CN204620687U - A kind of tinned wird processing integrated device - Google Patents

Abstract

The utility model provides a kind of tinned wird to process integrated device, comprise actinobacillus device and take-up, it is characterized in that between actinobacillus device and take-up, be provided with wire-drawing frame, annealing device, cooling device, acid dip pickle and tinning stack, described wire-drawing frame comprises frame, frame is provided with wire drawing module, and described wire drawing module comprises the first wire drawing die, the second wire drawing die and the 3rd wire drawing die that be arranged in parallel successively; Described annealing device comprises annealing furnace, is provided with boiler tube in annealing furnace, and described cooling device comprises bosh, and the port of export of described boiler tube submerges in the water surface of bosh, and the angle of described boiler tube and the water surface is 33 degree; Described acid dip pickle comprises descaling bath; Described tinning stack comprises tin pot and air-cooler, and what tin pot comprised connection helps welding zone and plate wire district, and the upper seal of described plate wire district leading-out terminal is communicated with the cooling tube that installation one is vertically arranged.The features such as it is high that the utility model has working (machining) efficiency, the good product quality processed.

Description

A kind of tinned wird processing integrated device

Technical field

The utility model relates to Copper fabrication field, particularly relates to a kind of tinned wird processing unit (plant).

Background technology

Tinned wird processing generally comprises wire drawing, annealing, cooling, pickling and the process such as zinc-plated, and the above-mentioned steps in existing copper cash processing is mostly that substep carries out, and working (machining) efficiency is slow.

Utility model content

The purpose of this utility model is exactly provide a kind of tinned wird processing unit (plant) integrating wire drawing, annealing, cooling, pickling and the function such as zinc-plated for above-mentioned situation, improves operating efficiency.The purpose of this utility model realizes by following scheme: a kind of tinned wird processing integrated device, comprise actinobacillus device and take-up, described actinobacillus device comprises wire-unfolding rack and is arranged on the actinobacillus wheel on wire-unfolding rack, the take-up pulley that described take-up comprises take-up support and is arranged on the motor on take-up support and is arranged on machine shaft, it is characterized in that between actinobacillus device and take-up, be provided with wire-drawing frame, annealing device, cooling device, acid dip pickle and tinning stack

