CN204584662U - Be used in the oiling station on assembly line and there is the assembly equipment of this oiling station - Google Patents

Be used in the oiling station on assembly line and there is the assembly equipment of this oiling station Download PDF

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Publication number
CN204584662U
CN204584662U CN201520321636.6U CN201520321636U CN204584662U CN 204584662 U CN204584662 U CN 204584662U CN 201520321636 U CN201520321636 U CN 201520321636U CN 204584662 U CN204584662 U CN 204584662U
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oil
assembly
oiling station
grease
assembly line
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CN201520321636.6U
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祝兆凯
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Continental Automotive Systems Changshu Co ltd
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Continental Automotive Asia Pacific Beijing Co Ltd
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Abstract

The utility model relates to the oiling station be used on assembly line and the assembly equipment with this oiling station.Assembly line comprises the assembly tool for being assembled to by first component on second component.This oiling station comprises the oil-in for grease inflow be formed on described assembly tool, supplies the oil-out that grease flows out and the inner passage being communicated with described oil-in and described oil-out, needs the grease be coated with to described first component can be coated with to first component via described oil-in, described inner passage and described oil-out on assembly line.The utility model, by forming oil-in, oil-out and be communicated with the inner passage of oil-in and oil-out and be incorporated in assembly process by inunction process on assembly tool, realizes automatic oiling operation.Thus, do not need special personnel to carry out oiling work, save the cost of an employee; Do not need special slot milling to the personnel carrying out oiling simultaneously, save space yet.

