intensity and low maintenance efficiency; the utility model has a simple and reasonable structure and low manufacturing cost Low, with broad prospects for promotion.

Description

一种可调的风分机筛鼓拆装专用支撑装置An adjustable special support device for the disassembly and assembly of the screen drum of the air separator

技术领域 technical field

本实用新型属于烟草机械维修技术领域,具体的说是涉及一种可调的风分机筛鼓拆装专用支撑装置。 The utility model belongs to the technical field of tobacco machinery maintenance, and in particular relates to an adjustable special supporting device for disassembling and assembling a sieve drum of an air separator.

背景技术 Background technique

在打叶复烤的生产设备中,打叶线风分机的筛鼓(鼓形筛网)轴承处于一个粉尘大、高风速、温度高的内置密闭环境中,吸鼓轴承油封容易造成老化变形失去功效需要更换;而且筛鼓密封磨损后间隙增大会导致烟叶被吸风带走进入除尘系统,增加生产成本;筛鼓的密封是内置安装的,必须先拆下筛鼓轴承和支撑架后才能拆下筛鼓密封进行更换;由于没有专用工具,每次更换筛鼓轴承或筛鼓密封都要需要至少三个维修人员和200分钟以上的维修时间。 In the production equipment for threshing and re-roasting, the sieve drum (drum-shaped screen) bearing of the threshing line air separator is in a built-in closed environment with large dust, high wind speed and high temperature. The oil seal of the suction drum bearing is easy to cause aging deformation and loss The efficiency needs to be replaced; and the increased gap after the seal of the sieve drum is worn will cause the tobacco leaves to be taken away by the suction and enter the dust removal system, which will increase the production cost; the seal of the sieve drum is built-in and installed, and the bearing and support frame of the sieve drum must be removed first. The lower screen drum seal is replaced; since there is no special tool, each replacement of the screen drum bearing or screen drum seal requires at least three maintenance personnel and more than 200 minutes of maintenance time.

发明内容 Contents of the invention

本实用新型要解决的技术问题是针对现有维修风分机劳动强度大、效率低的问题,提供一种高效、操作简便的可调的风分机筛鼓轴承或筛鼓密封拆装专用支撑装置。 The technical problem to be solved by the utility model is to provide an efficient and easy-to-operate adjustable sieve drum bearing or special support device for sieve drum seal disassembly and assembly in view of the problems of high labor intensity and low efficiency in the maintenance of the existing air separator.

本实用新型一种可调的风分机筛鼓拆装专用支撑装置通过如下技术方案完成:所述的装置由弧面支撑座(1)、弧面支撑座固定座(2)、调整螺杆(3)、调整螺母(4)、支撑管(5)、限位螺杆(6)、底座(7)、调整螺母手柄(8)组成,其中,弧面支撑座(1)上设有支撑弧面(101),支撑管(5)的内部设有限位凸台(501),支撑管(5)的侧面设有限位槽(502),限位螺杆(6)配有限位螺母(601);支撑管(5)通过焊接固定在底座(7)上,调整螺母(4)通过螺纹与调整螺杆(3)安装在一起,调整螺杆(3)放置在支撑管(5)的内孔中,限位螺杆(6)安装在调整螺杆(3)底部的孔中,限位螺杆(6)通过螺纹与限位螺母(601)安装在一起,限位螺杆(6)放置在限位槽(502)中,调整螺母手柄(8)通过螺纹安装在调整螺母(4)上,弧面支撑固定座(2)的底部与调整螺杆(3)的顶部焊接在一起,弧面支撑座(1)与弧面支撑座固定座(2)焊接固定在一起。 The utility model is an adjustable special support device for the disassembly and assembly of the screen drum of the wind separator through the following technical scheme: the device is composed of an arc surface support seat (1), an arc surface support seat fixing seat (2), an adjustment screw rod (3 ), adjusting nut (4), support tube (5), limit screw (6), base (7), and adjusting nut handle (8), wherein the arc support seat (1) is provided with a support arc ( 101), the inside of the support tube (5) is provided with a limit boss (501), the side of the support tube (5) is provided with a limit groove (502), and the limit screw (6) is equipped with a limit nut (601); the support tube (5) is fixed on the base (7) by welding, the adjustment nut (4) is installed together with the adjustment screw (3) through threads, the adjustment screw (3) is placed in the inner hole of the support tube (5), and the limit screw (6) Installed in the hole at the bottom of the adjustment screw (3), the limit screw (6) is installed together with the limit nut (601) through threads, and the limit screw (6) is placed in the limit groove (502), The adjustment nut handle (8) is installed on the adjustment nut (4) through threads, the bottom of the arc surface support fixing seat (2) is welded together with the top of the adjustment screw rod (3), the arc surface support seat (1) and the arc surface support The seat holder (2) is fixed together by welding.

