CN204588212U - A kind of Copper Foil rolling slitter press-roller device - Google Patents
A kind of Copper Foil rolling slitter press-roller device Download PDFInfo
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- CN204588212U CN204588212U CN201420834171.XU CN201420834171U CN204588212U CN 204588212 U CN204588212 U CN 204588212U CN 201420834171 U CN201420834171 U CN 201420834171U CN 204588212 U CN204588212 U CN 204588212U
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Abstract
Description
技术领域 technical field
本实用新型涉及分切机技术领域,尤其涉及一种铜箔分切机收卷压辊装置。 The utility model relates to the technical field of slitting machines, in particular to a winding pressure roller device of a copper foil slitting machine.
背景技术 Background technique
铜箔多卷分切机一般由开卷、导向辊再向切刀轴进行分条再收卷的过程,通过精密张力控制进行控制张力再收卷的过程;操作时根据不同铜箔厚度和宽度设定合理张力参数达到收卷,如图1所示,收卷轴由气涨轴套纸芯进行卷绕铜箔。 Copper foil multi-roll slitting machine generally consists of uncoiling, guide rollers, and then the process of slitting and rewinding to the cutter shaft, and the process of controlling tension and rewinding through precise tension control; during operation, it is set according to different thickness and width of copper foil. Set reasonable tension parameters to achieve winding. As shown in Figure 1, the winding shaft is wound with copper foil by the air-expanding shaft sleeve paper core.
由于超薄铜箔两面粗糙度小,故超薄铜箔分切机收卷对收卷精度要求较高,同时因为铜箔超薄,收卷轴收卷时易出现起皱横纹、表面有波浪条纹等现象、张力加大时出现起皱打折、减小张力时又出现窜卷现象,造成超薄铜箔分切机收卷卷小现象,如:9微米以下铜箔收卷造成米数短小卷下卷现象制约超薄铜箔发展;随着市场要求对于成本下降,要求超薄铜箔收卷卷重也越来越大,如:8微米厚600mm宽铜箔,从原要求20-60公斤每卷增加到60-150公斤每卷,这样就给铜箔分切机提出更高要求,单卷重量提高,减少使用时异停更换卷频率、减少铜箔接卷次数、减少铜箔卷底不良等报废,以达到提高工作效率、降低生产成本的目的。但这样就给生产超薄铜箔带来难度,从分切机收卷结构和超薄铜箔自身性能特殊性,增加收卷长度就增加难度,由于铜箔薄、光毛面粗糙度小,纸芯材料限制等结构影响,收卷长度增加就出现严重横纹、表面有波浪条纹不良和打滑现象,各厂家生产控制也相应地进行多方面调整,如:设备精度提高、纸芯内圆和外圆精度提高来解决横纹、表面有波浪条纹不良,但也是效果不大,改善不明显。 Due to the small roughness on both sides of the ultra-thin copper foil, the ultra-thin copper foil slitting machine has high requirements for winding precision. At the same time, because the copper foil is ultra-thin, the winding shaft is prone to wrinkles, horizontal lines and waves on the surface. Streaks and other phenomena, wrinkling and folding when the tension is increased, and curling when the tension is reduced, resulting in small winding volumes of ultra-thin copper foil slitting machines, such as: the number of meters is short due to the winding of copper foil below 9 microns The phenomenon of rolling and unwinding restricts the development of ultra-thin copper foil; with the market demand for cost reduction, the rewinding weight of ultra-thin copper foil is also increasing, such as: 8 micron thick 600mm wide copper foil, from the original requirement of 20-60 The kilogram per roll is increased to 60-150 kg per roll, which puts higher requirements on the copper foil slitting machine, increases the weight of a single roll, reduces the frequency of changing rolls at different stops during use, reduces the number of times of copper foil splicing, and reduces the number of copper foil rolls In order to achieve the purpose of improving work efficiency and reducing production costs. But this brings difficulty to the production of ultra-thin copper foil. From the slitting machine winding structure and the performance of ultra-thin copper foil itself, increasing the winding length will increase the difficulty. Due to the thin copper foil and the small roughness of the smooth surface, Structural influences such as paper core material limitation, serious horizontal stripes, wavy stripes on the surface and slipping phenomenon will appear when the winding length increases. The production control of each manufacturer should also be adjusted in various aspects accordingly, such as: the improvement of equipment precision, the inner circle of the paper core and Improve the accuracy of the outer circle to solve the problems of horizontal stripes and wavy stripes on the surface, but the effect is not great, and the improvement is not obvious.
