CN204596481U - A kind of aramid fiber ruggedized cable - Google Patents
A kind of aramid fiber ruggedized cable Download PDFInfo
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- CN204596481U CN204596481U CN201520197750.2U CN201520197750U CN204596481U CN 204596481 U CN204596481 U CN 204596481U CN 201520197750 U CN201520197750 U CN 201520197750U CN 204596481 U CN204596481 U CN 204596481U
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Abstract
本实用新型涉及一种芳纶纤维加强型电缆,它包括由导线束绞合而成的导体,在所述导体内均匀设有芳纶纤维丝,在所述导体外部设有内半导电带层,在所述内半导电带层外部设有半导电屏蔽层,在所述半导电屏蔽层外设有绝缘层,在所述绝缘层外部设有半导电绝缘屏蔽层,在所述半导电绝缘屏蔽层外部设有外半导电带层,在所述外半导电带层外部设有铜丝芳纶纤维丝编织层,所述铜丝芳纶纤维丝编织层由铜丝和芳纶纤维丝按照2迭2垂直编织而成,在所述铜丝芳纶纤维丝编织层外部设有填充层,在所述填充层外部设有芳纶纤维丝编织层,在所述芳纶纤维丝编织层外部设有外护套层。本实用新型提高电缆整体强度,提高产品使用寿命。
The utility model relates to an aramid fiber-reinforced cable, which comprises a conductor twisted by wire bundles, aramid fiber filaments are evenly arranged inside the conductor, and an inner semi-conductive tape layer is arranged outside the conductor , a semiconductive shielding layer is provided outside the inner semiconductive tape layer, an insulating layer is provided outside the semiconductive shielding layer, a semiconductive insulating shielding layer is provided outside the insulating layer, and a semiconductive insulating shielding layer is provided outside the semiconductive insulating layer. An outer semi-conductive tape layer is provided outside the shielding layer, and a braided layer of copper wire aramid fiber wire is arranged outside the outer semi-conductive tape layer, and the braided layer of copper wire aramid fiber wire is composed of copper wire and aramid fiber wire according to 2 stacks of 2 vertical braids, a filling layer is provided outside the braided layer of copper wire aramid fiber, a braided layer of aramid fiber is provided outside the filled layer, and a braided layer of aramid fiber is provided outside the braided layer of aramid fiber An outer sheath is provided. The utility model improves the overall strength of the cable and improves the service life of the product.
Description
技术领域technical field
本实用新型涉及一种电缆,具体涉及一种高强度电缆。The utility model relates to a cable, in particular to a high-strength cable.
背景技术Background technique
国内的橡皮卷绕电缆在运行过程中因受到频繁弯曲、拉伸等多种机械应力作用,易导致线芯的断裂,一旦断芯将造成整个生产线停产,给用户造成很大的损失。Domestic rubber winding cables are subject to various mechanical stresses such as frequent bending and stretching during operation, which can easily lead to core breakage. Once the core is broken, the entire production line will stop production, causing great losses to users.
根据现场跟踪、取样分析,电缆长期频繁受到过度弯曲、拉伸等两种以上的应力的复合作用,如果是小截面的导体,更加容易断芯。普遍存在电缆的线芯容易断裂的现象,导致电缆的使用寿命普遍不能满足生产现场的要求。进口采煤机电缆的使用寿命虽然高出国产电缆,一般在半年左右。另一方面,进口电缆又具有产品价格高的不利因素。According to on-site tracking and sampling analysis, the cable is frequently subjected to the combined effects of two or more stresses such as excessive bending and stretching for a long time. If it is a conductor with a small cross-section, it is easier to break the core. It is common for the wire core of the cable to break easily, resulting in that the service life of the cable generally cannot meet the requirements of the production site. Although the service life of imported shearer cables is higher than that of domestic cables, it is generally about half a year. On the other hand, imported cables have the disadvantage of high product prices.
发明内容Contents of the invention
发明目的:本实用新型的目的是为了克服现有技术中的不足,提供一种提高电缆整体强度,提高产品使用寿命的芳纶纤维加强型电缆。Purpose of the invention: The purpose of this utility model is to overcome the deficiencies in the prior art and provide an aramid fiber-reinforced cable that improves the overall strength of the cable and improves the service life of the product.