Described wire-drawing frame comprises frame, frame is provided with wire drawing module, described wire drawing module comprises the first wire drawing die be arranged in parallel successively, second wire drawing die and the 3rd wire drawing die, three wire drawing dies minimum go out linear diameter reduce successively according to cabling order, wire drawing fixed wheel is provided with between adjacent two wire drawing dies, the top of described wire drawing module is provided with a slip bridge, slip bridge is fixed with guide rail, at slide on rails, one wire drawing driving wheel is set, the first guide roller is had at the left end end winding support of slip bridge, in the lower right of the first guide roller, the second guide roller is provided with on the left of the level of the 3rd wire drawing die, after wire drawing driving wheel can be moved to suitable position by the wire-drawing frame of this structure, copper cash is coordinated with wire drawing driving wheel after the wire drawing fixed wheel outside the wire-drawing die of specifying is derived, copper cash after drawing-down is derived, the processing of different size material so just can be completed on a wire drawing machine, reduce production cost, described annealing device comprises annealing furnace, boiler tube is provided with in annealing furnace, described annealing furnace is inclined and mounted on feet, described cooling device comprises bosh, two guide rollers are provided with in bosh, the port of export of described boiler tube submerges in the water surface of bosh, the angle of described boiler tube and the water surface is 33 degree, high temperature can be produced under effect because of the electric furnace heating wire baking of boiler tube in annealing furnace, water in bosh can flow backwards in high temperature furnace pipe, when entering high temperature furnace pipe and being inner, anxious high temperature of meeting produces steam, whole piece boiler tube is made to form steam pipeline, copper cash runs in steam pipeline, the effect of annealing as scheduled can not only be reached, and can effectively prevent copper cash oxidized in annealing process, described acid dip pickle comprises descaling bath, pickle and two stator rings are provided with in descaling bath, under described stator ring is in pickle liquid level, wipe-drying device is provided with above descaling bath leading-out terminal, described wipe-drying device comprises the cylindrical tube of a both ends open, described cylindrical tube is welded on support bar, being provided with two pieces of cross sections inside cylindrical tube is semicircular sponge block, described two pieces of sponge blocks are close to mutually, described cylindrical tube side is provided with the notch being convenient to copper cash press-in, the corresponding two pieces of sponge blocks of described notch be close to face, when copper cash is pressed between two pieces of sponge blocks from notch, the acid solution of its surface attachment is absorbed by sponge block in the effect next part of two pieces of sponge blocks, another part is fallen in descaling bath, this wipe-drying device can not only save the consumption of acid solution, and the pollution that can reduce workshop condition, described tinning stack comprises tin pot and air-cooler, upper end open portion sealing installation one cover plate of described tin pot, what tin pot comprised connection helps welding zone and plate wire district, the degree of depth in plate wire district is greater than the degree of depth helping welding zone, the upper seal of described plate wire district leading-out terminal is communicated with the vertical cooling tube arranged of installation one, an air inlet entered for inert gas is installed in this cooling tube bottom, this cooling tube is communicated with air-cooler and is installed together, described air-cooler comprises housing, surface cooler and centrifugal fan, described housing is rectangular configuration, the front vertical of this case inside installs vertical clapboard, the passage passed through for copper cash is formed between this vertical clapboard and shell back face-plate, to should on the housing of passage, lower surface is respectively equipped with upper outlet and lower outlet, the outer middle side part of described vertical clapboard is fixedly mounted with centrifugal fan, on this centrifugal fan, the surface cooler be obliquely installed to same direction is installed respectively by gripper shoe in below, the cold air of being made by surface cooler by centrifugal fan is sent in described passage from top to bottom, realize the object of cooling copper cash fast, described surface cooler is the exchange piece used in air-conditioning, belong to routine techniques, thus present patent application is no longer described in detail, the described cross section of welding zone that helps is rectangular configuration, one sidewall and bottom equidistant installation six roots of sensation heating tube, distance between heating tube is 40mm, the cross section in described plate wire district is trapezium structure, be made up of an inclination base and two right-angle sides, described inclination base equidistant installation six roots of sensation heating tube, distance between heating tube is 58mm, described two right-angle side equidistant installation six roots of sensation heating tube, distance between heating tube is 60mm, by the equipment of above-mentioned heating tube, although every section all arranges six roots of sensation heating tube, but due to the spacing of heating tube and the degree of depth difference in the bottom of a pan, different by the volume of heating tin liquor, thus different temperature is produced, in this tinning stack, help the temperature of welding zone to be 270 to 280 degree (exceeding 20 to 30 degree than common zinc-plated temperature), thus the problem of freezing pot can be solved, the temperature in plate wire district is conventional zinc-plated temperature, temperature is at 250 to 260 degree, effectively ensure that zinc-plated quality, the temperature of plate wire district leading-out terminal is 270 to 290 degree (exceeding 20 to 40 degree than common zinc-plated temperature), during outlet, temperature is slightly high, ensure that tin coating thin and thick is even, this tinning stack installs air-cooler by the leading-out terminal sealing above plate wire district, the inert gas adopting closed to cool against the wind runs at housing Inner eycle, make copper cash quick heat radiating in moving against the wind, can the tin coating of rapid curing copper line surface, and effectively prevent it to be oxidized, improve the brightness of copper line surface tin coating, effectively ensure that the quality of product, between described wire-drawing frame and annealing device, between cooling device and acid dip pickle, wire-crossing wheel is equipped with between acid dip pickle and tinning stack and between plate wire device and take-up.The features such as it is high that the utility model has working (machining) efficiency, the good product quality processed.

Accompanying drawing explanation

Fig. 1, the utility model structural representation.