发明内容 Contents of the invention
本实用新型目的在于提供一种铜箔分切机收卷压辊装置,以解决现有技术超薄铜箔分切机收卷过程中出现收卷条纹摆动大、打滑引起皱折、横纹、表面有波浪条纹等不良现象。 The purpose of the utility model is to provide a copper foil slitting machine rewinding roller device to solve the problem of large swinging rewinding stripes and slipping that cause wrinkles, horizontal lines, There are bad phenomena such as wavy stripes on the surface.
为了达到上述目的,本实用新型采用如下的技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种铜箔分切机收卷压辊装置,包括分切机机架,所述分切机机架固定有压辊导轨固定架,所述压辊导轨固定架上固定有压辊后退导轨,压辊两端安装有轴承,所述压辊通过该轴承安装于所述压辊后退导轨上;本装置设在收卷轴的一侧,通过在收卷轴上增加压辊,收卷轴在收卷铜箔的过程中,压辊即可将收卷轴上的铜箔压紧,从而避免铜箔在收卷过程中出现收卷条纹摆动大、打滑引起皱折、横纹、表面有波浪条纹等不良现象。 A copper foil slitting machine winding pressure roller device, including a slitter frame, the slitter frame is fixed with a pressure roller guide rail fixing frame, and the pressure roller guide rail fixing frame is fixed with a pressure roller retreat guide rail, Bearings are installed at both ends of the pressure roller, and the pressure roller is installed on the retracting guide rail of the pressure roller through the bearing; During the foiling process, the pressure roller can press the copper foil on the winding shaft tightly, so as to avoid the unfavorable phenomena such as large swinging of the winding stripes, slipping caused by wrinkles, horizontal stripes, and wavy stripes on the surface of the copper foil during the winding process. .
作为本技术方案的一种改进,所述压辊后退导轨设有倾斜凹槽,压辊两端的轴承安装于所述倾斜凹槽中,压辊即可通过轴承在凹槽中容易的移动,并保证压辊不会从后退导轨上滑落,保障了操作人员的安全。 As an improvement of this technical solution, the pressure roller retreat guide rail is provided with an inclined groove, and the bearings at both ends of the pressure roller are installed in the inclined groove, so that the pressure roller can easily move in the groove through the bearing, and It is ensured that the pressure roller will not slip off from the retreat guide rail, which ensures the safety of the operator.
作为本技术方案的另一种改进,所述压辊为橡胶压辊,橡胶材料的压辊能够在压紧铜箔的同时避免铜箔出现压痕等不良现象,保证铜箔的质量。 As another improvement of this technical solution, the press roller is a rubber press roller, and the press roller made of rubber material can prevent the copper foil from indentation and other undesirable phenomena while pressing the copper foil, so as to ensure the quality of the copper foil.
作为本技术方案的再一种改进,所述倾斜凹槽与水平面成10-20度角,进一步保证压辊在压紧铜箔的同时避免铜箔出现压痕等不良现象。 As another improvement of the technical solution, the angle between the inclined groove and the horizontal plane is 10-20 degrees, which further ensures that the pressure roller can prevent the copper foil from indentation and other undesirable phenomena while pressing the copper foil.
作为本技术方案的进一步改进,所述所述橡胶硬度为43-48度,更进一步保证压辊在压紧铜箔的同时避免铜箔出现压痕等不良现象。 As a further improvement of this technical solution, the hardness of the rubber is 43-48 degrees, which further ensures that the pressure roller can avoid the indentation of the copper foil while pressing the copper foil.
