CN204594350U - Thunder bullet air tightness detecting system - Google Patents

Thunder bullet air tightness detecting system Download PDF

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Publication number
CN204594350U
CN204594350U CN201420763673.8U CN201420763673U CN204594350U CN 204594350 U CN204594350 U CN 204594350U CN 201420763673 U CN201420763673 U CN 201420763673U CN 204594350 U CN204594350 U CN 204594350U
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valve
pressure
detection path
thunder bullet
air
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CN201420763673.8U
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周松
何竞择
刘玉平
张国恩
王稷
张玉辉
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Beijing Hangxing Technology Development Co Ltd
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Beijing Hangxing Technology Development Co Ltd
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Abstract

The utility model discloses a kind of thunder bullet air tightness detecting system.It comprises: for two detection path of airtight detection, respective one end of two described detection path is respectively by proportional dump valve and air feed communication, the respective other end is communicated with needing the thunder bullet detected, in two described detection path, after described proportional dump valve, be connected with in turn respectively for the magnetic valve of detection path described in opening and closing and exhaust, for airtight electrical ball valve and the Pressure gauge for detecting described detection path test pressure.The utility model is for many specifications thunder and to play product general, can automatically whether fast aeration, precisely pressure regulation, automatic decision be airtight qualified, realizes the air-tightness measuring thunder bullet product fast and effectively, reduces labor intensity of operating staff, improves detection efficiency.

