The cancellated hybrid woven equipment of a kind of electric network
Technical field
The utility model belongs to electric network making apparatus field, is specifically related to the cancellated hybrid woven equipment of a kind of electric network.
Background technology
At present, existing electric network normally coating electrically conductive silicon rubber formation conductive mesh structure on netted Woven glass cloth.Silicon rubber, carbon particle and glass, due to its good high-low temperature resistant characteristic, are polymerized webbed heater by silicon rubber, and be one of traditional electric conductivity heating material, wherein netted Woven glass cloth forms the main body braided structure of described electric network.The both sides of the edge of the main body braided structure of the electric network of prior art are usually more coarse, wearing and tearing easily occur or causes the conductive silicon rubber coat at edge damage or come off.In addition; in existing electric network braided structure, electrode wires is connected to the two ends of described electric network usually; when net with heating function area is larger; due to problems such as electrode wires spacing distance can cause comparatively greatly heating uneven usually, and easily the coming off in conjunction with the insecure of main body braided structure of electrode wires and electric network.
For the problems referred to above, we devise a kind of novel electric network network structure, and electrode wires and main body braided structure are carried out mixed weaving, make electrode wires and main body braided structure share weft yarn, form overall braided structure.But, also there is no the special hybrid woven equipment for this structure in the prior art, be unfavorable for large-scale production.
Utility model content
For the problems referred to above, the utility model provides the cancellated hybrid woven equipment of a kind of electric network.
The purpose of this utility model is realized by following technical proposals:
The cancellated hybrid woven equipment of a kind of electric network, comprises conductive wire feeding device, textile yarn feeding device, mixed textile machine, and described textile yarn feeding device comprises textile warp feeding device and weaving weft yarn feeding device.During use, need the textile warp of drawing in the conductive wire of drawing in described conductive wire feeding device and described textile warp feeding device to arrange according to suitable sequential parallel according to design, mixed textile machine is sent into together as mixing warp thread, in described mixed textile machine, the weaving weft yarn that described mixing warp thread and described weaving weft yarn feeding device provide is weaved, what obtain that described conductive wire and described textile warp share that weft yarn is spun into mixes network structure, described conductive wire and described weaving weft yarn form electrode wires, described textile warp forms electric network main body braided structure with weaving weft yarn.Further, by adjusting the distributing order of each silk thread in described mixing warp thread, the electric network network structure that electrode wires is spaced apart in main body braided structure can be obtained.
Alternately, in above-mentioned hybrid woven equipment, described textile warp feeding device and weaving weft yarn feeding device can be provided separately, and also may be incorporated in setting in one apparatus, as long as ensure that warp thread is different from the direction that weft yarn enters mixed textile machine.
Alternately, in above-mentioned hybrid woven equipment, also comprise the thread tension balancing device be arranged at before mixed textile machine, mutually reach balanced for making conductive wire with the tension force of textile yarn and be fed into mixed textile machine.As optional, described thread tension balancing device at least can comprise two roll shafts, mixing warp thread respectively from above and below walk around two roll shafts, realize tension force and mutually reach balanced.
Alternately, in above-mentioned hybrid woven equipment, also comprise creel stand, described creel stand may be used for adjusting the distributing order between mixing warp thread, can also be used for the spacing adjusting each silk thread.Before silk thread enters mixed textile machine, advanced line ordering and adjustment spacing can make silk thread charging more smooth and easy.
Alternately, in above-mentioned hybrid woven equipment, described mixed textile machine is provided with plain weave mechanism and strand loom structure.Described plain weave mechanism makes adjacent silk thread lay respectively at the both sides up and down of weft yarn and at weft yarn through carrying out alternatively up and down afterwards, can be weaved by plain weave mechanism obtains plain weave structure.In described strand loom structure, silk thread is divided into one group between two, two rhizoid lines in each group lay respectively at the both sides up and down of weft yarn and replace through carrying out left and right afterwards at weft yarn, make that two rhizoid lines are each before and after weft yarn respectively forms a knot, can be weaved by strand loom structure is obtained strand and knits structure.The spacing between silk thread can also be adjusted in described plain weave mechanism and strand loom structure.During use, need to select the yarn of appropriate location to enter plain weave mechanism and strand loom structure respectively according to design, the blending network structure with different weaving mode can be obtained, described conductive wire such as can be made to be divided into many groups, conductive wire often in group all dense arrangement also enters the electrode wires that the weaving of plain weave mechanism obtains plain weave together, and textile warp is divided between two one group, controlling often there is between group certain spacing, then sending the main body braided structure obtaining having larger mesh as twisted the weaving of loom structure.Further, several (as 10) textile warp dense arrangement of (outermost two warp thread adopt strand to knit mode) the weaving of plain weave mechanism can also obtain the flat filament Rotating fields of plain weave by keeping to the side, the phenomenon that net with heating function both sides of the edge are coarse can be prevented.