所述的底座(7)的侧面是倾斜的,能与风分机落料器(10)配合在一起。 The side of the base (7) is inclined and can cooperate with the blower (10) of the air separator.

所述的弧面支撑座(1)上设有支撑弧面(101),支撑弧面(101)的弧度与筛鼓(9)的弧度相同,是支撑更加更加稳定。 The arc support seat (1) is provided with a support arc (101), and the arc of the support (101) is the same as that of the sieve drum (9), so that the support is more stable.

所述的限位螺杆(6)安装在调整螺杆(3)底部的孔中,限位螺杆(6)通过螺纹与限位螺母(601)安装在一起,限位螺杆(6)放置在限位槽(502)中,调整螺杆(3)只能在支撑杆(5)的内孔中做上下移动。 The limit screw (6) is installed in the hole at the bottom of the adjustment screw (3), the limit screw (6) is installed together with the limit nut (601) through threads, and the limit screw (6) is placed in the limit In the groove (502), the adjusting screw rod (3) can only move up and down in the inner hole of the support rod (5).

本实用新型可调的风分机筛鼓拆装专用支撑装置与现有技术相比有如下有益效果:1、本实用新型非常适合风分机的拆修,可以有效的解决风分机拆修困难、劳动强度大、维修效率低的问题;2、本实用新型结构简单合理,制造成本低,具有广泛的推广前景。 Compared with the prior art, the adjustable special support device for the screen drum of the air separator of the utility model has the following beneficial effects: 1. The utility model is very suitable for the dismantling and repairing of the air separator, and can effectively solve the difficulty of dismantling and repairing the air separator, labor The problem of high strength and low maintenance efficiency; 2. The utility model has simple and reasonable structure, low manufacturing cost, and has wide promotion prospects.

附图说明 Description of drawings

图1是本实用新型一种可调的风分机筛鼓拆装专用支撑装置机构的立体示意图。 Fig. 1 is a three-dimensional schematic diagram of an adjustable special supporting device mechanism for disassembling and assembling the sieve drum of the air separator of the utility model.

图2是本实用新型一种可调的风分机筛鼓拆装专用支撑装置机构的剖面示意图。 Fig. 2 is a schematic cross-sectional view of an adjustable special supporting device mechanism for disassembling and assembling the sieve drum of the air separator of the utility model.

图3是本实用新型一种可调的风分机筛鼓拆装专用支撑装置工作的立体示意图。 Fig. 3 is a three-dimensional schematic view of the work of an adjustable special supporting device for disassembling and assembling the sieve drum of the air separator of the utility model.

图4是本实用新型一种可调的风分机筛鼓拆装专用支撑装置机构的工作位置示意图。 Fig. 4 is a schematic diagram of the working position of an adjustable special supporting device mechanism for disassembling and assembling the sieve drum of the air separator of the present invention.

