CN204599306U - For wrapping up in rice-pudding leaf shaping equipment of rice-pudding machine - Google Patents

For wrapping up in rice-pudding leaf shaping equipment of rice-pudding machine Download PDF

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Publication number
CN204599306U
CN204599306U CN201520243542.1U CN201520243542U CN204599306U CN 204599306 U CN204599306 U CN 204599306U CN 201520243542 U CN201520243542 U CN 201520243542U CN 204599306 U CN204599306 U CN 204599306U
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rice
pudding
wrapping
zong
shaping equipment
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彭玉慧
金旭东
厉建平
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Zhejiang Wufangzhai Industry Co Ltd
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Zhejiang Wufangzhai Industry Co Ltd
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Abstract

本实用新型公开了一种用于裹粽机的粽叶定型装置,包括底座和安装在底座上的定型模具,所述的定型磨具包括具有圆锥成型面的定模,以及压覆在所述圆锥成型面外的动模,所述的动模由至少两块活动的弧形模板拼成。本实用新型结构简单,操作方便,利用具有圆锥成型面的定模,待成型的粽叶包裹在定模上,再用动模压紧粽叶,实现粽叶定型,提高裹粽速度。

The utility model discloses a rice dumpling leaf shaping device for a rice dumpling wrapping machine, which comprises a base and a shaping mold installed on the base. A movable die outside the conical molding surface, the movable die is composed of at least two movable arc templates. The utility model has the advantages of simple structure and convenient operation. The fixed mold with a conical forming surface is used to wrap the zong leaves to be formed on the fixed mold, and then the movable mold is used to compress the zong leaves to realize the shape of the zong leaves and increase the speed of wrapping the zong.

Description

用于裹粽机的粽叶定型装置Zong Leaf Shaping Device for Zong Wrapping Machine

技术领域technical field

本实用新型涉及一种裹粽机的部件,尤其涉及一种用于裹粽机的粽叶定型装置。The utility model relates to a component of a rice dumpling wrapping machine, in particular to a rice dumpling leaf shaping device used for the dumpling wrapping machine.

背景技术Background technique

粽子是端午节的传统节日食品,由粽叶包裹糯米蒸制而成。粽子还是中国历史上迄今为止文化积淀最深厚的传统食品,因各地习俗的不同,人们给粽子的含义也有所不同,在南方与北方就有着较大的差别。目前,粽子已从一种节令食品逐步发展成为日常快速消费品,在江浙及两广等地区已经成为消费者日常餐桌食品的一部分。Zongzi is a traditional festival food of the Dragon Boat Festival, which is made by steaming glutinous rice wrapped in zong leaves. Zongzi is still the traditional food with the deepest cultural accumulation in Chinese history. Due to the different customs in different places, people give different meanings to zongzi, and there is a big difference between the south and the north. At present, zongzi has gradually developed from a seasonal food to a daily fast-moving consumer product, and has become a part of consumers' daily table food in Jiangsu, Zhejiang, Guangdong, Guangxi and other regions.

传统裹粽由工人选用粽叶,将其打成漏斗状,然后手工加入底米、馅料、盖米,接着称重,再加、减米量,直至满足重量要求后再成型、扎线,由主要7个工序共约21个手工动作完成。Traditionally, workers choose zong leaves and beat them into a funnel shape, then manually add the bottom rice, fillings, and cover rice, then weigh them, add and subtract the amount of rice, and then shape and tie the threads until the weight requirements are met. It is completed by about 21 manual actions in 7 main processes.

手工包粽子已沿袭两千多年,国内粽子生产企业至今仍采用此法。但纯手工裹粽很难做到质量标准化。人工包裹粽子时,双手要与大米、馅料直接接触,容易留下卫生隐患;且由于人为因素,粽子计量和加工速度难以控制,随着市场需求量的扩大,单纯的依靠人力已无法满足包裹的速度,另一方面,在长期不间断的包扎过程中,操作工手指很容易被线磨破,存在诸多的缺陷。Hand-made zongzi has been used for more than two thousand years, and domestic zongzi manufacturers still use this method. However, it is difficult to standardize the quality of hand-wrapped rice dumplings. When manually wrapping zongzi, both hands have to be in direct contact with the rice and fillings, which is likely to leave a sanitary hazard; and due to human factors, it is difficult to control the measurement and processing speed of zongzi. With the expansion of market demand, it is no longer possible to rely solely on manpower On the other hand, in the long-term uninterrupted bandaging process, the operator's fingers are easily worn out by the thread, and there are many defects.