Fig. 2, cylindrical tube sectional view.

Detailed description of the invention

Contrast Fig. 1, Fig. 2 is known, a kind of tinned wird processing integrated device, comprise actinobacillus device 1 and take-up 2, the actinobacillus wheel 4 that described actinobacillus device comprises wire-unfolding rack 3 and is arranged on wire-unfolding rack, the take-up pulley 6 that described take-up comprises take-up support 5 and is arranged on the motor (not marking in figure) on take-up support and is arranged on machine shaft, it is characterized in that between actinobacillus device and take-up, be provided with wire-drawing frame 7, annealing device 8, cooling device 9, acid dip pickle 10 and tinning stack 11, described wire-drawing frame comprises frame 12, frame is provided with wire drawing module 13, described wire drawing module comprises the first wire drawing die 14 be arranged in parallel successively, second wire drawing die 15 and the 3rd wire drawing die 16, three wire drawing dies minimum go out linear diameter reduce successively according to cabling order, wire drawing fixed wheel 17 is provided with between adjacent two wire drawing dies, the top of described wire drawing module is provided with a slip bridge 18, slip bridge is fixed with guide rail, at slide on rails, one wire drawing driving wheel 19 is set, the first guide roller 20 is had at the left end end winding support of slip bridge, in the lower right of the first guide roller, the second guide roller 21 is provided with on the left of the level of the 3rd wire drawing die, described annealing device comprises annealing furnace 22, boiler tube 23 is provided with in annealing furnace, described annealing furnace is inclined and mounted on feet 24, described cooling device comprises bosh 25, two guide rollers 26 are provided with in bosh, the port of export of described boiler tube submerges in the water surface of bosh, and the angle of described boiler tube and the water surface is 33 degree, described acid dip pickle comprises descaling bath 27, pickle and two stator rings 28 are provided with in descaling bath, under described stator ring is in pickle liquid level, wipe-drying device is provided with above descaling bath leading-out terminal, described wipe-drying device comprises the cylindrical tube 44 of a both ends open, described cylindrical tube is welded on support bar 45, being provided with two pieces of cross sections inside cylindrical tube is semicircular sponge block 46, described two pieces of sponge blocks are close to mutually, described cylindrical tube side is provided with the notch 47 being convenient to copper cash press-in, the corresponding two pieces of sponge blocks of described notch be close to face, described tinning stack comprises tin pot and air-cooler 29, upper end open portion sealing installation one cover plate 30 of described tin pot, what tin pot comprised connection helps welding zone 31 and plate wire district 32, the degree of depth in plate wire district is greater than the degree of depth helping welding zone, the upper seal of described plate wire district leading-out terminal is communicated with the vertical cooling tube 33 arranged of installation one, an air inlet 34 entered for inert gas is installed in this cooling tube bottom, this cooling tube is communicated with air-cooler and is installed together, described air-cooler comprises housing 35, surface cooler 36 and centrifugal fan 37, described housing is rectangular configuration, the front vertical of this case inside installs vertical clapboard 38, the passage 39 passed through for copper cash is formed between this vertical clapboard and shell back face-plate, to should on the housing of passage, lower surface is respectively equipped with upper outlet 40 and lower outlet 41, the outer middle side part of described vertical clapboard is fixedly mounted with centrifugal fan, on this centrifugal fan, the surface cooler be obliquely installed to same direction is installed respectively by gripper shoe 42 in below, the described cross section of welding zone that helps is rectangular configuration, one sidewall and bottom equidistant installation six roots of sensation heating tube 43, distance between heating tube is 40mm, the cross section in described plate wire district is trapezium structure, be made up of an inclination base and two right-angle sides, described inclination base equidistant installation six roots of sensation heating tube, distance between heating tube is 58mm, described two right-angle side equidistant installation six roots of sensation heating tube, distance between heating tube is 60mm, between described wire-drawing frame and annealing device, between cooling device and acid dip pickle, wire-crossing wheel is equipped with between acid dip pickle and tinning stack and between plate wire device and take-up.