Description

Be used in the oiling station on assembly line and there is the assembly equipment of this oiling station
Technical field
The utility model relates to a kind of assembly equipment, especially relates to the oiling station be used on assembly line and the assembly equipment with this oiling station.
Background technology
Extensively disk brake is adopted, especially disc brake with floating caliper in brake system of car.In disc brake with floating caliper, brake-caliper support is bolted usually (such as, for front wheel brake, brake-caliper support can be fixed on knuckle), and caliper shell can slide along guide finger relative to brake-caliper support on the axial direction of brake disc.During braking, piston pushes movable brake block to brake disc under the effect of hydraulic coupling; Meanwhile, the reaction force acted on caliper shell promotes caliper shell and moves along guide finger, and the fixing brake block be fixed on caliper shell is pressed against on brake disc.So the friction plate of brake disc both sides compresses brake disc and produces braking moment on the disc brake rotor, thus makes automobile brake.
Disc brake with floating caliper comprises jump ring (also referred to as slip clamp), in this jump ring embeds and is assemblied on brake-caliper support jump-ring slot, spacing and as the rail plate of friction plate for carrying out friction plate.The assembling process of caliper comprises the operation in the jump-ring slot that to be installed to by jump ring on brake-caliper support.In addition, need to be coated with lubricant grease on the sliding surface of jump ring.Fig. 1 shows an example of existing caliper assembly equipment.Fig. 2 shows a kind of snap spring assembling tool be used in the caliper assembly equipment shown in Fig. 1.Fig. 3 shows the another kind of snap spring assembling tool be used in the caliper assembly equipment shown in Fig. 1.
Snap spring assembling tool 3, driving mechanism 4, support alignment pin 5 and bracket clamp firmware 6 that caliper assembly equipment shown in Fig. 1 comprises base 1 and assembly bench 2 and is all arranged on assembly bench 2.Base 1 is fixed on ground by foundation bolt.Assembly bench 2 is secured by bolts on base 1.Driving mechanism 4 for driving snap spring assembling tool 3, so that jump ring is assembled in brake-caliper support (not shown).Support alignment pin 5 and the hole on brake-caliper support or groove fit, be used for positioning brake-caliper support.Bracket clamp firmware 6 coordinates with the outer rim of brake-caliper support, prevents brake-caliper support to be shifted in assembling process.
Fig. 4 and Fig. 5 respectively illustrates two kinds of multi-form jump ring 7-1 and 7-2.Jump ring 7-1 can assemble by snap spring assembling tool 3-1 as shown in Figure 2, and jump ring 7-2 can assemble by snap spring assembling tool 3-2 as shown in Figure 3.Hereinafter, when not needing to distinguish, snap spring assembling tool 3-1 and 3-2 is referred to as snap spring assembling tool 3, jump ring 7-1 and 7-2 is referred to as jump ring 7.
In the snap spring assembling tool 3-1 shown in Fig. 2, there is in the centre of the fitting surface matched with jump ring 7-1 a continuous print boss 8-1, jump ring fitting surface A1, A2 of this boss 8-1 both sides are respectively provided with two grooves 9.In the snap spring assembling tool 3-2 shown in Fig. 3, there are in the centre of the fitting surface matched with jump ring 7-2 two spaced boss 8-2, jump ring fitting surface B1, B2 of each boss 8-2 both sides are respectively provided with two grooves 9.That is snap spring assembling tool 3-1 and snap spring assembling tool 3-2 is provided with four grooves 9.Can arrange magnet in groove 9, jump ring 7 is attached on snap spring assembling tool 3 by the absorption affinity produced to utilize magnet.After jump ring 7 is attached on snap spring assembling tool 3, by driving mechanism 4, the snap spring assembling tool 3 being attached with jump ring 7 is moved towards brake-caliper support, and then jump ring 7 is inserted in the jump-ring slot on brake-caliper support.
In the caliper assembly equipment of the routine shown in Fig. 1, after being assembled on brake-caliper support by jump ring, special operating personnel are also needed to come manually jump ring brushing lubricant grease.This not only can increase human cost, and the erect-position of personnel can occupy very large space simultaneously.And, owing to accurately cannot control to be coated with oil mass, oiling inaccuracy or uneven can be caused, and then reduce the performance of caliper.
Utility model content
In view of the above problems, the utility model proposes a kind of assembly equipment being used in the oiling station on assembly line and having this oiling station, an one object is by improving assembly tool and realizes the automatic painting functional oil of assembly line.
An aspect of the present utility model relates to the oiling station be used on assembly line, and described assembly line comprises the assembly tool for being assembled to by first component on second component.Propose at this, this oiling station comprises the oil-in for grease inflow be formed on described assembly tool, supplies the oil-out that grease flows out and the inner passage being communicated with described oil-in and described oil-out, needs the grease be coated with to described first component can be coated with to described first component via described oil-in, described inner passage and described oil-out on described assembly line.
Preferably, described oil-out be arranged on described assembly tool with on the one or more surfaces needing oiling part to contact of described first component.
Further preferably, each described surface is furnished with one or more groups oil-out, each group oil-out comprises two the second oil-outs being positioned at middle first oil-out and being positioned at described first oil-out both sides, and described second oil-out is greater than described first oil-out.
Preferably, described oiling station comprises the oil pipe of oil connection and conveying grease further, and described oil-in is connected with described oil pipe via described oil connection.
Further preferably, described oiling station comprises reservoir for storing grease and grease pumping installations further, and described oil pipe is connected with described reservoir by described grease pumping installations.Described grease pumping installations can be measuring pump.
In a preferred embodiment, described oiling station comprises at least one distributary base further, described distributary base is arranged between described grease pumping installations and described oil pipe, and the grease pumping into this distributary base from described grease pumping installations is branched to plural oil pipe.