为改善人工裹粽存在的问题,授权公告号为CN201260361的专利文献提供了一种粽子自动包扎机,该粽子自动包扎机是在一条输送带上装有多块模盘,每块模盘上装有若干只模腔,模盘两端固定连接在输送带上,模盘随输送带循环经过各工位装置,包括粽叶热成形装置、灌米装置、加肉装置、压平装置、粽子包裹装置以及捆扎打结装置。In order to improve the existing problems of manually wrapping rice dumplings, the patent document CN201260361 provides an automatic wrapping machine for rice dumplings. The automatic wrapping machine for rice dumplings is equipped with multiple modules on a conveyor belt, and each module is equipped with several modules. There is only a mold cavity, and both ends of the mold plate are fixedly connected to the conveyor belt. The mold plate circulates through various station devices with the conveyor belt, including the thermoforming device for rice dumpling leaves, rice filling device, meat adding device, flattening device, zongzi wrapping device and Strapping and knotting device.

上述专利中的粽叶热成形装置,利用上、下凹凸模来压粽叶,使粽叶基本定型,存在粽叶容易压坏的问题,粽叶损坏浪费较多,且粽叶成型形状难以保证。The Zongye thermoforming device in the above-mentioned patent uses the upper and lower concave and convex molds to press the Zongye leaves, so that the Zongye leaves are basically shaped, but there is a problem that the Zongye leaves are easily crushed, and the damage and waste of the Zongye leaves is more, and the shape of the Zongye leaves is difficult to guarantee. .

实用新型内容Utility model content

为解决现有技术中粽叶定型存在的问题,本实用新型提供了一种用于裹粽机的粽叶定型装置,利用具有圆锥成型面的定模,待成型的粽叶包裹在定模上,再用动模压紧粽叶,实现粽叶定型,装置结构简单,便于安装、加工。In order to solve the problems existing in the shaping of zong leaves in the prior art, the utility model provides a zong leaf shaping device for a zong wrapping machine, using a fixed mold with a conical forming surface, and the zong leaves to be formed are wrapped on the fixed mold , and then use the movable mold to compress the zong leaves to realize the shape of the zong leaves. The device has a simple structure and is convenient for installation and processing.

本实用新型所采用的具体技术方案如下:The concrete technical scheme that the utility model adopts is as follows:

一种用于裹粽机的粽叶定型装置,包括底座和安装在底座上的定型模具,所述的定型磨具包括具有圆锥成型面的定模,以及压覆在所述圆锥成型面外的动模,所述的动模由至少两块活动的弧形模板拼成。A zong leaf shaping device for a rice dumpling wrapping machine, comprising a base and a shaping mold installed on the base, the shaping abrasive includes a fixed mold with a conical molding surface, and a The moving mold is composed of at least two movable arc formworks.

本实用新型的定型模具包括定模和动模,定模具有圆锥成型面,由人工将待定型的粽叶包裹在定模外,然后驱动多块弧形模板靠拢,并压覆在定模的圆锥成型面外,保持一段时间后完成粽叶的定型,适用于粽叶定型的批量操作,利于提高生产效率。The sizing mold of the utility model includes a fixed mold and a movable mold. The fixed mold has a conical forming surface, and the zong leaves to be shaped are manually wrapped outside the fixed mold, and then a plurality of arc-shaped templates are driven to move closer together and pressed on the fixed mold. Outside the cone forming surface, the shape of the zong leaves is completed after a period of time, which is suitable for batch operation of the shape of the zong leaves, which is beneficial to improve production efficiency.

作为优选的,所述的底座上设置支架,定模通过高度调节杆安装在支架上。As a preference, a bracket is arranged on the base, and the fixed mold is installed on the bracket through a height adjusting rod.

通过高度调节杆安装的定模具有高度调节的功能,一方面便于拆模,避免定型后的粽叶散落,另一方面便于模具更换,针对不同尺寸的模具,合理调节模具的高度位置。The fixed mold installed by the height adjustment rod has the function of height adjustment. On the one hand, it is convenient to dismantle the mold and avoid the scattered leaves after setting.

作为优选的,所述的高度调节杆为与支架螺纹配合的螺杆。Preferably, the height adjusting rod is a screw threaded with the bracket.

采用螺杆作为高度调节杆,便于加工,操作简单,调节精度高,是一种稳定、常用的调节方式。The screw rod is used as the height adjustment rod, which is convenient for processing, simple in operation and high in adjustment accuracy, and is a stable and commonly used adjustment method.

