CN204610442U - A kind of launching tube demoulding power plant - Google Patents
A kind of launching tube demoulding power plant Download PDFInfo
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- CN204610442U CN204610442U CN201520169365.7U CN201520169365U CN204610442U CN 204610442 U CN204610442 U CN 204610442U CN 201520169365 U CN201520169365 U CN 201520169365U CN 204610442 U CN204610442 U CN 204610442U
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- demoulding
- fuel tank
- power plant
- launching tube
- electro
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Abstract
The utility model relates to a kind of demoulding power plant, particularly relates to a kind of launching tube demoulding power plant, comprises power source motor pump group, fuel tank, some pipelines, control valve group, forced air cooler, return filter, oil absorption filter and demoulding actuator; Described power source motor pump group forms primarily of motor, bell jar, constant pressure variable displacement pump and connection assist; Described control valve group has been used for that fluid cleans, the commutation of demoulding actuator, the adjustment of demoulding power and stripping rate and ejection pressure measuring ability.The utility model be meet that demoulding power is adjustable, speed is controlled, operate steadily, demoulding power plant that start/stop impact is little, the composite material launching tube demoulding mission requirements of major diameter, heavy core, long mandrel, little Draft can be met.
Description
Technical field
The utility model relates to a kind of demoulding power plant, particularly relates to a kind of launching tube demoulding power plant.
Background technique
Launching tube is the important component part of guided missile launcher, product core weight is large, mandrel is long, Draft is little, the pressure distribution of winding fiber on core radial direction is uneven and technique adds launching tube demoulding risk and technology difficulty undoubtedly on the impact of fibre shrinkage, be necessary to develop a kind of launching tube demoulding power plant, to meet launching tube demoulding duty requirements for this reason.
The current demoulding mainly contains mechanical elevator, overhead traveling crane and static pulley and draws the modes such as the demoulding, and wherein the former is made up of support, motor, retarder, steel wire cable and other auxiliary member; The latter is then made up of overhead traveling crane, steel wire cable, the static pulley etc. be fixed in frame.These two kinds of mode profiles are huge, complex structure, weight--to-power ratio large, demoulding power is steady, stripping rate not easily regulates continuously, demoulding stationarity is poor, start/stop impact is larger, operate the careless slightly transmitting bulletin that may cause to give up, be thus also only limitted to the less demanding occasion of the general demoulding and use.
Model utility content
In view of problem existing in above-mentioned prior art, the utility model provides a kind of power plant of the launching tube demoulding, the advantage such as have compact structure, demoulding power and speed is adjustable, weight--to-power ratio is little and the demoulding is steady, can replace above-mentioned existing demoulding equipment.
The utility model according to launching tube demoulding mission requirements, the feature heavy in conjunction with self core, mandrel is long, Draft is little, with demoulding power, speed is adjustable, operates steadily and impacts little grade for guiding theory and developing, specifically being realized by following technological scheme:
A kind of launching tube demoulding power plant, comprise power source motor pump group, fuel tank, some pipelines, control valve group, forced air cooler, return filter, oil absorption filter and demoulding actuator; Described power source motor pump group forms primarily of motor, bell jar, constant pressure variable displacement pump and connection assist; The inlet port of described constant pressure variable displacement pump is connected to fuel tank side lower by a pipeline, the oil outlet of described constant pressure variable displacement pump is connected to the oil-feed port position of control valve group by another pipeline, the drain tap of described constant pressure variable displacement pump is connected to fuel tank side eminence by another pipeline; Described power source motor pump group and fuel tank are arranged on a chassis; Described control valve group is arranged on the top of described fuel tank; Described control valve group comprises integrated package, in-line filter, one-way valve, electricity liquid ratio relief valve, electro-hydraulic proportion reversing valve and pressure transducer etc.; Fuel feeding, oil return, technique duct is provided with, in order to link up each element on it according to the performance loop relation of setting in described integrated package; Described in-line filter, electro-hydraulic proportion reversing valve, electricity liquid ratio relief valve are installed in described integrated package upper surface; Described one-way valve is arranged on after described integrated package, is furnished with return opening at described integrated package left surface.Described control valve group has been used for that fluid cleans, the commutation of demoulding actuator, the adjustment of demoulding power and stripping rate and ejection pressure measuring ability.The return opening of described control valve group is connected to the corresponding entrance of described forced air cooler by other pipeline, another mouth of described forced air cooler is connected to described return filter ingress by pipeline; When described motoring constant-pressure variable pump work, fluid in described fuel tank enters in an active chamber of described demoulding actuator through oil absorption filter, constant pressure variable displacement pump, in-line filter, one-way valve, electro-hydraulic proportion reversing valve, described demoulding actuator is stretched out at the effect lower piston rod of pressure oil liquid or is shunk, and its another active chamber inner fluid exports after fluid converges through electro-hydraulic proportion reversing valve and with electricity liquid ratio relief valve and flows back in fuel tank through described forced air cooler, return filter.