本实用新型与现有技术相比,具有如下的技术优势: Compared with the prior art, the utility model has the following technical advantages:
本实用新型的铜箔分切机收卷压辊装置设在收卷轴的一侧,通过在收卷轴上增加压辊,收卷轴在收卷铜箔的过程中,压辊即可将收卷轴上的铜箔压紧,从而避免铜箔在收卷过程中出现收卷条纹摆动大、打滑引起皱折、横纹、表面有波浪条纹等不良现象。 The winding pressure roller device of the copper foil slitter of the utility model is arranged on one side of the winding shaft. By adding a pressure roller on the winding shaft, the pressure roller can put the winding shaft on the winding shaft during the process of winding the copper foil. The copper foil is pressed tightly, so as to avoid the unfavorable phenomena such as large swing of the winding stripes, wrinkles caused by slipping, horizontal stripes, and wavy stripes on the surface of the copper foil during the winding process.
附图说明 Description of drawings
图1为现有技术收卷轴收卷铜箔示意图; Figure 1 is a schematic diagram of copper foil winding by a winding shaft in the prior art;
图2为本实用新型一种铜箔分切机收卷压辊装置结构示意图; Figure 2 is a structural schematic diagram of a copper foil slitting machine rewinding and pressing roller device of the utility model;
图3为本实用新型一种铜箔分切机收卷压辊装置工作时的剖视图; Figure 3 is a cross-sectional view of a copper foil slitting machine rewinding and pressing roller device of the utility model when it is working;
图4为本实用新型压辊后退导轨结构示意图; Figure 4 is a schematic diagram of the structure of the roller retreat guide rail of the utility model;
图5为本实用新型压辊剖视图; Figure 5 is a cross-sectional view of the pressure roller of the utility model;
图中:1分切机机架,2压辊导轨固定架,3压辊后退导轨,4压辊,5收卷轴,6铜箔,31倾斜凹槽,41轴承,42橡胶。 In the picture: 1 slitting machine frame, 2 pressure roller guide rail fixing frame, 3 pressure roller retreat guide rail, 4 pressure roller, 5 rewinding shaft, 6 copper foil, 31 inclined groove, 41 bearing, 42 rubber.
具体实施方式 Detailed ways
附图仅用于示例性说明,不能理解为对本专利的限制。 The accompanying drawings are for illustrative purposes only and should not be construed as limitations on this patent.
对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。 For those skilled in the art, it is understandable that some well-known structures and descriptions thereof may be omitted in the drawings.
下面将结合本实用新型中的说明书附图,对实用新型中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 In the following, the technical solutions in the utility model will be clearly and completely described in conjunction with the accompanying drawings of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图2所示,为本实用新型较佳实施例的铜箔分切机收卷压辊装置,包括分切机机架1,所述分切机机架1固定有压辊导轨固定架2,所述压辊导轨固定架2上固定有压辊后退导轨3,压辊后退导轨3如图4所示,该压辊后退导轨3上设有倾斜凹槽31,该倾斜凹槽31与水平面成10-20度角,本实施中优选为15度角;压辊4两端安装有轴承41,所述压辊4通过该轴承41安装于所述倾斜凹槽31中,同时,如图5所示,压辊4表面包裹有橡胶42,该橡胶42的硬度为43-48度,本实施例中优选为45度。 As shown in Figure 2, it is a copper foil slitting machine winding pressure roller device of a preferred embodiment of the utility model, including a slitting machine frame 1, and the slitting machine frame 1 is fixed with a pressure roller guide rail fixing frame 2 , the pressure roller guide rail fixing frame 2 is fixed with a pressure roller retreat guide rail 3, as shown in Figure 4, the pressure roller retreat guide rail 3 is provided with an inclined groove 31, and the inclined groove 31 is aligned with the horizontal plane 10-20 degree angle, preferably 15 degree angle in the present implementation; Bearing 41 is installed at both ends of pressure roller 4, and described pressure roller 4 is installed in described inclined groove 31 by this bearing 41, simultaneously, as Fig. 5 As shown, the surface of the pressure roller 4 is wrapped with rubber 42, and the hardness of the rubber 42 is 43-48 degrees, preferably 45 degrees in this embodiment.