作为优选的,所述的弧形模板由安装在底座上的调节杆驱动。所述的底座上设有支撑板,所述调节杆螺纹配合穿过该支撑板。Preferably, the arc formwork is driven by an adjusting rod installed on the base. The base is provided with a supporting plate, and the adjusting rod is screwed through the supporting plate.

通过调节杆的驱动,将弧形模板压覆在包裹有粽叶的定模外,将粽叶压紧于定模和动模之间,实现粽叶的定型,调节杆也采用螺杆调节驱动的方式,实现弧形模板的相对运动。Driven by the adjusting rod, the arc-shaped formwork is pressed and covered outside the fixed mold wrapped with zong leaves, and the zong leaves are pressed between the fixed mold and the movable mold to realize the shape of the zong leaves. The adjusting rod is also driven by screw adjustment. way to realize the relative movement of the arc formwork.

作为优选的,所述的定模和/或动模上设有加热模块。Preferably, a heating module is provided on the fixed mold and/or the movable mold.

定型过程中,通过加热模块对模具进行适当加热,增加粽叶的定型速度,提高定型效率。During the shaping process, the mold is properly heated through the heating module to increase the shaping speed of the zong leaves and improve the shaping efficiency.

作为优选的,所述的弧形模板由安装在底座上的气缸驱动。Preferably, the arc formwork is driven by an air cylinder installed on the base.

上述的调节杆为手动调节方式,也可以采用气缸驱动,实现弧形模板的自动控制,可以利用定时器设置定型时间。The above-mentioned adjusting rod is a manual adjustment method, and it can also be driven by a cylinder to realize automatic control of the arc template, and the setting time can be set by a timer.

本实用新型结构简单,操作方便,利用具有圆锥成型面的定模,待成型的粽叶包裹在定模上,再用动模压紧粽叶,实现粽叶定型,提高裹粽速度。The utility model has the advantages of simple structure and convenient operation. The fixed mold with a conical forming surface is used to wrap the zong leaves to be formed on the fixed mold, and then the movable mold is used to compress the zong leaves to realize the shape of the zong leaves and increase the speed of wrapping the zong.

附图说明Description of drawings

图1为粽叶定型装置的结构示意图。Fig. 1 is the structural representation of the rice dumpling leaf shaping device.

具体实施方式Detailed ways

下面结合附图对本实用新型的粽叶定型装置作进一步详细描述。Below in conjunction with accompanying drawing, the rice dumpling leaf shaping device of the present utility model is described in further detail.

如图1所示,一种用于裹粽机的粽叶定型装置,包括底座1和安装在底座1上的定型模具。定型磨具包括具有圆锥成型面6的定模2,以及压覆在圆锥成型面6外的动模,该动模由至少两块活动的弧形模板3拼成。As shown in FIG. 1 , a zong leaf shaping device for a zong wrapping machine includes a base 1 and a shaping mold installed on the base 1 . The shaped grinding tool includes a fixed mold 2 with a conical molding surface 6, and a movable mold pressed outside the conical molding surface 6, and the movable mold is composed of at least two movable arc templates 3.

底座1上设置支架4,定模2通过高度调节杆5安装在支架4上,且该高度调节杆5为与支架4螺纹配合的螺杆,驱动螺杆旋转,调节定模2的高度,便于定型后的拆模,也利于模具的调节更换。The base 1 is provided with a support 4, and the fixed mold 2 is installed on the support 4 through a height adjustment rod 5, and the height adjustment rod 5 is a screw threaded with the support 4 to drive the screw to rotate to adjust the height of the fixed mold 2, which is convenient for setting The removal of the mold is also conducive to the adjustment and replacement of the mold.

弧形模板3由安装在底座上的调节杆驱动,底座1上设有支撑板9,调节杆8螺纹配合穿过该支撑板9,即该调节杆8也为螺杆,通过调节杆8的驱动,将弧形模板3压覆在包裹有粽叶的定模2外,将粽叶压紧于定模和动模之间,定型粽叶。The arc formwork 3 is driven by the adjusting rod installed on the base, the base 1 is provided with a support plate 9, and the adjusting rod 8 is screwed through the supporting plate 9, that is, the adjusting rod 8 is also a screw rod, driven by the adjusting rod 8 , the curved formwork 3 is pressed and covered outside the fixed mold 2 wrapped with zong leaves, and the zong leaves are compressed between the fixed mold and the movable mold, and the zong leaves are shaped.

在另一个实施例中,为加快粽叶定型速度,提高生产效率,定模或动模上设有加热模块7。In another embodiment, in order to speed up the shaping speed of the zong leaves and improve the production efficiency, a heating module 7 is provided on the fixed mold or the movable mold.