Alternatively, the operative orientation of described demoulding actuator is determined by analogue signal, stretch out by changing demoulding actuator described in described analog signal voltage Polarity Control or shrink, by changing described analogue signal numerical values recited, the spool aperture of described electro-hydraulic proportion reversing valve and the fluid flow passed through also change thereupon, thus finally achieve the controlled function of stripping rate.
Alternatively, at fuel tank top board surface, fuel feeding pressure measurement pressure gauge and air filter are installed.
Alternatively, be fixed with liquid level thermometer in fuel tank front, for showing liquid level and the temperature of the work fluid in fuel tank.
Alternatively, cleaning lid is provided with, as manual cleaning fuel tank inlet in fuel tank front center.
Alternatively, described electro-hydraulic proportion reversing valve is with analogue amplifier; Be fixed with pressure transducer at described integrated package right flank, have 2 oil nozzles in described integrated package arranged in front, after described integrated package, be furnished with pressure measuring tie-in, oil-feed port.
Alternatively, described motor base is fixed on yielding rubber plate, and described yielding rubber plate is fixed on chassis upper surface.
Alternatively, described forced air cooler is fixed on a side of fuel tank by support.
Alternatively, described control valve group also comprises hydraulic lock, is installed in below electro-hydraulic proportion reversing valve.
In sum, power source of the present utility model adopts constant-pressure variable oil pump feed, can need automatically to carry out flow matches according to load, effectively reduces System Reactive Power energy consumption; Demoulding actuator power completes stepless voltage regulation by electricity liquid ratio relief valve, demoulding actuator operative orientation and stripping rate are controlled by electro-hydraulic proportion reversing valve, the spool aperture size of electricity liquid ratio relief valve and electro-hydraulic proportion reversing valve can be controlled continuously pro rata by external analog input signal, and then control oil liquid pressure and flow, finally realize the demoulding functions that demoulding power is adjustable, speed is controlled.Therefore, the power plant of a kind of launching tube demoulding described in the utility model be meet that demoulding power is adjustable, speed is controlled, operate steadily, demoulding power plant that start/stop impact is little, the composite material launching tube demoulding mission requirements of major diameter, heavy core, long mandrel, little Draft can be met.
Accompanying drawing explanation
According to instantiation and accompanying drawing, the utility model is described in detail below.
Fig. 1 shows the hydraulic work circuit theory sketch of a kind of composite material launching tube demoulding hydraulic power unit described in the utility model.
Fig. 2 shows the outline drawing one of a kind of composite material launching tube demoulding hydraulic power unit described in the utility model.
Fig. 3 shows the outline drawing two of a kind of composite material launching tube demoulding hydraulic power unit described in the utility model.
Fig. 4 shows the key component of composite material launching tube demoulding hydraulic power unit---the structural drawing one of control valve group.
Fig. 5 shows the key component of composite material launching tube demoulding hydraulic power unit---the structural drawing two of control valve group.