图中,1-弧面支撑座、2-弧面支撑座固定座、3-调整螺杆、4-调整螺母、5-支撑管、6-限位螺杆、7-底座、8-调整螺母手柄、9-筛鼓、10-风分机落料器、101-支撑弧面、501-限位凸台、502-限位槽、601-限位螺母。 In the figure, 1-arc surface support seat, 2-arc surface support seat fixing seat, 3-adjustment screw, 4-adjustment nut, 5-support tube, 6-limit screw, 7-base, 8-adjustment nut handle, 9-sieve drum, 10-feeder of air separator, 101-support arc surface, 501-limiting boss, 502-limiting groove, 601-limiting nut.

具体实施方式 Detailed ways

下面结合附图和工作过程对本实用新型一种可调的风分机筛鼓拆装专用支撑装置技术方案做进一步的描述。 The following will further describe the technical solution of an adjustable special support device for the disassembly and assembly of the screen drum of the wind separator in conjunction with the accompanying drawings and the working process.

实施例:如图1到图4所示,所述的装置由弧面支撑座(1)、弧面支撑座固定座(2)、调整螺杆(3)、调整螺母(4)、支撑管(5)、限位螺杆(6)、底座(7)、调整螺母手柄(8)组成,其中,弧面支撑座(1)上设有支撑弧面(101),支撑管(5)的内部设有限位凸台(501),支撑管(5)的侧面设有限位槽(502),限位螺杆(6)配有限位螺母(601);支撑管(5)通过焊接固定在底座(7)上,调整螺母(4)通过螺纹与调整螺杆(3)安装在一起,调整螺杆(3)放置在支撑管(5)的内孔中,限位螺杆(6)安装在调整螺杆(3)底部的孔中,限位螺杆(6)通过螺纹与限位螺母(601)安装在一起,限位螺杆(6)放置在限位槽(502)中,调整螺母手柄(8)通过螺纹安装在调整螺母(4)上,弧面支撑固定座(2)的底部与调整螺杆(3)的顶部焊接在一起,弧面支撑座(1)与弧面支撑座固定座(2)焊接固定在一起。 Embodiment: As shown in Figures 1 to 4, the device consists of an arcuate support seat (1), an arcuate support seat fixing seat (2), an adjustment screw (3), an adjustment nut (4), a support tube ( 5), limit screw (6), base (7), and adjustment nut handle (8), wherein, the arc support base (1) is provided with a support arc (101), and the interior of the support tube (5) is The limit boss (501), the side of the support tube (5) is provided with a limit groove (502), the limit screw (6) is equipped with a limit nut (601); the support tube (5) is fixed on the base (7) by welding Above, the adjusting nut (4) is installed together with the adjusting screw (3) through threads, the adjusting screw (3) is placed in the inner hole of the support tube (5), and the limit screw (6) is installed at the bottom of the adjusting screw (3) In the hole, the limit screw (6) is installed together with the limit nut (601) through threads, the limit screw (6) is placed in the limit groove (502), and the adjustment nut handle (8) is installed through threads on the adjustment On the nut (4), the bottom of the arc surface support fixing seat (2) is welded together with the top of the adjusting screw rod (3), and the arc surface support seat (1) and the arc surface support seat fixing seat (2) are welded and fixed together.

本实用新型的工作过程如下:将支撑装置的零件安装在一起,并通过旋转调整螺母4将调整螺杆3的位置降低,进而降低弧面支撑座1降低,将装置竖直放入风分机落料器10与筛鼓9之间的间隙,再通过旋转调整螺母4将调整螺杆3的位置升高,使支撑弧面101与筛鼓9完全接触,如图4所示,此时既能进行拆修作业了,作业完成后,通过旋转调整螺母4将调整螺杆3的位置降低,并将装置取出。 The working process of the utility model is as follows: the parts of the supporting device are installed together, and the position of the adjusting screw 3 is lowered by rotating the adjusting nut 4, and then the arc surface supporting seat 1 is lowered, and the device is vertically put into the blowing machine for blanking The gap between the device 10 and the screen drum 9, and then the position of the adjustment screw 3 is raised by rotating the adjustment nut 4, so that the support arc surface 101 is in full contact with the screen drum 9, as shown in Figure 4, at this time the disassembly can be carried out. After the repair work, after the work is completed, the position of the adjustment screw rod 3 will be lowered by rotating the adjustment nut 4, and the device will be taken out.