Alternately, in above-mentioned hybrid woven equipment, described textile yarn feeding device comprises pay off rack, described pay off rack comprises support body framework and is placed on the payingoff mechanism on described support body framework, described payingoff mechanism comprises pay-off barrel, and described pay-off barrel is vertically placed, and is equipped with the Powdered or particulate material that one deck is loose bottom described pay-off barrel, described support body framework is provided with guide roller, for guiding the yarn in described payingoff mechanism.
Alternately, in above-mentioned hybrid woven equipment, the support body framework of described pay off rack is overlapped by horizontal supporting body and vertical supporting mass and forms, and described horizontal supporting body is ganoid column.Described payingoff mechanism can directly be placed on described horizontal supporting body, also first can arrange flat board on described horizontal supporting body, then be placed on flat board by payingoff mechanism, more steady when adopting payingoff mechanism described in dull and stereotyped support.During use, yarn can ride on the smooth surface of described horizontal supporting body after drawing from payingoff mechanism naturally, then gently enter guide roller, at this moment ganoid column supporting mass also serves certain guide effect, and further yarn is stuck in coil holder.
Alternately, in above-mentioned hybrid woven equipment, described weaving weft yarn feeding device comprises payingoff mechanism, and described payingoff mechanism comprises pay-off barrel, and described pay-off barrel is vertically placed, and is equipped with the Powdered or particulate material that one deck is loose bottom described pay-off barrel.Described pay-off barrel can be placed on pay off rack, also can be placed on ground by support.
Alternately, in above-mentioned hybrid woven equipment, described pay off rack is also provided with conductive wire guiding device, for guiding conductive wire.
Alternately, in above-mentioned hybrid woven equipment, described conductive wire guiding device is the lead frame of comb teeth-shaped.
Alternately, in above-mentioned hybrid woven equipment, the lead frame of described comb teeth-shaped is arranged on described pay off rack upper end or lower end.
Alternately, in above-mentioned hybrid woven equipment, in described pay off rack, at least comprise the lead frame of two comb teeth-shapeds, be separately positioned on the front and rear of pay off rack.
Alternately, in above-mentioned hybrid woven equipment, described textile yarn has and holds line structure, described in hold line structure and comprise heart yearn and wrap yarn, described wrap yarn is wrapped in the periphery of described heart yearn.Retain suitable distance between described wrap yarn wrap wire, described core section is wrapped by, and partial denudation outside.Further, described heart yearn is the twist yarn be made up of multiply filamental thread superposition coiling.
Alternately, in above-mentioned hybrid woven equipment, network structure gathering-device is also comprised.Described network structure gathering-device can collect product on the one hand, can draw the tension force that network structure keeps whole system on the other hand.As optional, described network structure gathering-device is the cylinder of tape drive, by rotary drum by the mixed weaving net volume that is woven into on cylinder, and keep the tension force of whole system (network structure and silk thread).
All features disclosed in this description, or the step in disclosed all methods or process, except mutually exclusive feature and/or step, all can combine by any way
The beneficial effects of the utility model:
Textile yarn and conductive wire can be carried out hybrid woven at electric network described in the utility model cancellated hybrid woven equipment, make its shared weft yarn form overall network structure.Described apparatus structure is simple, easy to operate, can realize the cancellated extensive mixing continuously of electric network and weave, be convenient to commercial Application and promote.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the cancellated hybrid woven equipment of electric network described in the utility model;
Fig. 2 is the schematic diagram of a kind of thread tension balancing device described in the utility model;
Fig. 3 is the cancellated schematic diagram of a kind of blending adopting hybrid woven equipment described in the utility model obtained;
Fig. 4 is the schematic diagram of a kind of payingoff mechanism described in the utility model;
Fig. 5 is the schematic diagram of a kind of pay off rack described in the utility model;
Fig. 6 is the structural representation of a kind of textile yarn used when adopting the utility model to carry out hybrid woven in embodiment.
