CN204607825U - Recycling system after a kind of cow dung reprocessing - Google Patents
Recycling system after a kind of cow dung reprocessing Download PDFInfo
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- CN204607825U CN204607825U CN201520255507.1U CN201520255507U CN204607825U CN 204607825 U CN204607825 U CN 204607825U CN 201520255507 U CN201520255507 U CN 201520255507U CN 204607825 U CN204607825 U CN 204607825U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本实用新型属于畜禽粪便处理利用领域,特别涉及一种牛粪再处理后回收利用系统,其根据牛粪处理流程依次包括牛舍、集粪池、匀浆池、厌氧发酵罐、干湿分离机以及牛粪烘干室,所述的牛粪烘干室连接有加热源沼气燃烧室,该沼气燃烧室通过沼气输送管道连接到厌氧发酵罐,该沼气燃烧室与厌氧发酵罐之间设置有脱硫塔,所述的干湿分离机分离出的液体流向沼液池。本实用新型通过对粪便的发酵沼气回收与沼液利用进行分离,加大了沼气的利用、降低了沼液灌溉时的污染以及方便了沼液的利用,并且通过对牛粪便厌氧发酵产生的大量沼气对粪便回收利用过程中的固态剩渣进行加热干燥制备成牛床垫料,达到循环利用的目的。
The utility model belongs to the field of treatment and utilization of livestock and poultry manure, in particular to a recycling system for cow manure after reprocessing. A separator and a cow dung drying room, the cow dung drying room is connected with a heating source biogas combustion chamber, and the biogas combustion chamber is connected to an anaerobic fermentation tank through a biogas delivery pipeline, and the connection between the biogas combustion chamber and the anaerobic fermentation tank A desulfurization tower is arranged between them, and the liquid separated by the dry-wet separator flows to the digester. The utility model separates biogas recovery from fermented manure from biogas slurry utilization, increases the utilization of biogas, reduces the pollution during biogas slurry irrigation and facilitates the utilization of biogas slurry, and the biogas produced by anaerobic fermentation of cow manure A large amount of biogas is used to heat and dry the solid residue in the process of manure recycling to prepare cattle bedding materials, so as to achieve the purpose of recycling.
Description
技术领域technical field
本实用新型属于畜禽粪便处理利用领域,特别涉及一种牛粪再处理后回收利用系统,更具体而言,涉及一种以牛粪为原料加工再处理后得到的固体用于牛床垫料液体用于作物灌溉的系统。The utility model belongs to the field of livestock and poultry manure treatment and utilization, in particular to a recycling system for cow manure after reprocessing, more specifically, relates to a solid material obtained after processing and reprocessing cow manure as a raw material for use as a bedding material for cow beds A system in which liquids are used for crop irrigation.
背景技术Background technique
牛粪作为一种动物性有机肥料,是一种宝贵的资源,牛采食量大,每天所排出的粪尿比其他家畜多,一头成年牛,每昼夜排粪量幅度为28.4-48.1kg,每昼夜排尿量幅度为6.5-14.1kg,大量的牛粪尿不仅污染空气和水源,而且占据了大片的土地,目前在国内外牛粪的处理方法上主要用于堆肥和制备沼气。As a kind of animal organic fertilizer, cow dung is a precious resource. Cattle eat a lot of food and excrete more feces and urine than other livestock every day. An adult cow excretes 28.4-48.1kg per day and night. The daily urine output ranges from 6.5 to 14.1kg. A large amount of cow dung not only pollutes the air and water sources, but also occupies a large area of land. At present, the treatment methods of cow dung at home and abroad are mainly used for composting and biogas production.
采用堆肥的处理方法,牛粪经过生化加工工艺处理制成绿色有机肥料,但是由于牛粪质地紧实,成分与猪粪相似,粪中含水量高,通气性差,分解缓慢,发酵温度低,肥效迟缓,故习称牛粪为“冷性肥料”。Using composting treatment method, cow dung is processed by biochemical processing technology to make green organic fertilizer, but due to the compact texture of cow dung, the composition is similar to that of pig manure, the water content in the manure is high, the aeration is poor, the decomposition is slow, the fermentation temperature is low, and the fertilizer efficiency Slow, so it is customary to call cow dung "cold fertilizer".