Shown in figure, mark is as follows:
1 fuel tank
2 oil absorption filters
3 motor
4 constant pressure variable displacement pumps
5 control valve groups
5.1 in-line filter
5.2 one-way valve
5.3 electricity liquid ratio relief valve
5.4 electro-hydraulic proportion reversing valve
5.5 hydraulic lock
5.6 pressure transducer
6 pressure gauges
7 forced air coolers
8 Partition board for fuel tank
9 return filters
10 liquid level thermometers
11 demoulding actuator
XH1 represents the analogue signal regulating electro-hydraulic proportion reversing valve 5.4
XH2 represents the analogue signal regulating electricity liquid ratio relief valve 5.3
X1 bell jar
X2 yielding rubber plate
X3 chassis
X4 represents the suspension ring be arranged on the X3 of chassis
The support of X5 air cooler 7, is welded on fuel tank side
X6 air filter
X7 cleans lid
X8 represents the hanger be arranged on the upside of fuel tank 1 front panel
X9 inlet port
X10 drain tap
X11 oil outlet
S1 integrated package
S2 oil nozzle
S3 oil-feed port
S4 pressure measuring tie-in
S5 return opening
S6 analogue amplifier
Embodiment
(1) a kind of composite material launching tube demoulding hydraulic power unit demoulding power and speed regulation mechanism
So-called demoulding power refers to that demoulding actuator acts on thrust or the pulling force of core, its size is determined (see formula (1)) with the product perpendicular to the effective active area of the demoulding actuator of pressure direction by the oil liquid pressure entering actuator, when demoulding actuator active chamber effective active area is certain, changes system pressure by electricity liquid ratio relief valve and can reach the object that stepless continuous regulates demoulding power; Stripping rate is determined by the ratio of the fluid flow and demoulding actuator active chamber effective active area that enter demoulding actuator active chamber, by regulating electro-hydraulic proportion reversing valve can control the flow value (see formula (2)) entering demoulding actuator, and then realize the adjustable function of stripping rate continuous stepless.
F＝pA (1)
v＝Q/A (2)
In formula:
F-demoulding power, N;
P-enters the oil liquid pressure of demoulding actuator active chamber, pa;
V-stripping rate, m/s;
Q-enters the fluid flow of demoulding actuator active chamber, m
3/ s;
The effective active area of A-demoulding actuator active chamber, m
2.
(2) a kind of composite material launching tube demoulding hydraulic power unit performance loop sketch and working principle
Fig. 1 is the hydraulic work circuit theory sketch of composite material launching tube demoulding power plant.When motor 3 drives constant pressure variable displacement pump 4 to work, fuel tank 1 inner fluid enters in an active chamber of demoulding actuator 11 through oil absorption filter 2, constant pressure variable displacement pump 4, in-line filter 5.1, one-way valve 5.2, electro-hydraulic proportion reversing valve 5.4, hydraulic lock 5.5, demoulding actuator 11 is stretched out at the effect lower piston rod of pressure oil liquid or is shunk, and its another active chamber inner fluid flows back in fuel tank 1 through forced air cooler 7, return filter 9 through hydraulic lock 5.5, electro-hydraulic proportion reversing valve 5.4 exporting after fluid converges with electricity liquid ratio relief valve 5.3 again.Steady for ensureing the demoulding, adopt demoulding actuator 11 to bounce back stripping means, and monitor working pressure needed for the demoulding by pressure transducer 5.6.Pressure gauge 6 is used for real-time display system pressure.For avoiding reducing the fluid temperature rise working long hours and bring, in oil hydraulic circuit, be provided with forced air cooler 7.
Demoulding actuator 11 operative orientation is determined by analogue signal XH1, can control demoulding actuator 11 stretch out or shrink by change analogue signal XH1 polarity of voltage.When changing analogue signal XH1 numerical values recited, electro-hydraulic proportion reversing valve 5.4 spool aperture and the fluid flow passed through also change thereupon, thus finally achieve the controlled function of stripping rate.Demoulding power size is then regulated by electricity liquid ratio relief valve 5.3, the large I of its input analogue signal XH2 of same change changes spool aperture size continuously pro rata, and then reach the object of stepless voltage regulation, realize the function continuously changing demoulding actuator 11 demoulding power.
(3), when specifically implementing, each constituent element of composite material launching tube demoulding power plant connects and position relationship
Fig. 2 and Fig. 3 is composite material launching tube demoulding power plant outline drawings, adopts horizontal mounting structure.Wherein power source motor pump group is made up of motor 3, bell jar X1, constant pressure variable displacement pump 4 and connection assist etc., and motor 3 base adopts and is bolted on yielding rubber plate X2, and yielding rubber plate X2 is bolted on chassis X3 upper surface.Constant pressure variable displacement pump 4 inlet port X9 is connected to fuel tank 1 side lower by pipeline, and oil outlet X11 is connected to control valve group 5 oil-feed port S3 position by a pipeline, and drain tap X10 is connected to fuel tank 1 side eminence by another pipeline.Control valve group 5 return opening S5 is connected to the corresponding entrance of forced air cooler 7 by another pipeline, and another mouth of forced air cooler 7 is connected to return filter 9 ingress by pipeline.In Fig. 2, fuel feeding pressure measurement pressure gauge 6 and air filter X6 are arranged on fuel tank 1 top board surface.2 suspension ring X4 are threaded connection on the X3 of chassis, and another two hanger X8 are arranged on the upside of fuel tank 1 front panel.Liquid level thermometer 10 is fixed by screws in fuel tank 1 front, can show work fluid liquid level and temperature in fuel tank 1.Cleaning lid X7 is connected by screw in fuel tank 1 front center, can be used as manhole cleaning fuel tank.Fuel tank 1 interior welds Partition board for fuel tank 8.
