CN204606399U - Environment-friendly and energy-efficient jumbo bag machine - Google Patents
Environment-friendly and energy-efficient jumbo bag machine Download PDFInfo
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- CN204606399U CN204606399U CN201520143443.6U CN201520143443U CN204606399U CN 204606399 U CN204606399 U CN 204606399U CN 201520143443 U CN201520143443 U CN 201520143443U CN 204606399 U CN204606399 U CN 204606399U
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- 210000000078 claw Anatomy 0.000 claims abstract description 11
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract 1
- 239000000428 dust Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 238000012423 maintenance Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000003892 spreading Methods 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 1
- 229910052601 baryte Inorganic materials 0.000 description 1
- 239000010428 baryte Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型涉及一种环保节能型吨袋机，其技术方案是：包括吊爪、集气槽、漏斗、卡箍、破袋机构、出口接头、支座架、集气排管、空气锤，支座架的中间设有漏斗，吊爪固定在漏斗的上部，所述的漏斗的内壁设有集气槽，所述的集气槽连接漏斗外部的集气排管，集气排管连接抽吸泵，所述的漏斗的出口处设有破袋机构，所述的漏斗的底部通过卡箍固定出口接头，所述的漏斗的侧壁设有空气锤，所述的破袋机构包括破袋刀片、转轴、电机，电机输出轴连接转轴，所述的转轴上设有破袋刀片，电机固定在漏斗的外部，转轴和破袋刀片连接在漏斗的内部，所述的破袋刀片呈螺旋齿状固定在转轴上；有益效果：减少了破袋作业中人工劳动强度，从而达到高效节能目的，大大提高了经济效益和环保质量。
The utility model relates to an environment-friendly and energy-saving ton bag machine. Its technical scheme is: comprising a hanging claw, an air collecting tank, a funnel, a clamp, a bag breaking mechanism, an outlet joint, a support frame, an air collecting and discharging pipe, and an air hammer. There is a funnel in the middle of the support frame, and the hanging claw is fixed on the upper part of the funnel. The inner wall of the funnel is provided with an air collection groove, and the air collection groove is connected to the air collection and exhaust pipe outside the funnel, and the air collection and exhaust pipe is connected to the pump. Suction pump, the outlet of the funnel is provided with a bag breaking mechanism, the bottom of the funnel is fixed by a clamp to the outlet joint, the side wall of the funnel is provided with an air hammer, and the bag breaking mechanism includes a bag breaking mechanism The blade, the rotating shaft, the motor, the output shaft of the motor is connected to the rotating shaft, the rotating shaft is provided with a bag-breaking blade, the motor is fixed outside the funnel, the rotating shaft and the bag-breaking blade are connected inside the funnel, and the bag-breaking blade is helical Shape is fixed on the rotating shaft; Beneficial effect: reduce the manual labor intensity in the bag breaking operation, thus achieve the purpose of high efficiency and energy saving, and greatly improve the economic benefit and environmental protection quality.
Description
技术领域 technical field
本实用新型涉及一种破袋设备，特别涉及一种环保节能型吨袋机。 The utility model relates to a bag breaking device, in particular to an environment-friendly and energy-saving ton bag machine.
背景技术 Background technique
目前在固井水泥干混库、钻井平台、水泥厂、石英粉厂、重晶石厂以及相应领域常使用粉状物料吨袋破袋作业。工业生产粉状物料吨袋用破袋设备体积庞大，结构复杂，环境污染严重，吨袋不能再循环利用，检修频率频繁，成本费用高昂，并且对含尘气体中的粉尘无法或者很难进行收集，急切需要一种高效、环保、节能、便于粉尘收集的设备。 At present, ton bags of powdery materials are often used in cementing dry-mix warehouses, drilling platforms, cement plants, quartz powder plants, barite plants and corresponding fields. The bag breaking equipment for industrial production of powdery material ton bags is bulky, complex in structure, and seriously pollutes the environment. Ton bags cannot be recycled, frequent maintenance, high cost, and it is impossible or difficult to collect the dust in the dusty gas. , there is an urgent need for a device that is efficient, environmentally friendly, energy-saving, and convenient for dust collection.
发明内容 Contents of the invention
本实用新型的目的就是针对现有技术存在的上述缺陷，提供一种环保节能型吨袋机，减少了破袋作业中人工劳动强度，从而达到高效节能目的，大大提高了经济效益和环保质量。 The purpose of this utility model is to provide an environment-friendly and energy-saving ton bag machine for the above-mentioned defects in the prior art, which reduces the manual labor intensity in the bag breaking operation, thereby achieving the purpose of high efficiency and energy saving, and greatly improving economic benefits and environmental protection quality.