采用单纯的制备沼气的处理方法,如直接将大量牛粪放在厌氧发酵设备内发酵以产生大量的沼气,发酵后,通常剩余的残渣的处理方法很难令人满意。Using a simple treatment method for preparing biogas, such as directly fermenting a large amount of cow dung in anaerobic fermentation equipment to produce a large amount of biogas, after fermentation, the treatment method for the remaining residue is usually unsatisfactory.
为解决上述问题,目前出现了各种各样的解决方案,例如,中国专利文献公开了一种新型牛粪便处理系统[专利号ZL201320634426.3],其由蓄粪池、固液分离机、干燥器、粉碎机、沼气池组成,利用粪污冲洗泵将牛粪便通过原料输送管进入所述固液分离机进行固液分离,分离出的固态牛粪便由固液分离机的出料口输出,进入干燥器进行干燥处理,干燥后的牛粪便经过粉碎系统加工成牛床垫料,分离出的液体通过分离液输出管进入设于地下的沼气池。In order to solve the above problems, various solutions have appeared at present. For example, Chinese patent literature discloses a new type of cow manure treatment system [Patent No. ZL201320634426.3], which consists of a septic tank, a solid-liquid separator, a drying Composed of a device, a pulverizer, and a biogas digester, the cow manure is sent to the solid-liquid separator through the raw material conveying pipe by the manure flushing pump for solid-liquid separation, and the separated solid cow manure is output from the outlet of the solid-liquid separator. Enter the drier for drying treatment, the dried cow manure is processed into cow bedding material through the crushing system, and the separated liquid enters the underground biogas digester through the separation liquid output pipe.
上述技术方案分离出的液体实现了零排放,不会对环境造成污染,但是其存在至少三点缺陷:1、对粪便的利用率并不高,未进行有效的厌氧发酵流程并且只针对沼液产生的沼气进行利用,因此产生的沼气非常有限,特别是对产生的沼气的利用更是欠缺,并不能形成一个循环的回收利用系统,即利用粪便自身产生的沼气供给于固态粪便的加热干燥;2、由于沼气从厌氧发酵装置产出时,特别是在中温或高温发酵时,携带有大量的H2S,由于沼气中还有大量的水蒸汽存在,水与沼气中的H2S共同作用,加速了金属管道、阀门和流量计的腐蚀和堵塞。另外,H2S燃烧后生成SO2,与燃烧产物中的水蒸气结合成亚硫酸,使设备的金属表面产生腐蚀,并且还会造成对大气环境的污染,影响人体健康。因此,在使用沼气之前,必须脱除其中的H2S;3、沼气池内的沼液发酵与沼液利用一体,在需要沼液灌溉时沼液里携带有相当一部分的沼气,因为这些沼气未进行绿色环保处理从而会产生严重的刺激性气味并且对环境有污染。综上所述,本案因此而生。The liquid separated by the above technical scheme achieves zero discharge and will not pollute the environment, but it has at least three defects: 1. The utilization rate of feces is not high, no effective anaerobic fermentation process is carried out and only for biogas Therefore, the generated biogas is very limited, especially the utilization of the generated biogas is lacking, and a recycling system cannot be formed, that is, the biogas generated by the feces itself is used for the heating and drying of solid feces ; 2. Since biogas is produced from anaerobic fermentation equipment, especially when it is fermented at medium temperature or high temperature, it carries a large amount of H 2 S. Since there is still a large amount of water vapor in the biogas, the water and H 2 S in the biogas Together, they accelerate corrosion and clogging of metal pipes, valves and flowmeters. In addition, H 2 S burns to generate SO 2 , which combines with water vapor in the combustion product to form sulfurous acid, which causes corrosion on the metal surface of the equipment, and also causes pollution to the atmospheric environment and affects human health. Therefore, before using the biogas, the H 2 S in it must be removed; 3. The biogas slurry fermentation and biogas slurry utilization in the biogas digester are integrated. Environmental protection treatment will produce serious pungent odor and pollute the environment. Based on the above, this case arises.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供了一种牛粪再处理后回收利用,其以牛粪为原料加工再处理后得到的固体用于牛床垫料液体用于作物灌溉的系统。The purpose of the utility model is to overcome the deficiencies of the prior art, and to provide a kind of recycling of cow dung after reprocessing, which uses cow dung as raw material to process and reprocess the solids obtained for cattle bedding and liquid for crop irrigation. system.