本装置工作时,收卷轴5启动,进行铜箔6收卷,同时收卷轴5会带动压辊4旋转,随着铜箔6收卷,收卷轴5的收卷卷径变大,如图3所示,压辊4就一直压紧铜箔6上后并沿着压辊后退导轨3后退,当铜箔6收卷完成后,将压辊4移出倾斜凹槽31,当需要收卷下一批铜箔6时,再将压辊4放置于倾斜凹槽31上,从而实现重复使用压辊4进行收卷铜箔6。 When the device is working, the rewinding shaft 5 is started to rewind the copper foil 6. At the same time, the rewinding shaft 5 will drive the pressure roller 4 to rotate. As the copper foil 6 is rewound, the winding diameter of the rewinding shaft 5 becomes larger, as shown in Figure 3 As shown, the pressure roller 4 has been pressed against the copper foil 6 and retreated along the pressure roller retreat guide rail 3. After the copper foil 6 is rolled up, the pressure roller 4 is moved out of the inclined groove 31. When it is necessary to wind up the next When batching the copper foil 6, the pressing roller 4 is placed on the inclined groove 31, so that the pressing roller 4 can be used repeatedly to roll the copper foil 6.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107444944A (en) * | 2017-09-11 | 2017-12-08 | 浙江大高包装材料有限公司 | A kind of rolling-up mechanism of laser molding press |
CN109110540A (en) * | 2018-10-11 | 2019-01-01 | 陕西汉和新材料科技有限公司 | A kind of the copper foil blocking roller arrangement and copper foil winding method of copper foil cutting machine |
CN111039057A (en) * | 2019-12-27 | 2020-04-21 | 广东嘉元科技股份有限公司 | Compression roller device with false self-weight change, green foil machine, splitting machine and design method |
CN111268476A (en) * | 2020-02-03 | 2020-06-12 | 广东嘉元科技股份有限公司 | Universal compression roller device, green foil machine, splitting machine, working method and control method |
CN111632798A (en) * | 2020-06-05 | 2020-09-08 | 赣州逸豪新材料股份有限公司 | Traction type copper foil stress passive self-glue rolling equipment |
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2014
- 2014-12-25 CN CN201420834171.XU patent/CN204588212U/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107444944A (en) * | 2017-09-11 | 2017-12-08 | 浙江大高包装材料有限公司 | A kind of rolling-up mechanism of laser molding press |
CN109110540A (en) * | 2018-10-11 | 2019-01-01 | 陕西汉和新材料科技有限公司 | A kind of the copper foil blocking roller arrangement and copper foil winding method of copper foil cutting machine |
CN111039057A (en) * | 2019-12-27 | 2020-04-21 | 广东嘉元科技股份有限公司 | Compression roller device with false self-weight change, green foil machine, splitting machine and design method |
CN111039057B (en) * | 2019-12-27 | 2020-09-18 | 广东嘉元科技股份有限公司 | Compression roller device with false self-weight change, green foil machine, splitting machine and design method |
CN111268476A (en) * | 2020-02-03 | 2020-06-12 | 广东嘉元科技股份有限公司 | Universal compression roller device, green foil machine, splitting machine, working method and control method |
CN111268476B (en) * | 2020-02-03 | 2020-10-20 | 广东嘉元科技股份有限公司 | Control method of compression roller device |
CN111632798A (en) * | 2020-06-05 | 2020-09-08 | 赣州逸豪新材料股份有限公司 | Traction type copper foil stress passive self-glue rolling equipment |
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