其技术方案是：包括吊爪、集气槽、漏斗、卡箍、破袋机构、出口接头、支座架、集气排管、空气锤，支座架的中间设有漏斗，吊爪固定在漏斗的上部，所述的漏斗的内壁设有集气槽，所述的集气槽连接漏斗外部的集气排管，集气排管连接抽吸泵，所述的漏斗的出口处设有破袋机构，所述的漏斗的底部通过卡箍固定出口接头，所述的漏斗的侧壁设有空气锤，所述的破袋机构包括破袋刀片、转轴、电机，电机输出轴连接转轴，所述的转轴上设有破袋刀片，电机固定在漏斗的外部，转轴的两端连接在漏斗两侧的转轴孔内，所述的破袋刀片呈螺旋齿状固定在转轴上。 Its technical plan is: including hanging claw, air collecting tank, funnel, clamp, bag breaking mechanism, outlet joint, support frame, gas collection and exhaust pipe, air hammer, a funnel is arranged in the middle of the support frame, and the hanging claw is fixed on The upper part of the funnel, the inner wall of the funnel is provided with a gas collection tank, the gas collection tank is connected to the gas collection and exhaust pipe outside the funnel, the gas collection and discharge pipe is connected to the suction pump, and the outlet of the funnel is provided with a breaker Bag mechanism, the bottom of the funnel is fixed by a clamp to the outlet joint, the side wall of the funnel is provided with an air hammer, the bag breaking mechanism includes a bag breaking blade, a rotating shaft, and a motor, and the output shaft of the motor is connected to the rotating shaft. The rotating shaft is provided with a bag-breaking blade, the motor is fixed on the outside of the funnel, the two ends of the rotating shaft are connected in the shaft holes on both sides of the funnel, and the bag-breaking blade is fixed on the rotating shaft in a helical tooth shape.
上述的漏斗与支座架之间设有支撑弹簧。 A supporting spring is arranged between the above-mentioned funnel and the support frame.
本实用新型的有益效果是：独特的刀具能够使吨袋再利用，刀具便于更换；设备破袋时能形成密闭空间，加上负压抽吸及收集部件能够使粉尘收集不扩散；根据吨袋外形设备设计为方形，适合吨袋安放；设备采用空气锤作为振动部件；设备支承部位加设支撑弹簧形成整体振动结构，振动频率大，物料下落速度快；设备部件采用快装连接，减少由振动引起的结构损坏，降低了检修频率，并装有检修组件，方便安装和检修；该设备结构紧凑，占地面积小，部件可靠，设备故障率低，使用寿命长，适合多种吨袋破袋工作场合。 The beneficial effects of the utility model are: the unique cutter can reuse the ton bag, and the cutter is easy to replace; the equipment can form a closed space when the bag is broken, and the addition of negative pressure suction and collecting parts can prevent the dust from spreading; according to the ton bag The shape of the equipment is designed to be square, suitable for placing large bags; the equipment uses air hammers as vibration parts; supporting springs are added to the supporting parts of the equipment to form an overall vibration structure, the vibration frequency is large, and the falling speed of materials is fast; the equipment parts are connected by quick installation to reduce vibration Structural damage caused by it reduces the maintenance frequency, and it is equipped with maintenance components to facilitate installation and maintenance; the equipment has a compact structure, a small footprint, reliable components, low equipment failure rate, and long service life. It is suitable for various tons of bags. workplace.
附图说明 Description of drawings
附图1是本实用新型的结构示意图； Accompanying drawing 1 is the structural representation of the utility model;
附图2是破袋机构的结构示意图； Accompanying drawing 2 is the structural representation of breaking bag mechanism;
上图中：吊爪1、集气槽2、漏斗3、卡箍4、破袋机构5、出口接头6、支座架7、集气排管8、支撑弹簧9、空气锤10、破袋刀片5.1、转轴5.2、电机5.3。 In the above picture: hanging claw 1, air collecting tank 2, funnel 3, clamp 4, bag breaking mechanism 5, outlet joint 6, support frame 7, gas collecting exhaust pipe 8, support spring 9, air hammer 10, bag breaking Blade 5.1, rotating shaft 5.2, motor 5.3.