本实用新型解决问题采用的技术方案是:The technical solution adopted by the utility model to solve the problem is:
一种牛粪再处理后回收利用系统,根据牛粪处理流程依次包括牛舍、集粪池、匀浆池、厌氧发酵罐、干湿分离机以及牛粪烘干室,所述的牛粪烘干室连接有加热源沼气燃烧室,该沼气燃烧室通过沼气输送管道连接到厌氧发酵罐,该沼气燃烧室与厌氧发酵罐之间设置有脱硫塔,干湿分离机分离出的液体流向沼液池,沼液池的沼液泵送至需要灌溉的农田。A cow dung recycling system after reprocessing, according to the cow dung treatment process, sequentially includes a cowshed, a manure collection tank, a homogenization tank, an anaerobic fermentation tank, a dry-wet separator and a cow dung drying room, the cow dung The drying chamber is connected with a heating source biogas combustion chamber, and the biogas combustion chamber is connected to the anaerobic fermentation tank through a biogas transmission pipeline. A desulfurization tower is arranged between the biogas combustion chamber and the anaerobic fermentation tank. It flows to the biogas slurry tank, and the biogas slurry from the biogas slurry tank is pumped to the farmland that needs to be irrigated.
在上述一种牛粪再处理后回收利用系统中:所述的脱硫塔分别通过沼气输送管道连接于沼气燃烧室和加热水塔。In the aforesaid cow dung recycling system after reprocessing: the desulfurization tower is respectively connected to the biogas combustion chamber and the heating water tower through the biogas pipeline.
在上述一种牛粪再处理后回收利用系统中:所述的加热水塔与厌氧发酵罐相连,热水通过热水输送管道输送至厌氧发酵罐的内壁夹层。In the above-mentioned cow dung recycling system after reprocessing: the heating water tower is connected to the anaerobic fermentation tank, and the hot water is transported to the inner wall interlayer of the anaerobic fermentation tank through the hot water delivery pipeline.
在上述一种牛粪再处理后回收利用系统中:所述的集粪池与匀浆池之间还设置有用于隔离长粗纤维的隔阑珊。In the above-mentioned recycling system after reprocessing cow dung: a partition for isolating long thick fibers is also provided between the manure collecting tank and the homogenizing tank.
在上述一种牛粪再处理后回收利用系统中:所述的集粪池与沼液池通过泵相连。In the aforesaid cow dung recycling system after reprocessing: the manure collection tank is connected with the biogas slurry tank through a pump.
在上述一种牛粪再处理后回收利用系统中:所述牛粪烘干室内设置有牛粪输送绞龙。In the aforesaid cow dung recycling system after reprocessing: the cow dung drying chamber is provided with a cow dung conveying auger.
在上述一种牛粪再处理后回收利用系统中:所述的牛粪烘干室还设置有排热气管道。In the above-mentioned cow dung recycling system after reprocessing: the cow dung drying chamber is also provided with a heat exhaust gas pipeline.
在上述一种牛粪再处理后回收利用系统中:所述的牛舍与集粪池之间设置有粪污冲洗泵。In the above-mentioned cow dung recycling system after reprocessing: a manure washing pump is arranged between the cow house and the manure collection tank.
在上述一种牛粪再处理后回收利用系统中:所述的厌氧发酵罐顶部设置有沼气出口。In the above-mentioned recycling system after cow dung reprocessing: the top of the anaerobic fermentation tank is provided with a biogas outlet.
本实用新型的有益效果是:本实用新型通过对粪便的发酵沼气回收与沼液利用进行分离,从而加大了沼气的利用以及极大地降低了沼气的污染,符合沼液的利用标准,并且利用粪便产生的大量沼气对粪便回收利用过程中的固态剩渣进行加热干燥制备成牛床垫料,达到循环利用的目的。The beneficial effects of the utility model are: the utility model separates the recovery of fermented biogas from feces and the utilization of biogas slurry, thereby increasing the utilization of biogas and greatly reducing the pollution of biogas, which meets the utilization standard of biogas slurry, and utilizes A large amount of biogas produced by manure heats and dries the solid residue in the process of manure recycling to prepare cattle bedding materials to achieve the purpose of recycling.
附图说明Description of drawings
图1为本实用新型未示出加热水塔的结构示意图;Fig. 1 is the utility model not showing the structural representation of heating water tower;
图2为本实用新型结构示意图;Fig. 2 is a structural representation of the utility model;
图3为厌氧发酵罐的结构示意图。Fig. 3 is a schematic structural diagram of an anaerobic fermentation tank.