Description

Thunder bullet air tightness detecting system
Technical field
The utility model relates to the general automatic air tightness detecting system of a kind of thunder bullet, particularly relates to one and can provide two detection path, and automatic fast aeration, precisely pressure regulation, automatic interpretation detects the general automatic air tightness detecting system of thunder bullet of data.
Background technology
Air-leakage test is one program must carried out in thunder bullet equipment technology set-up procedure, its objective is and checks whether the equipment general assembly of thunder bullet or fuel delivery system exist leakage phenomenon, to guarantee the reliability of thunder bullet armament-related work.After thunder bullet equips outlet or outbound, generally first use testing equipment to test thunder bullet, qualified rear thunder bullet transfer station, use filling shelter to carry out air-leakage test to thunder bullet equipment.At present, when carrying out air-leakage test, usually adopting traditional pressure detection method, namely using the airtight inspection desk of mechanical type, realizing because the pressure caused by Leakage Gas changes by detecting measurand in certain hour.Use practice to find by airtight testing equipment, existing weaponry and equipment has the following disadvantages: 1. versatility is not strong, and existing weaponry and equipment is generally equipment special, does not have versatility; 2. the technique preparation cycle is longer, and existing thunder bullet equipment technology preparation routine can only be serial operation, can only realize the inflation under fixation pressure, and inflation link holding time is longer; 3. do not have mobility, existing weaponry and equipment volume is larger and heavy, is not easy to move and carry; 4. metrical error is large, and sensitivity is low, and existing weaponry and equipment is obtained by eye-observation gauge hand change in location and detects data.This method is by impact that is artificial and variation of ambient temperature factor, and error is comparatively large, and sensitivity is low; 5. automaticity is low, and efficiency is low, and existing weaponry and equipment is pure manual operations, and operating process is loaded down with trivial details, and efficiency is lower; 6. detect data not easily to preserve, inquire about, existing detection data by manual transcription's record, need detect data and not easily preserve, inquire about, and can not carry out automatic decision to test result; 7. safety in utilization is not high, and existing weaponry and equipment does not have security alarm function, cannot report to the police to the abnormal conditions that inflation, venting link may occur.
Summary of the invention
The purpose of this utility model is to provide a kind of thunder bullet general automatic air tightness detecting system, particularly relate to one and two detection path can be provided, automatic fast aeration, precisely pressure regulation, automatic interpretation detects the general automatic air tightness detecting system of thunder bullet of data, to realize the air-tightness measuring thunder bullet product fast and effectively, reduce labor intensity of operating staff, improve detection efficiency.
Thunder bullet air tightness detecting system of the present utility model comprises: for two detection path of airtight detection, respective one end of two described detection path is respectively by proportional dump valve and air feed communication, the respective other end is communicated with needing the thunder bullet detected, in two described detection path, after described proportional dump valve, be connected with in turn respectively for the magnetic valve of detection path described in opening and closing and exhaust, for airtight electrical ball valve and the Pressure gauge for detecting described detection path test pressure.
Preferably on institute's air feed path, from air supply source side, be connected with in turn for the magnetic valve of opening and closing air feed path, for detecting the Pressure gauge of air feed path gross pressure, the pressure-reducing valve for reducing pressure, for ensureing the safety valve of detection system safety and the magnetic valve for controlling to lead to described detection path, feed to each described detection path via described proportional dump valve for the gas come respectively via after this magnetic valve.
Realize automatically controlling to each valve preferably by RS485 bus and switching value acquisition module.
Realize automatically controlling preferably by the driving of RS485 bus and analogue collection module comparative example pressure regulator valve and each manometric force value collection, and the Automatic continuous realizing to be measured section of pressure detects and detects data transmits in real time.
The utility model can realize two detection path and work simultaneously, independent control, fast aeration, accurate pressure regulation, detects continuous acquisition and the automatic interpretation of data, at utmost decreases artificial participation in process, improve accuracy and the reliability of detection, detection efficiency significantly promotes.
Accompanying drawing explanation
Fig. 1 is the main body schematic diagram of the general automatic air tightness detecting system of thunder bullet that the utility model proposes.
Fig. 2 is control cabinet schematic diagram.
Detailed description of the invention
As shown in Figure 1, the general automatic air tightness detecting system of the thunder bullet that the utility model proposes mainly comprises magnetic valve 110,120, Pressure gauge 130,140, pressure-reducing valve 150, safety valve 160, proportional dump valve 170A, 170B, 3 position-5 way magnetic valve 180A, 180B, electrical ball valve 190A, 190B, Pressure gauge 200A, 200B.In addition, native system also comprises the switching value acquisition module 210 shown in Fig. 2, analogue collection module 220 etc.Wherein, magnetic valve is used for opening/turn off gas circuit fast, and Pressure gauge is used for the atmospheric pressure value that Real-time Collection monitors each section of gas circuit, and proportional dump valve is used for automatically precisely pressure needed for pressure regulation to airtight detection, electrical ball valve is used for airtight detection segment gas circuit, ensures this part testing process No leakage.
First air feed path is from air feed path inlet side, is connected with magnetic valve 110, Pressure gauge 130, pressure-reducing valve 150, Pressure gauge 140, safety valve 160 and magnetic valve 120 in turn.Magnetic valve 110 is for controlling the circulation of the gas from air supply source; Pressure gauge 130 is for detecting the pressure of the gas from air supply source; Pressure-reducing valve 150 is by the high pressure relief from air supply source air-flow to the pressure limit that can be used in detecting, and safety valve 160 is for ensureing detection system safety; Magnetic valve 120 for controlling the circulation of air-flow to two detection path, from the gas of air supply source feed to detection path via after this magnetic valve.
Connect detection path after air feed path, present embodiment is connected with two detection path, also can change as required.
Air feed path is branch's two-way after magnetic valve 120, be communicated with detection path A, B respectively by proportional dump valve 170A, 170B, proportional dump valve 170A, 170B are driven by analogue collection module 220, the pressure of detection path can be adjusted to be detected section of pressure needed for target detection thing.
Detection path A is connected with 3 position-5 way magnetic valve 180A, electrical ball valve 190A and Pressure gauge 200A in turn after proportional dump valve 170A, is finally communicated with target detection thing.3 position-5 way magnetic valve 180A is used for detection path and exhaust described in opening and closing; Electrical ball valve 190A is for realizing the absolute tightness of this detection path; Pressure gauge 200A is used for the force value detecting gas in target detection thing in real time.
Detection path B is connected with 3 position-5 way magnetic valve 180B, electrical ball valve 190B and Pressure gauge 200B in turn after proportional dump valve 170B.Each parts connect corresponding identical with detection path A with function.
Each valve is all controlled automatically by switching value acquisition module, and driving and each manometric force value collection of proportional dump valve are realized automatically by analogue collection module.Switching value acquisition module and analogue collection module all carry out communication by RS485 bus.
Control cabinet shown in Fig. 2 is assembled with switching value acquisition module 2 pieces, analogue collection module 2 pieces, power supply 2 pieces.
The control core of native system is strong formula integrated computer, supporting airtight inspection software is arranged in strong formula integrated computer, realize the automation of whole airtight testing process, automatic fast aeration is realized mainly through the opening and closing of each proportional dump valve of Based Intelligent Control and magnetic valve and aperture, by Real-time Collection gage pressure value, and FEEDBACK CONTROL adjustment the blowing pressure realizes accurate pressure regulation, whether exceed standard whether realize automatic interpretation detection data qualifier by calculating testing process range of pressure fluctuations.
When carrying out the airtight detection of thunder bullet product, a point following step completes: self-inspection stage, aeration phase, equilibrium stage, test phase and empty stage.
The self-inspection stage: air supply hose is connected with system gas circuit entrance, after system power supply, switching value acquisition module 210 drive magnetic valve 110,120,180A, 180B open, analogue collection module 220 drives proportional dump valve 170A, 170B to start working, and first blows down the various impurity in device internal duct and joint; Then with flexible pipe, air tightness detecting system two outlet is connected, carry out equipment self-inspection, switching value acquisition module 210 drives electrical ball valve 190A, 190B closed, analogue collection module 220 gathers the pressure data of Pressure gauge 200A, 200B and is uploaded to host computer by RS485 bus, airtight inspection software supporting in host computer is by the change of real-time monitor force, and whether automatic decision air tightness detecting system exists leakage.
Aeration phase: the flexible pipe pulling down connection two outlet, with flexible pipe, two outlets and amphitypy product to be measured (can be two thunders or two bullets or thunder bullet) be connected respectively, then in airtight inspection software, Selecting parameter or input is carried out, after air tightness detecting system receives and gets out enabling signal, send control signal, by switching value acquisition module 210 by magnetic valve 180A, 180B opens, and open electrical ball valve 190A, 190B, inflate to product workpiece, proportional dump valve 170A, 170B ensures to be inflated to the pressure of specifying, after reaching authorized pressure, host computer sends signal and makes magnetic valve 180A, 180B and electrical ball valve 190A, 190B closes, aeration phase terminates.
Equilibrium stage: at equilibrium stage, magnetic valve 180A, 180B and electrical ball valve 190A, 190B all close.Because test product internal pipeline is complicated, test product holds cavity temperature and ambient temperature imbalance simultaneously, needs time enough, reaches plateau to make system internal gas pressure.After this stage terminates, in detection system, pressure reaches balance, the force value of detection system is saved, as judging whether product to be measured exists the compression force reference value of leakage.
Test phase: after system internal gas pressure reaches plateau, start to carry out Real-time Collection and monitoring to every data, namely test phase is entered into, at test phase, each valve is all identical with the valve state of equilibrium stage, if there is Leakage Gas, then test product internal pressure reduces, pressure change in test product cavity volume can be recorded by Pressure gauge, and is sent to host computer in real time by analogue collection module 220, thus makes correct judgement to the air-tightness of product.
Empty stage: after above each operation completes, host computer controls electrical ball valve 190A, 190B by switching value acquisition module 210 and opens, and control 180A, 180B are exhausted, gas in test product is all entered air, System recover is to atmospheric pressure, and all valves are returned to original state, for the airtight detection of next part product is ready.
In the utility model, two detection path can work simultaneously, independent control, both airtight detection can be carried out to single thunder bullet product, also can carry out airtight detection to the thunder bullet product of two different models simultaneously, by carrying out Selecting parameter or input in airtight inspection software, the fast aeration of airtight testing process can be realized, accurate pressure regulation, detects continuous acquisition and the automatic interpretation of data.
The unspecified part of the present invention belongs to general knowledge as well known to those skilled in the art.