技术方案:为了解决上述技术问题,本实用新型所述的一种芳纶纤维加强型电缆,它包括由导线束绞合而成的导体,在所述导体内均匀设有芳纶纤维丝,在所述导体外部设有内半导电带层,在所述内半导电带层外部设有半导电屏蔽层,在所述半导电屏蔽层外设有绝缘层,在所述绝缘层外部设有半导电绝缘屏蔽层,在所述半导电绝缘屏蔽层外部设有外半导电带层,在所述外半导电带层外部设有铜丝芳纶纤维丝编织层,所述铜丝芳纶纤维丝编织层由铜丝和芳纶纤维丝按照2迭2垂直编织而成,在所述铜丝芳纶纤维丝编织层外部设有填充层,在所述填充层外部设有芳纶纤维丝编织层,在所述芳纶纤维丝编织层外部设有外护套层。Technical solution: In order to solve the above technical problems, an aramid fiber-reinforced cable described in the utility model includes a conductor formed by twisting wire bundles, and aramid fiber filaments are evenly arranged in the conductor, and in the An inner semi-conductive tape layer is provided outside the conductor, a semi-conductive shielding layer is provided outside the inner semi-conductive tape layer, an insulating layer is provided outside the semi-conductive shielding layer, and a semi-conductive shielding layer is provided outside the insulating layer. The conductive insulating shielding layer is provided with an outer semiconductive tape layer outside the semiconductive insulating shield layer, and a braided layer of copper wire aramid fiber wire is arranged outside the outer semiconductive tape layer, and the copper wire aramid fiber wire The braiding layer is made of copper wire and aramid fiber wire according to 2 stacks of vertical weaving, a filling layer is provided outside the braiding layer of copper wire and aramid fiber wire, and a braiding layer of aramid fiber wire is provided outside the filling layer , an outer sheath layer is provided outside the braided layer of aramid fibers.
所述导线束为镀锡铜线束。The wire bundles are tinned copper wire bundles.
所述导体设有两个。There are two conductors.
所述绝缘层为EPR绝缘层。The insulating layer is an EPR insulating layer.
所述填充层为半导电填充层。The filling layer is a semiconducting filling layer.
所述外护套层为CPE护套层。The outer sheath layer is a CPE sheath layer.
有益效果:本实用新型与现有技术相比,其显著优点是:本实用新型结构设置合理,采用芳纶纤维丝绞合在导体内,让芳纶纤维丝来承载一些力,可以减少导体铜丝的受力,提高导体的抗拉和抗弯曲性能,采用铜丝芳纶纤维丝编织层和芳纶纤维丝编织层,进一步提高电缆的整体强度,芳纶纤维丝编织层和外护套层通过双层共挤而成,一次成型,加强到位,外护套层防护效果好,本产品使用寿命长,符合实际使用要求。Beneficial effects: Compared with the prior art, the utility model has the remarkable advantages that: the utility model has a reasonable structure setting, uses aramid fiber strands to twist in the conductor, and allows the aramid fiber strands to carry some force, which can reduce the conductor copper. The stress of the wire can improve the tensile and bending resistance of the conductor. The copper wire aramid fiber braid and the aramid fiber braid are used to further improve the overall strength of the cable. The aramid fiber braid and the outer sheath layer It is formed by double-layer co-extrusion, one-time molding, reinforced in place, and the outer sheath layer has a good protective effect. This product has a long service life and meets the actual use requirements.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
如图1所示,本实用新型所述的一种芳纶纤维加强型电缆,它包括由导线束1绞合而成的导体2,在所述导体2内均匀设有芳纶纤维丝3,在所述导体2外部设有内半导电带层4,在所述内半导电带层4外部设有半导电屏蔽层5,在所述半导电屏蔽层5外设有绝缘层6,在所述绝缘层6外部设有半导电绝缘屏蔽层7,在所述半导电绝缘屏蔽层7外部设有外半导电带层8,在所述外半导电带层8外部设有铜丝芳纶纤维丝编织层9,所述铜丝芳纶纤维丝编织层9由铜丝10和芳纶纤维丝11按照2迭2垂直经纬编织而成,在所述铜丝芳纶纤维丝编织层9外部设有填充层12,在所述填充层12外部设有芳纶纤维丝编织层13,在所述芳纶纤维丝编织层13外部设有外护套层14;所述导线束1为镀锡铜线束;所述导体2设有两个;所述绝缘层6为EPR绝缘层;所述填充层12为半导电填充层;所述外护套层14为CPE护套层。本实用新型结构设置合理,采用芳纶纤维丝绞合在导体内,让芳纶纤维丝来承载一些力,可以减少导体铜丝的受力,提高导体的抗拉和抗弯曲性能,采用铜丝芳纶纤维丝编织层和芳纶纤维丝编织层,进一步提高电缆的整体强度,芳纶纤维丝编织层和外护套层通过双层共挤而成,一次成型,加强到位,外护套层防护效果好,本产品使用寿命长,符合实际使用要求。As shown in Figure 1, a kind of aramid fiber reinforced cable described in the utility model includes a conductor 2 twisted by a wire bundle 1, and aramid fiber filaments 3 are uniformly arranged in the conductor 2, An inner semiconductive tape layer 4 is provided outside the conductor 2, a semiconductive shielding layer 5 is provided outside the inner semiconductive tape layer 4, an insulating layer 6 is provided outside the semiconductive shielding layer 5, and an insulating layer 6 is provided outside the semiconductive shielding layer 5. The outside of the insulating layer 6 is provided with a semi-conductive insulating shielding layer 7, an outer semi-conductive tape layer 8 is arranged outside the semi-conductive insulating shielding layer 7, and a copper wire aramid fiber is arranged outside the outer semi-conductive tape layer 8. Silk weaving layer 9, the copper wire aramid fiber wire braiding layer 9 is formed by weaving copper wires 10 and aramid fiber wires 11 according