Claims (4)

1. an adjustable wind sorting machine screen cylinder dismounting Special supporting device, it is characterized in that this device is made up of cambered surface supporting seat (1), cambered surface supporting seat holder (2), adjustment screw rod (3), adjusting nut (4), stay pipe (5), Limit screw (6), base (7), adjusting nut handle (8), wherein, cambered surface supporting seat (1) is provided with and supports cambered surface (101), the inside of stay pipe (5) is provided with positive stop lug boss (501), the side of stay pipe (5) is provided with stopper slot (502), and Limit screw (6) is furnished with stop nut (601), stay pipe (5) is fixed by welding on base (7), adjusting nut (4) is installed together by screw thread and adjustment screw rod (3), adjustment screw rod (3) is placed in the endoporus of stay pipe (5), Limit screw (6) is arranged in the hole of adjustment screw rod (3) bottom, Limit screw (6) is installed together by screw thread and stop nut (601), Limit screw (6) is placed in stopper slot (502), adjusting nut handle (8) is arranged on adjusting nut (4) by screw thread, cambered surface supports the bottom of holder (2) together with the welded top of adjustment screw rod (3), together with cambered surface supporting seat (1) is welded and fixed with cambered surface supporting seat holder (2).
2. a kind of adjustable wind sorting machine screen cylinder dismounting Special supporting device according to claims 1, is characterized in that the side of base (7) tilts, can be combined together with wind sorting machine frame (10).
3. a kind of adjustable wind sorting machine screen cylinder dismounting Special supporting device according to claims 1, it is characterized in that cambered surface supporting seat (1) is provided with and support cambered surface (101), the radian supporting cambered surface (101) is identical with the radian of screen cylinder (9).
4. a kind of adjustable wind sorting machine screen cylinder dismounting Special supporting device according to claims 1, it is characterized in that Limit screw (6) is arranged in the hole of adjustment screw rod (3) bottom, Limit screw (6) is installed together by screw thread and stop nut (601), Limit screw (6) is placed in stopper slot (502), and adjustment screw rod (3) can only move up and down in the endoporus of support bar (5).
CN201520352102.XU 2015-05-28 2015-05-28 A kind of adjustable wind sorting machine screen cylinder dismounting Special supporting device Expired - Lifetime CN204622015U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108340309A (en) * 2017-01-25 2018-07-31 红塔烟草(集团)有限责任公司 Wind sorting machine turns net drum special dismounting device and its assembly and disassembly methods
CN111098259A (en) * 2020-01-07 2020-05-05 苏州嘉盛万城建筑工业有限公司 Steam divides cylinder to connect pole soon
CN112374341A (en) * 2020-10-22 2021-02-19 浙江景兴纸业股份有限公司 Hoisting device for screen cylinder
CN112536617A (en) * 2019-09-23 2021-03-23 富鼎电子科技(嘉善)有限公司 Support column and machine table with same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108340309A (en) * 2017-01-25 2018-07-31 红塔烟草(集团)有限责任公司 Wind sorting machine turns net drum special dismounting device and its assembly and disassembly methods
CN112536617A (en) * 2019-09-23 2021-03-23 富鼎电子科技(嘉善)有限公司 Support column and machine table with same
CN111098259A (en) * 2020-01-07 2020-05-05 苏州嘉盛万城建筑工业有限公司 Steam divides cylinder to connect pole soon
CN111098259B (en) * 2020-01-07 2021-08-10 苏州嘉盛万城建筑工业有限公司 Steam divides cylinder to connect pole soon
CN112374341A (en) * 2020-10-22 2021-02-19 浙江景兴纸业股份有限公司 Hoisting device for screen cylinder

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Granted publication date: 20150909