Fig. 4 and Fig. 5 is composite material launching tube demoulding power plant key components--the structural drawing of control valve group, has been mainly used to that fluid is clean, the commutation of demoulding actuator, demoulding power and speed regulates and the function such as ejection pressure detection.Fuel feeding, oil return, technique duct is provided with in integrated package S1, in order to link up each element on it by Fig. 1 loop relationship, wherein in-line filter 5.1, electro-hydraulic proportion reversing valve 5.4 (band analogue amplifier S6), electricity liquid ratio relief valve 5.3 are installed in integrated package S1 upper surface; Pressure transducer 5.6 is fixed on integrated package S1 right flank; 2 oil nozzle S2 are arranged in before integrated package 3, and one-way valve 5.2, pressure measuring tie-in S4, oil-feed port S3 are arranged in after integrated package S1, and return opening S5 is arranged in integrated package S1 left surface.
In sum, in launching tube demoulding hydraulic power unit of the present utility model, by adopting constant-pressure variable fueling technology, making demoulding power plant export fluid flow Auto-matching load needs, thus reducing fluid spillway discharge, reducing System Reactive Power energy consumption; By adopting electric-hydraulic proportion stepless voltage regulation technology, demoulding power continuously adjustabe can be met, the steady shock-free mission requirements of the demoulding; By adopting electric-hydraulic proportion commutation stepless speed regulation technology, by changing polarity and the size of control signal, an electro-hydraulic proportion reversing valve can control direction and the flow of liquid stream, realize the function of stepless speed regulation of demoulding actuator, and can realize easily accelerating stably and moderating process, reduce demoulding impact and noise; By adopting the air-cooled type of cooling of oil return, not only structure is simple, cheap, and effectively can reduce the temperature rise of power plant inner fluid, thus ensures each operation element reliable sealing of knockout course.Therefore, the utility model meets the composite material launching tube demoulding mission requirements of major diameter, heavy core, long mandrel, little Draft, not only demoulding power, speed continuous stepless is adjustable, and knockout course is steady, start/stop impact is little, System Reactive Power energy consumption is low, is easy for the occasion of long-time demoulding work simultaneously.
In addition, this composite material launching tube demoulding hydraulic power unit can meet the demoulding dynamic role requirement of other metal except launching tube or composite material tubular series products.
Claims (9)
1. a launching tube demoulding power plant, is characterized in that: comprise power source motor pump group, fuel tank (1), some pipelines, control valve group (5), forced air cooler (7), return filter (8), oil absorption filter (2) and demoulding actuator (11), described power source motor pump group forms primarily of motor (3), bell jar (5), constant pressure variable displacement pump (4) and connection assist, the inlet port (X9) of described constant pressure variable displacement pump (4) is connected to fuel tank (1) side lower by a pipeline, the oil outlet (X11) of described constant pressure variable displacement pump (4) is connected to oil-feed port (S3) position of control valve group (5) by another pipeline, the drain tap (X10) of described constant pressure variable displacement pump (4) is connected to fuel tank (1) side eminence by another pipeline, described power source motor pump group and fuel tank (1) are arranged on a chassis (X3), described control valve group (5) is arranged on the top of described fuel tank (1), described control valve group (5) comprises integrated package (S1), in-line filter (5.1), one-way valve (5.2), electricity liquid ratio relief valve (5.3), electro-hydraulic proportion reversing valve (5.4), fuel feeding, oil return, technique duct is provided with, in order to link up each element on it according to the performance loop relation of setting in described integrated package (S1), described in-line filter (5.1), electro-hydraulic proportion reversing valve (5.4), electricity liquid ratio relief valve (5.3) are installed in described integrated package (S1) upper surface, described one-way valve (5.2) is arranged on after described integrated package (S1), return opening (S5) is furnished with at described integrated package (S1) left surface, the return opening (S5) of described control valve group (5) is connected to the corresponding entrance of described forced air cooler (7) by other pipeline, another mouth of described forced air cooler (7) is connected to the ingress of described return filter (9) by pipeline, when described motor (3) drives constant pressure variable displacement pump (4) work, fluid in described fuel tank (1) is through oil absorption filter (2), constant pressure variable displacement pump (4), in-line filter (5.1), one-way valve (5.2), electro-hydraulic proportion reversing valve (5.4) enters in an active chamber of described demoulding actuator (11), described demoulding actuator (11) is stretched out at the effect lower piston rod of pressure oil liquid or is shunk, its another active chamber inner fluid through electro-hydraulic proportion reversing valve (5.4) and with electricity liquid ratio relief valve (5.3) export fluid converge after again through described forced air cooler (7), return filter (9) flows back in fuel tank (1).
