CN204610847U - The bidirectional balanced ring assembly of telescoping valve - Google Patents
The bidirectional balanced ring assembly of telescoping valve Download PDFInfo
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- CN204610847U CN204610847U CN201520096607.4U CN201520096607U CN204610847U CN 204610847 U CN204610847 U CN 204610847U CN 201520096607 U CN201520096607 U CN 201520096607U CN 204610847 U CN204610847 U CN 204610847U
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- 238000001125 extrusion Methods 0.000 claims abstract description 36
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 14
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 14
- 229910001220 stainless steel Inorganic materials 0.000 claims description 11
- 239000010935 stainless steel Substances 0.000 claims description 11
- 239000004696 Poly ether ether ketone Substances 0.000 claims description 3
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 229920002530 polyetherether ketone Polymers 0.000 claims description 3
- 238000007789 sealing Methods 0.000 abstract description 29
- 238000000034 method Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
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- 239000002131 composite material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000003321 amplification Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
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Abstract
本实用新型涉及一种套筒阀双向平衡密封环组件,包括阀体和阀座,阀座上部安装套筒,套筒上部安装平衡环座;其特征是:在所述套筒与平衡环座的配合处设置沟槽,沟槽中从下至上安装第一防挤出环、第一平衡密封环、支撑环、第二平衡密封环和第二防挤出环,第一防挤出环和第二防挤出环的一侧为止动接触圆头,止动接触圆头的根部形成台肩;所述第一平衡密封环和第二平衡密封环的一侧设置开口槽,第一防挤出环的止动接触圆头设置在第一平衡密封环的开口槽内,第二防挤出环的止动接触圆头设置在第二平衡密封环的开口槽内。本实用新型满足阀门双向密封的要求,阀芯动作平稳可靠,显著减少阀芯振动和噪音。
The utility model relates to a bidirectional balance sealing ring assembly for a sleeve valve, comprising a valve body and a valve seat, a sleeve is installed on the upper part of the valve seat, and a balance ring seat is installed on the upper part of the sleeve; A groove is provided at the matching place, and the first anti-extrusion ring, the first balance seal ring, the support ring, the second balance seal ring and the second anti-extrusion ring are installed in the groove from bottom to top, and the first anti-extrusion ring and One side of the second anti-extrusion ring is a stop contact round head, and the root of the stop contact round head forms a shoulder; one side of the first balance seal ring and the second balance seal ring is provided with an open groove, and the first anti-extrusion The stop contact round head of the outgoing ring is arranged in the open groove of the first balance seal ring, and the stop contact round head of the second anti-extrusion ring is arranged in the open groove of the second balance seal ring. The utility model satisfies the requirement of two-way sealing of the valve, the movement of the valve core is stable and reliable, and the vibration and noise of the valve core are significantly reduced.
Description
技术领域 technical field
本实用新型涉及一种套筒阀双向平衡密封环组件,尤其是一种随阀门内工况介质的流向改变而能够承受正反向压力的套筒阀用密封组件,属于调节阀技术领域。 The utility model relates to a sleeve valve bidirectional balance sealing ring assembly, in particular to a sleeve valve sealing assembly capable of bearing forward and reverse pressures as the flow direction of the working medium in the valve changes, and belongs to the technical field of regulating valves.
背景技术 Background technique
在化工、石油、电力、冶金等工业场所,套筒调节阀应用广泛。其具有动作稳定可靠、调节容量大、所需执行机构推力小等特点。传统套筒调节阀的阀内件结构有两种形式,一种是阀座、阀芯、阀杆、套筒组成的双硬密封面结构,另一种是阀座、阀芯、阀杆、平衡密封环和平衡环座组成的软硬结合密封面结构。 In chemical industry, petroleum, electric power, metallurgy and other industrial places, sleeve control valves are widely used. It has the characteristics of stable and reliable action, large adjustment capacity, and small thrust of the required actuator. The trim structure of the traditional sleeve regulating valve has two forms, one is the double hard sealing surface structure composed of the valve seat, the valve core, the valve stem and the sleeve, and the other is the valve seat, the valve core, the valve stem, The soft and hard sealing surface structure composed of the balance seal ring and the balance ring seat.