to 2 stacks of 2 vertical warp and weft, and the copper wire aramid fiber wire braiding layer 9 is externally arranged There is a filling layer 12, an aramid fiber braiding layer 13 is arranged outside the filling layer 12, and an outer sheath layer 14 is arranged outside the aramid fiber braiding layer 13; the wire harness 1 is tinned copper Wire harness; two conductors 2 are provided; the insulating layer 6 is an EPR insulating layer; the filling layer 12 is a semiconducting filling layer; the outer sheath layer 14 is a CPE sheathing layer. The structure of the utility model is reasonably arranged, and the aramid fiber wire is twisted in the conductor, so that the aramid fiber wire can carry some force, which can reduce the force of the copper wire of the conductor, improve the tensile and bending resistance of the conductor, and adopt the copper wire The aramid fiber braiding layer and the aramid fiber braiding layer further improve the overall strength of the cable. The aramid fiber braiding layer and the outer sheath layer are made by double-layer co-extrusion, which is formed once and strengthened in place. The outer sheath layer The protection effect is good, and the service life of this product is long, which meets the requirements of actual use.
本实用新型提供了一种思路及方法,具体实现该技术方案的方法和途径很多,以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围,本实施例中未明确的各组成部分均可用现有技术加以实现。The utility model provides a kind of train of thought and method, and there are many methods and approaches for realizing the technical solution. The above description is only a preferred embodiment of the utility model. It should be pointed out that for those of ordinary skill in the art, Under the premise of not departing from the principle of the utility model, some improvements and modifications can also be made, and these improvements and modifications should also be regarded as the protection scope of the utility model, and each component that is not clear in the present embodiment can be improved by the prior art. accomplish.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520197750.2U CN204596481U (en) | 2015-04-02 | 2015-04-02 | A kind of aramid fiber ruggedized cable |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520197750.2U CN204596481U (en) | 2015-04-02 | 2015-04-02 | A kind of aramid fiber ruggedized cable |
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| CN204596481U true CN204596481U (en) | 2015-08-26 |
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| CN201520197750.2U Expired - Lifetime CN204596481U (en) | 2015-04-02 | 2015-04-02 | A kind of aramid fiber ruggedized cable |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105575503A (en) * | 2016-01-29 | 2016-05-11 | 太仓市微贯机电有限公司 | New type air guide cable |
| CN106158102A (en) * | 2015-04-02 | 2016-11-23 | 江苏宝安电缆有限公司 | A kind of aramid fiber ruggedized cable |
| CN106486198A (en) * | 2015-09-01 | 2017-03-08 | 无锡市群星线缆有限公司 | A kind of novel intelligent track traffic cable |
| CN106486199A (en) * | 2015-09-01 | 2017-03-08 | 无锡市群星线缆有限公司 | A kind of weak-current cable |
| CN106486191A (en) * | 2015-09-01 | 2017-03-08 | 无锡市群星线缆有限公司 | A kind of intelligent machine trailing cable |
-
2015
- 2015-04-02 CN CN201520197750.2U patent/CN204596481U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106158102A (en) * | 2015-04-02 | 2016-11-23 | 江苏宝安电缆有限公司 | A kind of aramid fiber ruggedized cable |
| CN106486198A (en) * | 2015-09-01 | 2017-03-08 | 无锡市群星线缆有限公司 | A kind of novel intelligent track traffic cable |
| CN106486199A (en) * | 2015-09-01 | 2017-03-08 | 无锡市群星线缆有限公司 | A kind of weak-current cable |
| CN106486191A (en) * | 2015-09-01 | 2017-03-08 | 无锡市群星线缆有限公司 | A kind of intelligent machine trailing cable |
| CN105575503A (en) * | 2016-01-29 | 2016-05-11 | 太仓市微贯机电有限公司 | New type air guide cable |
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| C14 | Grant of patent or utility model | ||
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Address after: 214205 West Side of Chaquan Road, Environmental Science Park, Yixing City, Wuxi City, Jiangsu Province Patentee after: Jiangsu Bao'an Cable Co.,Ltd. Address before: 214205 West Side of Chaquan Road, Environmental Science Park, Yixing City, Wuxi City, Jiangsu Province Patentee before: JIANGSU BAOAN CABLE Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150826 |