2. launching tube demoulding power plant according to claim 1, it is characterized in that: the operative orientation of described demoulding actuator (11) is determined by analogue signal (XH1), control described demoulding actuator (11) and stretch out by changing described analogue signal (XH1) polarity of voltage or shrink; During by changing described analogue signal (XH1) numerical values recited, the spool aperture of described electro-hydraulic proportion reversing valve (5.4) and the fluid flow passed through also change thereupon, thus control stripping rate.
3. launching tube demoulding power plant according to claim 1, is characterized in that: be provided with fuel feeding pressure measurement pressure gauge (6) and air filter (X6) at fuel tank (1) top board surface.
4. launching tube demoulding power plant according to claim 1, is characterized in that: be fixed with liquid level thermometer (10) in fuel tank front, for showing liquid level and the temperature of the work fluid in fuel tank (1).
5. launching tube demoulding power plant according to claim 1, is characterized in that: be provided with cleaning lid (X7) in fuel tank (1) front center.
6. launching tube demoulding power plant according to claim 1, is characterized in that: described electro-hydraulic proportion reversing valve (5.4) is with analogue amplifier (S6); Be fixed with pressure transducer (5.6) at described integrated package (S1) right flank, have 2 oil nozzles (S2) in described integrated package (S1) arranged in front; Pressure measuring tie-in (S4), oil-feed port (S3) is furnished with below at described integrated package (S1).
7. launching tube demoulding power plant according to claim 1, it is characterized in that: described motor (3) base is fixed on yielding rubber plate (X2), described yielding rubber plate (X2) is fixed on chassis (X3) upper surface.
8. launching tube demoulding power plant according to claim 1, is characterized in that: described forced air cooler (7) is fixed on a side of fuel tank (1) by support (X5).
9. launching tube demoulding power plant according to claim 1, is characterized in that: described control valve group (5) also comprises hydraulic lock (5.5), is arranged on below electro-hydraulic proportion reversing valve (5.4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520169365.7U CN204610442U (en) | 2015-03-21 | 2015-03-21 | A kind of launching tube demoulding power plant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520169365.7U CN204610442U (en) | 2015-03-21 | 2015-03-21 | A kind of launching tube demoulding power plant |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204610442U true CN204610442U (en) | 2015-09-02 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520169365.7U Withdrawn - After Issue CN204610442U (en) | 2015-03-21 | 2015-03-21 | A kind of launching tube demoulding power plant |
Country Status (1)
| Country | Link |
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| CN (1) | CN204610442U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104747542A (en) * | 2015-03-21 | 2015-07-01 | 中国航天科工集团第六研究院四十一所 | Launch canister demolding power device |
| CN107882791A (en) * | 2017-11-06 | 2018-04-06 | 钟爱生 | Multiple cylinders press hydraulic control system and its control method |
-
2015
- 2015-03-21 CN CN201520169365.7U patent/CN204610442U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104747542A (en) * | 2015-03-21 | 2015-07-01 | 中国航天科工集团第六研究院四十一所 | Launch canister demolding power device |
| CN104747542B (en) * | 2015-03-21 | 2017-03-01 | 中国航天科工集团第六研究院四十一所 | A kind of launching tube demoulding power set |
| CN107882791A (en) * | 2017-11-06 | 2018-04-06 | 钟爱生 | Multiple cylinders press hydraulic control system and its control method |
| CN107882791B (en) * | 2017-11-06 | 2019-05-28 | 钟爱生 | Multiple cylinders press hydraulic control system and its control method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150902 Effective date of abandoning: 20171114 |