随着工业生产过程技术的不断革新,生产工艺对化工装置的要求也在逐步提高,这就要求化工装置上的各种阀门必须满足现场工艺的不断变化。如现场工艺管道中,介质流经套筒调节阀的方向相对于阀门来说为流开。而在生产工艺变更的情况下,工艺管道中介质流经套筒调节阀的方向会出现相反,即出现对于阀门来说为流关。在以上情况发生的时候,对于上面所述的两种结构,前者可以满足工况要求,但是因为是双硬密封面结构,要求阀内件的加工精度极高,成本制造高昂,并且普遍情况下泄漏等级难以达到Ⅳ级或Ⅴ级,直接会影响生产装置中产品的质量;而对于后者,流向的改变,使得平衡密封环不能够承受反向介质压力,导致平衡密封环失效,从而介质通过套筒与阀芯之间的间隙直接泄漏到阀后,同时阀芯失去平衡密封环的导向作用后,阀芯在套筒内腔中上下运动时会出现振荡加剧甚至卡涩现象,严重时直接划伤套筒内腔,噪音扩大现象也会伴随出现,最终影响阀门的调节性能,不能够满足工艺变更后的使用要求。 With the continuous innovation of industrial production process technology, the requirements of production technology for chemical equipment are also gradually increasing, which requires that various valves on chemical equipment must meet the continuous changes of on-site technology. For example, in the on-site process pipeline, the direction of the medium flowing through the sleeve regulating valve is open relative to the valve. In the case of a change in the production process, the direction of the medium flowing through the sleeve regulating valve in the process pipeline will be reversed, that is, it will be closed for the valve. When the above situation occurs, for the above two structures, the former can meet the requirements of the working conditions, but because of the double hard sealing surface structure, the machining accuracy of the valve trim is required to be extremely high, and the cost of manufacturing is high. The leakage level is difficult to reach level IV or level V, which will directly affect the quality of the product in the production device; for the latter, the change of flow direction makes the balance seal ring unable to withstand the reverse medium pressure, resulting in the failure of the balance seal ring, so that the medium passes through The gap between the sleeve and the valve core directly leaks to the back of the valve, and when the valve core loses the guiding function of the balance sealing ring, the valve core will vibrate intensified or even get stuck when the valve core moves up and down in the inner cavity of the sleeve. Scratch the inner cavity of the sleeve, and the phenomenon of noise amplification will also appear, which will eventually affect the adjustment performance of the valve and cannot meet the use requirements after the process change.
发明内容 Contents of the invention
本实用新型的目的是克服现有技术中存在的不足,提供一种套筒阀双向平衡密封环组件,平衡密封环能够承受介质正反向压力,满足工艺管道对阀门双向密封的要求,阀芯在运动过程中动作平稳可靠,显著减少阀芯振动和噪音,提高阀门调节精度,保证产品质量。 The purpose of the utility model is to overcome the deficiencies in the prior art, and provide a sleeve valve bidirectional balance seal ring assembly, the balance seal ring can bear the forward and reverse pressure of the medium, and meet the requirements of the process pipeline for the two-way sealing of the valve. The movement is stable and reliable during the movement process, significantly reducing the vibration and noise of the valve core, improving the adjustment accuracy of the valve, and ensuring product quality.