在另一个实施例中,弧形模板由安装在底座1上的气缸驱动,实现弧形模板的自动控制,可以利用定时器控制气缸,设定粽叶的定型时间,实现粽叶定型的标准化控制。In another embodiment, the arc template is driven by a cylinder installed on the base 1 to realize the automatic control of the arc template, and the timer can be used to control the cylinder to set the setting time of the rice dumpling leaves, so as to realize the standardized control of the rice dumpling leaves typing .

上述装置在操作时,由人工将待定型的粽叶包裹在定模外,然后驱动多块弧形模板靠拢,并压覆在定模的圆锥成型面上,保持一段时间后完成粽叶的定型,适用于粽叶定型的批量操作,利于提高生产效率。When the above-mentioned device is in operation, the zong leaves to be shaped are manually wrapped outside the fixed mold, and then a plurality of arc-shaped templates are driven close together, and pressed on the conical forming surface of the fixed mold, and the shape of the zong leaves is completed after a period of time. , suitable for batch operation of zong leaves shaping, which is beneficial to improve production efficiency.

以上所述仅为本实用新型的较佳实施举例,并不用于限制本实用新型,凡在本实用新型精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only examples of the preferred implementation of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of the new protection.

Claims (7)

1. one kind for wrapping up in rice-pudding leaf shaping equipment of rice-pudding machine, comprise base and be arranged on the shaper on base, it is characterized in that, described sizing grinding tool comprises the cover half with circular cone forming surface, and the dynamic model covered outside described circular cone forming surface, described dynamic model is combined into by least two pieces of movable arc formworks.
2. as claimed in claim 1 for wrapping up in rice-pudding leaf shaping equipment of rice-pudding machine, it is characterized in that, described base arranges support, cover half is rack-mount by height regulating rod.
3. as claimed in claim 2 for wrapping up in rice-pudding leaf shaping equipment of rice-pudding machine, it is characterized in that, described height regulating rod is the screw rod with support threaded engagement.
4. as claimed in claim 1 for wrapping up in rice-pudding leaf shaping equipment of rice-pudding machine, it is characterized in that, described arc formwork is driven by the adjusting rod be arranged on base.
5. as claimed in claim 4 for wrapping up in rice-pudding leaf shaping equipment of rice-pudding machine, it is characterized in that, described base is provided with gripper shoe, and described adjusting rod threaded engagement is through this gripper shoe.
6. as claimed in claim 1 for wrapping up in rice-pudding leaf shaping equipment of rice-pudding machine, it is characterized in that, described cover half and/or dynamic model are provided with heating module.
7. as claimed in claim 1 for wrapping up in rice-pudding leaf shaping equipment of rice-pudding machine, it is characterized in that, described arc formwork is by the air cylinder driven be arranged on base.
CN201520243542.1U 2015-04-21 2015-04-21 For wrapping up in rice-pudding leaf shaping equipment of rice-pudding machine Expired - Lifetime CN204599306U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107594347A (en) * 2017-09-30 2018-01-19 刘期春 The wrapping paper and the method with wrapping paper production Zongzi that large-scale production Zongzi uses
CN108142822A (en) * 2018-01-30 2018-06-12 浙江智珺智能科技有限公司 A kind of Zongzi package mechanism
CN110692923A (en) * 2019-11-26 2020-01-17 衡阳市君玲传统食品科技发展有限责任公司 Large-scale zongzi forming die and method for manufacturing large-scale zongzi by using forming die
CN115669973A (en) * 2022-12-21 2023-02-03 俞广来 A zongzi leaf wraps up in a roll structure for automatic package zongzi machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107594347A (en) * 2017-09-30 2018-01-19 刘期春 The wrapping paper and the method with wrapping paper production Zongzi that large-scale production Zongzi uses
CN108142822A (en) * 2018-01-30 2018-06-12 浙江智珺智能科技有限公司 A kind of Zongzi package mechanism
CN110692923A (en) * 2019-11-26 2020-01-17 衡阳市君玲传统食品科技发展有限责任公司 Large-scale zongzi forming die and method for manufacturing large-scale zongzi by using forming die
CN115669973A (en) * 2022-12-21 2023-02-03 俞广来 A zongzi leaf wraps up in a roll structure for automatic package zongzi machine
CN115669973B (en) * 2022-12-21 2023-08-18 俞广来 A zongzi leaf is wrapped up in and is rolled up structure for automatic packet zongzi machine

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