具体实施方式 Detailed ways
结合附图1-2，对本实用新型作进一步的描述： In conjunction with accompanying drawings 1-2, the utility model is further described:
本实用新型包括吊爪1、集气槽2、漏斗3、卡箍4、破袋机构5、出口接头6、支座架7、集气排管8、空气锤10，支座架7的中间设有漏斗3，吊爪1固定在漏斗3的上部，所述的漏斗的内壁设有集气槽2，所述的集气槽2连接漏斗外部的集气排管8，集气排管8连接抽吸泵，所述的漏斗3的出口处设有破袋机构5，所述的漏斗3的底部通过卡箍4固定出口接头6，所述的漏斗3的侧壁设有空气锤10，所述的破袋机构5包括破袋刀片5.1、转轴5.2、电机5.3，电机5.3输出轴连接转轴5.2，所述的转轴5.2上设有破袋刀片5.1，电机5.3固定在漏斗3的外部，转轴5.2的两端连接在漏斗3两侧的转轴孔内，所述的破袋刀片5.1呈螺旋齿状固定在转轴5.2上。 The utility model includes a hanging claw 1, an air collection tank 2, a funnel 3, a clamp 4, a bag breaking mechanism 5, an outlet joint 6, a support frame 7, an air collection exhaust pipe 8, an air hammer 10, and the middle part of the support frame 7. A funnel 3 is provided, and the hanging claw 1 is fixed on the upper part of the funnel 3. The inner wall of the funnel is provided with a gas collection tank 2, and the gas collection tank 2 is connected to the gas collection and discharge pipe 8 outside the funnel, and the gas collection and discharge pipe 8 Connect the suction pump, the outlet of the funnel 3 is provided with a bag breaking mechanism 5, the bottom of the funnel 3 is fixed with the outlet joint 6 through the clamp 4, and the side wall of the funnel 3 is provided with an air hammer 10, The bag breaking mechanism 5 includes a bag breaking blade 5.1, a rotating shaft 5.2, a motor 5.3, the output shaft of the motor 5.3 is connected to the rotating shaft 5.2, the rotating shaft 5.2 is provided with a bag breaking blade 5.1, the motor 5.3 is fixed on the outside of the funnel 3, and the rotating shaft The two ends of 5.2 are connected in the shaft holes on both sides of the funnel 3, and the bag breaking blade 5.1 is fixed on the shaft 5.2 in a helical tooth shape.
其中，漏斗3与支座架7之间设有支撑弹簧9，漏斗两侧加设支撑弹簧形成整体振动结构，噪音小，物料下落速度快。 Wherein, a support spring 9 is provided between the funnel 3 and the support frame 7, and support springs are added on both sides of the funnel to form an overall vibration structure, with low noise and fast material falling speed.
工作原理和过程如下： The working principle and process are as follows:
1、吊装：吨袋通过吊爪1吊装放入漏斗3内，吊爪1与支座架7位置相对应与漏斗3配合形成封闭空间； 1. Hoisting: the ton bag is hoisted into the funnel 3 through the lifting claw 1, and the lifting claw 1 corresponds to the position of the support frame 7 and cooperates with the funnel 3 to form a closed space;
2、破袋：吨袋放入漏斗3内，破袋刀5对吨袋进行破袋作业，物料通过漏斗3底部进入出口接头6； 2. Bag breaking: the ton bag is put into the funnel 3, the bag breaking knife 5 performs the bag breaking operation on the ton bag, and the material enters the outlet joint 6 through the bottom of the funnel 3;
3、振动：破袋作业中，漏斗3在空气锤10的敲打作用下与支撑弹簧9形成整体振动，物料与吨袋在设备振动作用下快速下落。 3. Vibration: During the bag breaking operation, the funnel 3 forms an integral vibration with the support spring 9 under the impact of the air hammer 10, and the materials and large bags fall rapidly under the vibration of the equipment.
4、除尘：破袋作业中产生的粉尘在外界负压抽吸的作用下，通过漏斗3壁上的开口进入集气槽2，汇总到集气排管8进行集中处理； 4. Dust removal: Dust generated in the bag breaking operation is sucked by external negative pressure, enters the gas collection tank 2 through the opening on the wall of the funnel 3, and is collected in the gas collection and exhaust pipe 8 for centralized treatment;
该设备不但能解决对破袋过程中产生的粉尘进行有效收集，减少由粉尘引起的环境污染，而且设备独特的刀具能够实现吨袋的回收再利用以及对刀具快速更换。该设备采用空气锤作为漏斗敲打部件，漏斗两侧加设支撑弹簧形成整体振动结构，噪音小，物料下落速度快，减少了破袋作业中人工劳动强度，从而达到高效节能目的，大大提高了经济效益和环保质量。 This equipment can not only effectively collect the dust generated in the bag breaking process and reduce the environmental pollution caused by the dust, but also the unique cutter of the equipment can realize the recycling and reuse of the big bag and the rapid replacement of the cutter. The equipment uses an air hammer as the knocking part of the funnel. Support springs are added on both sides of the funnel to form an overall vibration structure. The noise is small and the falling speed of the material is fast, which reduces the labor intensity in the bag breaking operation, thereby achieving the purpose of high efficiency and energy saving, and greatly improving the economy efficiency and environmental quality.