按照本实用新型提供的技术方案,一种套筒阀双向平衡密封环组件,包括阀体,阀体上部安装上盖,在阀体的中隔板处安装阀座,在阀座上部安装套筒,套筒内安装阀芯,套筒上部安装平衡环座,平衡环座的上部和阀体的上部安装上盖;其特征是:在所述套筒与平衡环座的配合处设置沟槽,在该沟槽中从下至上依次安装第一防挤出环、第一平衡密封环、支撑环、第二平衡密封环和第二防挤出环;所述第一防挤出环和第二防挤出环的一侧为止动接触圆头,止动接触圆头的根部形成台肩;所述第一平衡密封环和第二平衡密封环的一侧设置开口槽,第一平衡密封环的开口槽朝下,第二平衡密封环的开口槽朝上;所述第一防挤出环的止动接触圆头设置在第一平衡密封环的开口槽内,第二防挤出环的止动接触圆头设置在第二平衡密封环的开口槽内。 According to the technical solution provided by the utility model, a sleeve valve bidirectional balance sealing ring assembly includes a valve body, an upper cover is installed on the upper part of the valve body, a valve seat is installed on the middle partition of the valve body, and a sleeve is installed on the upper part of the valve seat , the valve core is installed in the sleeve, the balance ring seat is installed on the upper part of the sleeve, and the top cover is installed on the upper part of the balance ring seat and the upper part of the valve body; it is characterized in that: a groove is provided at the matching place between the sleeve and the balance ring seat, Install the first anti-extrusion ring, the first balance seal ring, the support ring, the second balance seal ring and the second anti-extrusion ring from bottom to top in the groove; the first anti-extrusion ring and the second One side of the anti-extrusion ring is a stop contact round head, and the root of the stop contact round head forms a shoulder; one side of the first balance seal ring and the second balance seal ring is provided with an open groove, and the first balance seal ring The opening groove faces downward, and the opening groove of the second balance sealing ring faces upward; the stop contact round head of the first anti-extrusion ring is set in the opening groove of the first balance sealing ring, and the stop contact round head of the second anti-extrusion ring The dynamic contact round head is arranged in the open groove of the second balance sealing ring.
进一步的,所述第一平衡密封环和第二平衡密封环的开口槽的边缘为PTFE唇缘,在第一平衡密封环和第二平衡密封环的开口槽内设置不锈钢弹簧,不锈钢弹簧沿开口槽的内壁布置;所述PTFE唇缘位于开口槽的两侧,并且PTFE唇缘凸出于开口槽的侧壁。 Further, the edges of the open grooves of the first balanced seal ring and the second balanced seal ring are PTFE lips, and stainless steel springs are arranged in the open grooves of the first balanced seal ring and the second balanced seal ring, and the stainless steel springs are along the opening The inner wall of the groove is arranged; the PTFE lip is located on both sides of the open groove, and the PTFE lip protrudes from the side wall of the open groove.
进一步的,所述第一防挤出环、第二防挤出环和支撑环的材质为PEEK。 Further, the material of the first anti-extrusion ring, the second anti-extrusion ring and the support ring is PEEK.
进一步的,所述支撑环的内孔与阀芯外圆贴合,支撑环的上下平面分别与第一平衡密封环和第二平衡密封环接触。 Further, the inner hole of the support ring is in contact with the outer circle of the valve core, and the upper and lower planes of the support ring are respectively in contact with the first balance seal ring and the second balance seal ring.
本实用新型具有以下有益效果:平衡密封环和防挤出环对称安装于套筒和平衡环座的沟槽中,平衡密封环能够承受介质正反向压力,满足工艺管道对阀门双向密封的要求,不需因工况改变而频繁更换阀内件,节约成本,阀芯在运动过程中动作平稳可靠,显著减少阀芯振动和噪音,提高阀门调节精度,保证产品质量。 The utility model has the following beneficial effects: the balance sealing ring and the anti-extrusion ring are symmetrically installed in the groove of the sleeve and the balance ring seat, the balance sealing ring can bear the positive and negative pressure of the medium, and meet the requirements of the process pipeline for the two-way sealing of the valve , It is not necessary to frequently replace valve trims due to changes in working conditions, saving costs. The valve core moves smoothly and reliably during movement, significantly reducing valve core vibration and noise, improving valve adjustment accuracy, and ensuring product quality.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为图1的A放大图。 FIG. 2 is an enlarged view of A in FIG. 1 .
具体实施方式 Detailed ways
下面结合具体附图对本实用新型作进一步说明。 Below in conjunction with specific accompanying drawing, the utility model is further described.
如图1~图2所示:所述套筒阀双向平衡密封环组件包括阀体1、阀座2、套筒3、阀芯4、平衡环座5、上盖6、第一防挤出环7-1、第二防挤出环7-2、第一平衡密封环8-1、第二平衡密封环8-2、支撑环9、不锈钢弹簧10等。 As shown in Figures 1 to 2: the sleeve valve bidirectional balance seal ring assembly includes a valve body 1, a valve seat 2, a sleeve 3, a valve core 4, a balance ring seat 5, an upper cover 6, a first anti-extrusion Ring 7-1, second anti-extrusion ring 7-2, first balance seal ring 8-1, second balance seal ring 8-2, support ring 9, stainless steel spring 10, etc.