图中:1、牛舍,2、粪污冲洗泵,4、集粪池,5、隔阑珊,6、匀浆池,7、脱硫塔,8、厌氧发酵罐,81、厌氧发酵罐的内壁夹层,82、热水输送管道,83、排水口,84、沼气出口,9、干湿分离机,10、沼气燃烧室,11、牛粪烘干室,12、牛粪输送绞龙,13、牛床垫料,14、排热气管道,15、加热水塔,16、沼液池。In the figure: 1. Cowshed, 2. Manure flushing pump, 4. Septic tank, 5. Partition, 6. Homogenizer tank, 7. Desulfurization tower, 8. Anaerobic fermentation tank, 81. Anaerobic fermentation tank inner wall interlayer, 82, hot water delivery pipe, 83, water outlet, 84, biogas outlet, 9, wet and dry separator, 10, biogas combustion chamber, 11, cow dung drying room, 12, cow dung conveying auger, 13. Cattle bedding material, 14. Exhaust heat pipe, 15. Heating water tower, 16. Biogas slurry tank.
具体实施方式Detailed ways
以下结合附图和具体实施例对本实用新型作进一步说明Below in conjunction with accompanying drawing and specific embodiment the utility model will be further described
如图1至图3所示,本实用新型提供了一种牛粪再处理后回收利用系统,根据牛粪处理流程依次包括牛舍1、集粪池4、匀浆池6、厌氧发酵罐8、干湿分离机9以及牛粪烘干室11,干湿分离机9分离出的液体流向沼液池16,沼液池16的沼液泵送至需要灌溉的农田,牛粪烘干室11连接有加热源沼气燃烧室10,该沼气燃烧室10通过沼气输送管道连接到厌氧发酵罐8,沼气燃烧室10与厌氧发酵罐8之间设置有脱硫塔7,脱硫塔7内使用氧化铁作为脱硫剂对沼气进行脱硫,脱硫后的沼气通过输送管道分别连接于沼气燃烧室10和加热水塔15,加热水塔15与厌氧发酵罐8相连,在低温状态下,热水通过热水输送管道82输送至厌氧发酵罐8的内壁夹层81,用于维持厌氧发酵罐8内的温度,厌氧发酵罐8下方设置有排水口83,可用于水的排放,牛粪烘干室11内设置有牛粪输送绞龙12用于牛粪输送,牛粪烘干室11对外还设置有排热气管道14,防止室内因空气温度过高发生危险,厌氧发酵罐8顶部设置有沼气出口84,沼气通过管道连接到所有使用处。As shown in Figures 1 to 3, the utility model provides a recycling system for cow dung after reprocessing. According to the cow dung treatment process, it sequentially includes a cowshed 1, a manure collection tank 4, a homogenization tank 6, and an anaerobic fermentation tank. 8. The dry-wet separator 9 and the cow dung drying room 11, the liquid separated by the dry-wet separator 9 flows to the biogas slurry tank 16, and the biogas slurry in the biogas slurry tank 16 is pumped to the farmland that needs to be irrigated, and the cow dung drying room 11 is connected with a heating source biogas combustion chamber 10, the biogas combustion chamber 10 is connected to the anaerobic fermentation tank 8 through a biogas delivery pipeline, a desulfurization tower 7 is arranged between the biogas combustion chamber 10 and the anaerobic fermentation tank 8, and the desulfurization tower 7 is used Iron oxide is used as a desulfurizer to desulfurize the biogas. The desulfurized biogas is respectively connected to the biogas combustion chamber 10 and the heating water tower 15 through the pipeline, and the heating water tower 15 is connected to the anaerobic fermentation tank 8. The delivery pipeline 82 is transported to the inner wall interlayer 81 of the anaerobic fermentation tank 8, which is used to maintain the temperature in the anaerobic fermentation tank 8, and a drain port 83 is arranged below the anaerobic fermentation tank 8, which can be used for water discharge, cow dung drying room Cow dung conveying auger 12 is arranged inside 11 for conveying cow dung. Cow dung drying chamber 11 is also provided with exhaust heat pipe 14 to the outside to prevent indoor danger due to high air temperature. The top of anaerobic fermentation tank 8 is provided with biogas Outlet 84, the biogas is piped to all points of use.