Claims (1)

1. a tinned wird processing integrated device, comprise actinobacillus device (1) and take-up (2), described actinobacillus device comprises wire-unfolding rack (3) and is arranged on the actinobacillus wheel (4) on wire-unfolding rack, described take-up comprises take-up support (5) and the motor be arranged on take-up support and the take-up pulley (6) be arranged on machine shaft, it is characterized in that between actinobacillus device and take-up, be provided with wire-drawing frame (7), annealing device (8), cooling device (9), acid dip pickle (10) and tinning stack (11), described wire-drawing frame comprises frame (12), frame is provided with wire drawing module (13), described wire drawing module comprises the first wire drawing die (14) be arranged in parallel successively, second wire drawing die (15) and the 3rd wire drawing die (16), three wire drawing dies minimum go out linear diameter reduce successively according to cabling order, wire drawing fixed wheel (17) is provided with between adjacent two wire drawing dies, the top of described wire drawing module is provided with a slip bridge (18), slip bridge is fixed with guide rail, at slide on rails, one wire drawing driving wheel (19) is set, the first guide roller (20) is had at the left end end winding support of slip bridge, in the lower right of the first guide roller, the second guide roller (21) is provided with on the left of the level of the 3rd wire drawing die, described annealing device comprises annealing furnace (22), boiler tube (23) is provided with in annealing furnace, described annealing furnace is inclined and mounted on feet (24), described cooling device comprises bosh (25), two guide rollers (26) are provided with in bosh, the port of export of described boiler tube submerges in the water surface of bosh, and the angle of described boiler tube and the water surface is 33 degree, described acid dip pickle comprises descaling bath (27), pickle and two stator rings (28) are provided with in descaling bath, under described stator ring is in pickle liquid level, wipe-drying device is provided with above descaling bath leading-out terminal, described wipe-drying device comprises the cylindrical tube (44) of a both ends open, described cylindrical tube is welded on support bar (45), being provided with two pieces of cross sections inside cylindrical tube is semicircular sponge block (46), described two pieces of sponge blocks are close to mutually, described cylindrical tube side is provided with the notch (47) being convenient to copper cash press-in, the corresponding two pieces of sponge blocks of described notch be close to face, described tinning stack comprises tin pot and air-cooler (29), upper end open portion sealing installation one cover plate (30) of described tin pot, what tin pot comprised connection helps welding zone (31) and plate wire district (32), the degree of depth in plate wire district is greater than the degree of depth helping welding zone, the upper seal of described plate wire district leading-out terminal is communicated with the vertical cooling tube (33) arranged of installation one, an air inlet (34) entered for inert gas is installed in this cooling tube bottom, this cooling tube is communicated with air-cooler and is installed together, described air-cooler comprises housing (35), surface cooler (36) and centrifugal fan (37), described housing is rectangular configuration, the front vertical of this case inside installs vertical clapboard (38), the passage (39) passed through for copper cash is formed between this vertical clapboard and shell back face-plate, to should on the housing of passage, lower surface is respectively equipped with upper outlet (40) and lower outlet (41), the outer middle side part of described vertical clapboard is fixedly mounted with centrifugal fan, on this centrifugal fan, the surface cooler be obliquely installed to same direction is installed respectively by gripper shoe (42) in below, the described cross section of welding zone that helps is rectangular configuration, one sidewall and bottom equidistant installation six roots of sensation heating tube (43), distance between heating tube is 40mm, the cross section in described plate wire district is trapezium structure, be made up of an inclination base and two right-angle sides, described inclination base equidistant installation six roots of sensation heating tube, distance between heating tube is 58mm, described two right-angle side equidistant installation six roots of sensation heating tube, distance between heating tube is 60mm, between described wire-drawing frame and annealing device, between cooling device and acid dip pickle, wire-crossing wheel is equipped with between acid dip pickle and tinning stack and between plate wire device and take-up.