Reference numeral: 1 is pay-off barrel, 2 is unconsolidated formation, 3 is yarn bobbin, 4 is yarn, 5 is wire hole, 6 is bung, 7 is guided rings, 11 is heart yearn, 12 is wrap yarn, 21 is payingoff mechanism, 22 is horizontal supporting body, 23 is guide roller, 24 is vertical supporting mass, 25 is yarn, 26 is lead frame, 27 is conductive wire, 61 is electrode wires structure, 62 is electric network main body braided structure, 63 is flat filament Rotating fields, 91 is conductive wire feeding device, 92 is textile warp feeding device, 93 is thread tension balancing device, 94 is mixed textile machine, 95 weaving weft yarn feeding devices, 96 is network structure gathering-device, 97 is conductive wire guiding device, 98 is strand loom structure, 99 is plain weave mechanism, 931 is roll shaft, 932 is creel stand.
Detailed description of the invention
By the following examples the utility model is specifically described; what be necessary to herein means out is that the present embodiment is only for being further described the utility model; but can not be interpreted as the restriction to the utility model protection domain, the person skilled in the art in this field can make improvement and the adjustment of some non-intrinsically safes to the utility model according to above-mentioned content of the present utility model.
Embodiment
As shown in Figure 1, the cancellated hybrid woven equipment of a kind of electric network, comprises conductive wire feeding device, textile yarn feeding device, mixed textile machine, and described textile yarn feeding device comprises textile warp feeding device and weaving weft yarn feeding device.During use, need the textile warp of drawing in the conductive wire of drawing in described conductive wire feeding device and described textile warp feeding device to arrange according to suitable sequential parallel according to design, mixed textile machine is sent into together as mixing warp thread, in described mixed textile machine, the weaving weft yarn that described mixing warp thread and described weaving weft yarn feeding device provide is weaved, what obtain that described conductive wire and described textile warp share that weft yarn is spun into mixes network structure, described conductive wire and described weaving weft yarn form electrode wires, described textile warp forms electric network main body braided structure with weaving weft yarn.Further, by adjusting the distributing order of each silk thread in described mixing warp thread, the electric network network structure that electrode wires is spaced apart in main body braided structure can be obtained.As optional, selective polymerization copper wire is as conductive wire, and described polymerization copper wire is the polymerization twisted wire that the copper wire being 0.1mm by 7 diameters is formed.22 described polymerization copper wires further can be selected to carry out mixing to weave making electrode wires as warp thread and weft yarn.
Alternately, in above-mentioned hybrid woven equipment, described textile warp feeding device and weaving weft yarn feeding device can be provided separately, and also may be incorporated in setting in one apparatus, as long as ensure that warp thread is different from the direction that weft yarn enters mixed textile machine.
Alternately, in above-mentioned hybrid woven equipment, also comprise the thread tension balancing device be arranged at before mixed textile machine, mutually reach balanced for making conductive wire with the tension force of textile yarn and be fed into mixed textile machine.As optional, described thread tension balancing device at least can comprise two roll shafts, mixing warp thread respectively from above and below walk around two roll shafts, realize tension force and mutually reach balanced (as shown in Figure 2).
Alternately, in above-mentioned hybrid woven equipment, also comprise creel stand (as shown in Figure 2), described creel stand may be used for adjusting the distributing order between mixing warp thread, the spacing adjusting each silk thread can also be used for, as adopted the connecton layout with comb teeth-shaped structure.Before silk thread enters mixed textile machine, advanced line ordering and adjustment spacing can make silk thread charging more smooth and easy.
Alternately, in above-mentioned hybrid woven equipment, described mixed textile machine is provided with plain weave mechanism and strand loom structure.Described plain weave mechanism makes adjacent silk thread lay respectively at the both sides up and down of weft yarn and at weft yarn through carrying out alternatively up and down afterwards, can be weaved by plain weave mechanism obtains plain weave structure.In described strand loom structure, silk thread is divided into one group between two, two rhizoid lines in each group lay respectively at the both sides up and down of weft yarn and replace through carrying out left and right afterwards at weft yarn, make that two rhizoid lines are each before and after weft yarn respectively forms a knot, can be weaved by strand loom structure is obtained strand and knits structure.The spacing between silk thread can also be adjusted in described plain weave mechanism and strand loom structure.During use, need to select the yarn of appropriate location to enter plain weave mechanism and strand loom structure respectively according to design, the blending network structure with different weaving mode can be obtained, described conductive wire such as can be made to be divided into many groups, conductive wire often in group all dense arrangement also enters the electrode wires that the weaving of plain weave mechanism obtains plain weave together, and textile warp is divided between two one group, controlling often there is between group certain spacing, then sending the main body braided structure obtaining having larger mesh as twisted the weaving of loom structure.Further, several (as 10) textile warp dense arrangement of (outermost two warp thread adopt strand to knit mode) the weaving of plain weave mechanism can also obtain the flat filament Rotating fields of plain weave by keeping to the side, can prevent the phenomenon that net with heating function both sides of the edge are coarse, gained blending network structure as shown in Figure 3.