本实用新型的工作原理为:牛舍1内产生的牛粪便聚集到集粪池4内,牛舍1与集粪池4之间设置有粪污冲洗泵2,粪污冲洗泵2将集粪池4内液态粪便抽进牛舍1内冲刷粪便回流进集粪池4,形成循环,集粪池4还与沼液池16泵相连用于稀释集粪池4内的浓度,当集粪池4内浓度过高便将沼液池16内的沼液泵送进集粪池4内进行稀释,当集粪池4内的牛粪便达到一定的量便泵送至匀浆池6,集粪池4与匀浆池6之间设置有用于隔离长粗纤维的隔阑珊5,再在厌氧发酵罐8内发酵,发酵后的剩渣通过干湿分离机9固液分离,固体牛粪进入牛粪烘干室11干燥,而牛粪烘干室11的热源是通过厌氧发酵罐8产生的沼气燃烧产生,厌氧发酵罐8产生的沼气首先经过脱硫塔7脱硫,一部分用于在沼气燃烧室10内燃烧干燥牛粪,一部分用于加热水用于在低温状态下保持厌氧发酵罐8内温度,最后经过牛粪烘干室11干燥粉碎后牛粪成为含水量约为30%的牛床垫料,干湿分离机9分离出的液体流向沼液池16,沼液池16的沼液泵送至需要灌溉的农田。The working principle of the utility model is as follows: the cow feces produced in the cowshed 1 are gathered in the manure collection tank 4, and a manure washing pump 2 is arranged between the cow shed 1 and the manure collection tank 4, and the manure washing pump 2 will collect the manure The liquid feces in the pool 4 are pumped into the barn 1 to flush the excrement and flow back into the septic tank 4 to form a cycle. The septic tank 4 is also connected with the biogas slurry tank 16 pump to dilute the concentration in the septic tank 4. When the septic tank If the concentration in 4 is too high, the biogas slurry in the biogas slurry tank 16 will be pumped into the cesspool 4 for dilution. When the cow manure in the cesspool 4 reaches a certain amount, it will be pumped to the homogenization tank 6, and the manure will be collected. Between the pool 4 and the homogenization pool 6, there is a partition 5 for isolating long and thick fibers, and then fermented in the anaerobic fermentation tank 8, and the residue after fermentation is separated from the solid and liquid by the dry-wet separator 9, and the solid cow dung enters The cow dung drying chamber 11 is dry, and the heat source of the cow dung drying chamber 11 is produced by the biogas combustion produced by the anaerobic fermentation tank 8, and the biogas produced by the anaerobic fermentation tank 8 is firstly desulfurized by the desulfurization tower 7, and part of it is used in the biogas Combustion chamber 10 burns and dries cow dung, part of which is used to heat water to maintain the temperature in anaerobic fermentation tank 8 at low temperature, and finally passes through cow dung drying chamber 11 to dry and pulverize cow dung into a water content of about 30%. Cattle bedding material, the liquid separated by the dry-wet separator 9 flows to the biogas slurry tank 16, and the biogas slurry in the biogas slurry tank 16 is pumped to the farmland that needs to be irrigated.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, these Improvements and modifications also fall within the protection scope of the claims of the utility model.
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| CN201520255507.1U CN204607825U (en) | 2015-04-24 | 2015-04-24 | Recycling system after a kind of cow dung reprocessing |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106010944A (en) * | 2016-07-12 | 2016-10-12 | 张秉志 | Ring-in-ring integrated anaerobic fermentation reaction device |
| CN106146079A (en) * | 2016-08-31 | 2016-11-23 | 广州佳晟农业发展有限公司 | poultry manure processor |
| CN106145587A (en) * | 2015-04-24 | 2016-11-23 | 浙江景生态牧业有限公司 | Recycling system after a kind of cattle manure reprocessing |
| CN108610099A (en) * | 2018-05-21 | 2018-10-02 | 贵州省遵义市道真自治县聚特农牧业有限公司 | A kind of cow dung making fertilizer process equipment |
-
2015
- 2015-04-24 CN CN201520255507.1U patent/CN204607825U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106145587A (en) * | 2015-04-24 | 2016-11-23 | 浙江景生态牧业有限公司 | Recycling system after a kind of cattle manure reprocessing |
| CN106010944A (en) * | 2016-07-12 | 2016-10-12 | 张秉志 | Ring-in-ring integrated anaerobic fermentation reaction device |
| CN106146079A (en) * | 2016-08-31 | 2016-11-23 | 广州佳晟农业发展有限公司 | poultry manure processor |
| CN108610099A (en) * | 2018-05-21 | 2018-10-02 | 贵州省遵义市道真自治县聚特农牧业有限公司 | A kind of cow dung making fertilizer process equipment |
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