如图1所示,本实用新型包括阀体1,阀体1上部安装上盖6,在阀体1的中隔板处安装阀座2,阀体1与阀座2之间设置石墨复合垫片并压紧;在所述阀座2上部安装套筒3,套筒3内安装阀芯4,套筒3上部安装平衡环座5,平衡环座5的上部和阀体1的上部分别安装石墨复合垫片,并通过上盖1压紧石墨复合垫片;如图2所示,在所述套筒3与平衡环座5的配合处设置沟槽,在该沟槽中从下至上依次安装第一防挤出环7-1、第一平衡密封环8-1、支撑环9、第二平衡密封环8-2和第二防挤出环7-2;所述第一防挤出环7-1和第二防挤出环7-2的一侧为止动接触圆头,止动接触圆头的根部形成台肩;所述第一平衡密封环8-1和第二平衡密封环8-2的一侧设置开口槽,第一平衡密封环8-1的开口槽朝下,第二平衡密封环8-2的开口槽朝上;所述第一防挤出环7-1的止动接触圆头设置在第一平衡密封环8-1的开口槽内,第二防挤出环7-2的止动接触圆头设置在第二平衡密封环8-2的开口槽内; As shown in Figure 1, the utility model includes a valve body 1, an upper cover 6 is installed on the upper part of the valve body 1, a valve seat 2 is installed at the middle partition of the valve body 1, and a graphite composite pad is arranged between the valve body 1 and the valve seat 2 Install the sleeve 3 on the upper part of the valve seat 2, install the valve core 4 in the sleeve 3, install the balance ring seat 5 on the upper part of the sleeve 3, install the upper part of the balance ring seat 5 and the upper part of the valve body 1 respectively Graphite composite gasket, and press the graphite composite gasket through the upper cover 1; as shown in Figure 2, a groove is set at the joint between the sleeve 3 and the balance ring seat 5, and in the groove from bottom to top Install the first anti-extrusion ring 7-1, the first balance seal ring 8-1, the support ring 9, the second balance seal ring 8-2 and the second anti-extrusion ring 7-2; the first anti-extrusion One side of the ring 7-1 and the second anti-extrusion ring 7-2 is a stop contact round head, and the root of the stop contact round head forms a shoulder; the first balance seal ring 8-1 and the second balance seal ring One side of 8-2 is provided with an opening groove, the opening groove of the first balance sealing ring 8-1 faces downward, and the opening groove of the second balance sealing ring 8-2 faces upward; the opening groove of the first anti-extrusion ring 7-1 The stop contact round head is set in the open groove of the first balance seal ring 8-1, and the stop contact round head of the second anti-extrusion ring 7-2 is set in the open groove of the second balance seal ring 8-2;
所述第一平衡密封环8-1和第二平衡密封环8-2的开口槽的边缘为PTFE唇缘,在第一平衡密封环8-1和第二平衡密封环8-2的开口槽内设置不锈钢弹簧10,不锈钢弹簧10沿开口槽的内壁布置;所述PTFE唇缘位于开口槽的两侧,并且PTFE唇缘凸出于开口槽的侧壁;所述不锈钢弹簧10将PTFE唇缘紧密贴合在阀芯4外圆与平衡环座5内孔上形成密封作用,并且可以补偿PTFE唇缘的磨损; The edges of the opening grooves of the first balancing sealing ring 8-1 and the second balancing sealing ring 8-2 are PTFE lips, and the opening grooves of the first balancing sealing ring 8-1 and the second balancing sealing ring 8-2 A stainless steel spring 10 is arranged inside, and the stainless steel spring 10 is arranged along the inner wall of the open groove; the PTFE lip is positioned at both sides of the open groove, and the PTFE lip protrudes from the side wall of the open groove; the stainless steel spring 10 wraps the PTFE lip Closely fit on the outer circle of the valve core 4 and the inner hole of the balance ring seat 5 to form a sealing effect, and can compensate for the wear of the PTFE lip;
所述第一防挤出环7-1、第二防挤出环7-2和支撑环9的材质为PEEK;所述支撑环9具有自润滑性和优异的机械性能,支撑环9的内孔与阀芯4外圆贴合,支撑环9的上下平面分别与第一平衡密封环8-1和第二平衡密封环8-2接触,保证平衡密封环安装到位后工作稳定,无相互挤压效果。 The material of the first anti-extrusion ring 7-1, the second anti-extrusion ring 7-2 and the support ring 9 is PEEK; the support ring 9 has self-lubricating properties and excellent mechanical properties, and the inner surface of the support ring 9 The hole fits the outer circle of the valve core 4, and the upper and lower planes of the support ring 9 are respectively in contact with the first balance seal ring 8-1 and the second balance seal ring 8-2, so as to ensure that the balance seal ring works stably after being installed in place without mutual extrusion. pressure effect.