本实用新型的有益效果是：独特的刀具能够使吨袋再利用，刀具便于更换；设备破袋时能形成密闭空间，加上负压抽吸及收集部件能够使粉尘收集不扩散；根据吨袋外形设备设计为方形，适合吨袋安放；设备采用空气锤作为振动部件；设备支承部位加设支撑弹簧形成整体振动结构，振动频率大，物料下落速度快；设备部件采用快装连接，减少由振动引起的结构损坏，降低了检修频率，并装有检修组件，方便安装和检修；该设备结构紧凑，占地面积小，部件可靠，设备故障率低，使用寿命长，适合多种吨袋破袋工作场合。 The beneficial effects of the utility model are: the unique cutter can reuse the ton bag, and the cutter is easy to replace; the equipment can form a closed space when the bag is broken, and the addition of negative pressure suction and collecting parts can prevent the dust from spreading; according to the ton bag The shape of the equipment is designed to be square, suitable for placing large bags; the equipment uses air hammers as vibration parts; supporting springs are added to the supporting parts of the equipment to form an overall vibration structure, the vibration frequency is large, and the falling speed of materials is fast; the equipment parts are connected by quick installation to reduce vibration Structural damage caused by it reduces the maintenance frequency, and it is equipped with maintenance components to facilitate installation and maintenance; the equipment has a compact structure, a small footprint, reliable components, low equipment failure rate, and long service life. It is suitable for various tons of bags. workplace.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520143443.6U CN204606399U (en) | 2015-03-13 | 2015-03-13 | Environment-friendly and energy-efficient jumbo bag machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520143443.6U CN204606399U (en) | 2015-03-13 | 2015-03-13 | Environment-friendly and energy-efficient jumbo bag machine |
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| CN204606399U true CN204606399U (en) | 2015-09-02 |
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| CN201520143443.6U Expired - Lifetime CN204606399U (en) | 2015-03-13 | 2015-03-13 | Environment-friendly and energy-efficient jumbo bag machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108163304A (en) * | 2018-01-16 | 2018-06-15 | 斐控环境工程（上海）有限公司 | A kind of sack throwing device |
| CN109305431A (en) * | 2018-10-09 | 2019-02-05 | 程钰 | Continous way red mud modified firming agent jumbo bag bale broken transportation system |
-
2015
- 2015-03-13 CN CN201520143443.6U patent/CN204606399U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108163304A (en) * | 2018-01-16 | 2018-06-15 | 斐控环境工程（上海）有限公司 | A kind of sack throwing device |
| CN109305431A (en) * | 2018-10-09 | 2019-02-05 | 程钰 | Continous way red mud modified firming agent jumbo bag bale broken transportation system |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Environmental protection and energy saving type ton bag machine Effective date of registration: 20190129 Granted publication date: 20150902 Pledgee: Dongying Branch of China Postal Savings Bank Co.,Ltd. Pledgor: DONGYING WANBANG PETROLEUM TECHNOLOGY Co.,Ltd. Registration number: 2019990000087 |
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Address after: No. 1240, Nan'er Road, Dongying District, Dongying City, Shandong Province (Shengli Park) Patentee after: Shandong Wanbang Petroleum Technology Co.,Ltd. Address before: 257000, Shengli Industrial Park, two South 1240 Road, Dongying District, Dongying, Shandong Patentee before: DONGYING WANBANG PETROLEUM TECHNOLOGY Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
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Date of cancellation: 20210519 Granted publication date: 20150902 Pledgee: Dongying Branch of China Postal Savings Bank Co.,Ltd. Pledgor: Shandong Wanbang Petroleum Technology Co.,Ltd. Registration number: 2019990000087 |
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| PM01 | Change of the registration of the contract for pledge of patent right |
Change date: 20210519 Registration number: 2019990000087 Pledgor after: Shandong Wanbang Petroleum Technology Co.,Ltd. Pledgor before: DONGYING WANBANG PETROLEUM TECHNOLOGY Co.,Ltd. |
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