Alternately, in above-mentioned hybrid woven equipment, described textile yarn feeding device comprises pay off rack, and described pay off rack comprises support body framework and is placed on the payingoff mechanism on described support body framework, described support body framework is provided with guide roller, for guiding the yarn in described payingoff mechanism.As described in Figure 4, described payingoff mechanism comprises pay-off barrel, and described pay-off barrel is vertically placed, and is equipped with the Powdered or particulate material that one deck is loose bottom described pay-off barrel.Alternately, in above-mentioned payingoff mechanism, described Powdered or particulate material is at least one in the grains of sand, sawdust, molecular sieve.Preferable particle size is the spheric granules of 1-3mm, and as molecular sieve, this particle can play the effect of support yarn well, can not adhere to yam surface again.Alternately, in above-mentioned payingoff mechanism, described pay-off barrel is also provided with the bung of band wire hole.Arranging bung can anti-falling stop ash, and when yarn passes from wire hole, bung number can play certain guide effect to yarn, yarn is moved more smooth.Further, smooth rounded corner can also be arranged in the two ends of described wire hole.Alternately, in above-mentioned payingoff mechanism, above described bung, be provided with guided rings.The trend of yarn can be guided, yarn is moved more smooth.
Alternately, in above-mentioned hybrid woven equipment, the support body framework of described pay off rack is overlapped by horizontal supporting body and vertical supporting mass and forms, and described horizontal supporting body is ganoid column.Described payingoff mechanism can directly be placed on described horizontal supporting body, also first can arrange flat board on described horizontal supporting body, then be placed on flat board by payingoff mechanism, more steady when adopting payingoff mechanism described in dull and stereotyped support.During use, yarn can ride on the smooth surface of described horizontal supporting body after drawing from payingoff mechanism naturally, then gently enter guide roller, at this moment ganoid column supporting mass also serves certain guide effect, and further yarn is stuck in coil holder.(as described in Figure 5).
Alternately, in above-mentioned hybrid woven equipment, described weaving weft yarn feeding device comprises payingoff mechanism, and described payingoff mechanism comprises pay-off barrel, and described pay-off barrel is vertically placed, and is equipped with the Powdered or particulate material that one deck is loose bottom described pay-off barrel.Described pay-off barrel can be placed on pay off rack, also can be placed on ground by support.
Alternately, in above-mentioned hybrid woven equipment, described pay off rack is also provided with conductive wire guiding device, for guiding conductive wire.
Alternately, in above-mentioned hybrid woven equipment, described conductive wire guiding device is the lead frame of comb teeth-shaped.
Alternately, in above-mentioned hybrid woven equipment, the lead frame of described comb teeth-shaped is arranged on described pay off rack upper end or lower end.
Alternately, in above-mentioned hybrid woven equipment, in described pay off rack, at least comprise the lead frame of two comb teeth-shapeds, be separately positioned on the front and rear of pay off rack.
Alternately, in above-mentioned hybrid woven equipment, described textile yarn has and holds line structure, described in hold line structure and comprise heart yearn and wrap yarn, described wrap yarn is wrapped in the periphery of described heart yearn.Retain suitable distance between described wrap yarn wrap wire, described core section is wrapped by, and partial denudation outside.Further, described heart yearn is the twist yarn (as shown in Figure 6) be made up of multiply filamental thread superposition coiling.
Alternately, in above-mentioned hybrid woven equipment, network structure gathering-device is also comprised.Described network structure gathering-device can collect product on the one hand, can draw the tension force that network structure keeps whole system on the other hand.As optional, described network structure gathering-device is the cylinder of tape drive, by rotary drum by the mixed weaving net volume that is woven into on cylinder, and keep the tension force of whole system (network structure and silk thread).
The foregoing is only preferred embodiment of the present utility model, is only illustrative for the utility model, and nonrestrictive; Those of ordinary skill in the art understand, and can carry out many changes in the spirit and scope that the utility model limits to it, amendment, and even equivalence is changed, but all will fall into protection domain of the present utility model.