本实用新型的工作原理如下:阀芯4在套筒3中上下运动,调节流量,第一平衡密封环8-1、第二平衡密封环8-2和阀芯4外圆组成软密封结构,第一平衡密封环8-1和第二平衡密封环8-2中不锈钢弹簧10可补偿PTFE唇缘的磨损。阀门流开状态下,支撑环9上部的第二平衡密封环8-2的PTFE唇缘通过介质与不锈钢弹簧10作用力下紧密贴合在阀芯4外圆和平衡环座5内孔上,支撑环9下部的第一平衡密封环8-1在介质作用力下移动至第一防挤出环7-1止动接触圆头处,保护第一平衡密封环8-1的性能完好;阀门流关状态下,第一平衡密封环8-1的PTFE唇缘通过介质与不锈钢弹簧作用力下紧密贴合在阀芯4外圆和平衡环座5内孔上,第二平衡密封环8-2在介质作用力下移动至第二防挤出环7-2止动接触圆头处,保护第二平衡密封环8-2的性能完好。套筒阀双向平衡密封环组件结构密封性能显著,配合阀芯4与阀座2的硬密封结构,泄漏等级达到Ⅴ级以上,满足现场工况变更要求。 The working principle of the utility model is as follows: the valve core 4 moves up and down in the sleeve 3 to adjust the flow rate, the first balance seal ring 8-1, the second balance seal ring 8-2 and the outer circle of the valve core 4 form a soft seal structure, The stainless steel spring 10 in the first balance seal ring 8-1 and the second balance seal ring 8-2 can compensate the wear of the PTFE lip. When the valve is open, the PTFE lip of the second balance seal ring 8-2 on the upper part of the support ring 9 is tightly attached to the outer circle of the valve core 4 and the inner hole of the balance ring seat 5 through the medium and the force of the stainless steel spring 10. The first balance sealing ring 8-1 at the lower part of the support ring 9 moves to the stop contacting round head of the first anti-extrusion ring 7-1 under the force of the medium to protect the performance of the first balance sealing ring 8-1 intact; In the flow-off state, the PTFE lip of the first balance seal ring 8-1 is tightly attached to the outer circle of the valve core 4 and the inner hole of the balance ring seat 5 through the medium and the force of the stainless steel spring, and the second balance seal ring 8-1 2. Move to the stop contact round head of the second anti-extrusion ring 7-2 under the force of the medium to protect the performance of the second balance sealing ring 8-2. Sleeve valve bi-directional balanced sealing ring assembly structure has remarkable sealing performance, and cooperates with the hard sealing structure of valve core 4 and valve seat 2, the leakage level reaches above level V, which meets the requirements of on-site working conditions change.
Claims (4)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104676012A (en) * | 2015-02-10 | 2015-06-03 | 无锡智能自控工程股份有限公司 | Bilateral balanced sealing ring component for sleeve valve |
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2015
- 2015-02-10 CN CN201520096607.4U patent/CN204610847U/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104676012A (en) * | 2015-02-10 | 2015-06-03 | 无锡智能自控工程股份有限公司 | Bilateral balanced sealing ring component for sleeve valve |
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