Claims (4)

1. a thunder bullet air tightness detecting system, it is characterized in that, comprising: for two detection path of airtight detection, respective one end of two described detection path is respectively by proportional dump valve and air feed communication, the respective other end is communicated with needing the thunder bullet detected
In two described detection path, after described proportional dump valve, be connected with in turn respectively for the magnetic valve of detection path described in opening and closing and exhaust, for airtight electrical ball valve and the Pressure gauge for detecting described detection path test pressure.
2. thunder bullet air tightness detecting system as claimed in claim 1, it is characterized in that: on institute's air feed path, from air supply source side, be connected with in turn for the magnetic valve of opening and closing air feed path, for detecting the Pressure gauge of air feed path gross pressure, the pressure-reducing valve for reducing pressure, for ensureing the safety valve of detection system safety and the magnetic valve for controlling to lead to described detection path, feed to each described detection path via described proportional dump valve for the gas come respectively via after this magnetic valve.
3. thunder bullet air tightness detecting system as claimed in claim 1 or 2, is characterized in that: realize automatically controlling to each valve by RS485 bus and switching value acquisition module.
4. thunder bullet air tightness detecting system as claimed in claim 1 or 2, it is characterized in that: realize automatically controlling by the driving of RS485 bus and analogue collection module comparative example pressure regulator valve and each manometric force value collection, and the Automatic continuous realizing to be measured section of pressure detects and detects data transmits in real time.
CN201420763673.8U 2014-12-05 2014-12-05 Thunder bullet air tightness detecting system Active CN204594350U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105157934A (en) * 2015-09-23 2015-12-16 安徽恒源煤电股份有限公司祁东煤矿 Bundle tube monitoring positive pressure drainage and negative pressure leak detection system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105157934A (en) * 2015-09-23 2015-12-16 安徽恒源煤电股份有限公司祁东煤矿 Bundle tube monitoring positive pressure drainage and negative pressure leak detection system

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