In addition preferably, described oil-in is arranged on being positioned at on the surface of described first component opposite side of described assembly tool.
Preferably, be provided with the machining hole being convenient to process described inner passage in the end of described assembly tool, described machining hole uses plug shutoff after processing described inner passage.
Another aspect of the present invention relates to a kind of assembly equipment with above-mentioned oiling station.
In a preferred embodiment, described assembly equipment is caliper assembly equipment, it comprises for the location of brake-caliper support and fixture, for jump ring being assembled to the assembly tool on described brake-caliper support and being used for driving the driving mechanism of described assembly tool, described oiling station comprises the oil-in be formed on described assembly tool, inner passage and oil-out, to be coated with grease to described jump ring.
The utility model by forming oil-in, oil-out and being communicated with the inner passage of oil-in and oil-out and being incorporated in assembly process by inunction process on assembly tool.Thus, do not need special personnel to carry out oiling work, save the cost of an employee; Do not need special slot milling to the personnel carrying out oiling simultaneously, save space yet.In addition, by carrying out pumping grease by means of measuring pump, carrying out oiling relative to operating personnel simply by virtue of experience and being not only coated with oil mass and can controlling, and oiling evenly.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of existing caliper assembly equipment;
Fig. 2 is the structural representation of a kind of snap spring assembling tool be used in the caliper assembly equipment shown in Fig. 1;
Fig. 3 is the structural representation of the another kind of snap spring assembling tool be used in the caliper assembly equipment shown in Fig. 1;
Fig. 4 is a kind of structural representation of jump ring to be assembled;
Fig. 5 is the structural representation of another kind of jump ring to be assembled;
Fig. 6 is the schematic diagram of the caliper assembly equipment according to the utility model one embodiment;
Fig. 7 is the structural representation of a kind of snap spring assembling tool be used in the caliper assembly equipment shown in Fig. 6, shows the improvement made the snap spring assembling tool shown in Fig. 2;
Fig. 8 is the structural representation of the another kind of snap spring assembling tool be used in the caliper assembly equipment shown in Fig. 6, shows the improvement made the snap spring assembling tool shown in Fig. 3;
Fig. 9 is the front schematic view in the assembled state of the snap spring assembling tool shown in the jump ring shown in Fig. 5 and Fig. 8;
Figure 10 is the schematic rear view in the assembled state of the snap spring assembling tool shown in the jump ring shown in Fig. 5 and Fig. 8;
Figure 11 is the structural representation of the grease conveying device with multiple distributary base;
Figure 12 is the structural representation of the distributary base shown in Figure 11.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described further.In the following description, many details have been set forth to enable person of ordinary skill in the field understand the utility model better.But be apparent that for the technical staff in art, realization of the present utility model can not rely on some in these details.In addition, should be understood that, the utility model is not limited to introduced specific embodiment.On the contrary, can consider to implement the utility model with the combination of characteristic sum key element below, and no matter whether they relate to different embodiments.Therefore, feature below, embodiment and advantage use for illustrative purposes only and should not be counted as key element or the restriction of claim, unless proposed clearly in the claims.
Be example for caliper assembly equipment jump ring is assembled on brake-caliper support below, an embodiment of the present utility model is described.
Fig. 6 is the schematic diagram of the caliper assembly equipment according to the utility model one embodiment.Snap spring assembling tool 3 ', driving mechanism 4, support alignment pin 5, bracket clamp firmware 6 and automatic oiling device that caliper assembly equipment shown in Fig. 6 comprises base 1 and assembly bench 2 and is all arranged on assembly bench 2.Wherein, base 1 is fixed on ground by foundation bolt.Assembly bench 2 is secured by bolts on base 1.Should be appreciated that assembly bench 2 also can wait other modes to be fixed on base 1 by such as welding.Two snap spring assembling tools 3 ' lay respectively at the both sides of assembly bench 2.Driving mechanism 4 for driving snap spring assembling tool 3 ', so that jump ring (shown in Fig. 4 and Fig. 5) is assembled in brake-caliper support (not shown).Support alignment pin 5 and the hole on brake-caliper support or groove fit, be used for positioning brake-caliper support.Bracket clamp firmware 6 coordinates with the outer rim of brake-caliper support, prevents brake-caliper support to be shifted in assembling process.In the example shown in the series of figures, support alignment pin 5 and bracket clamp firmware 6 are cylindrical; Should be appreciated that they also can be designed to other arbitrary shapes that can position brake-caliper support and fix.
The following describes according to the difference of caliper assembly equipment of the present utility model with conventional caliper assembly equipment.
Compared with the caliper assembly equipment of the routine shown in Fig. 1, the caliper assembly equipment shown in Fig. 6 adds automatic oiling device, for being coated with lubricant grease during assembly process on the surface slidingly contacted with friction plate of trend jump ring 7.Automatic oiling device comprises the reservoir (not shown) for lubrication oil fat, and this reservoir is connected with distributary base 10.In one embodiment, provide four distributary bases 10, the output of each distributary base 10 is connected with two oil pipes 11, namely provides altogether eight oil pipes 11, as shown in Figure 11 more clearly.But, should be understood that, the number of distributary base 10 and oil pipe 11 is not particularly limited.The end of oil pipe 11 is connected to the oil-in 13 of snap spring assembling tool 3 ' via oil connection 12, as shown in Figure 10.Thus, the lubricant grease in reservoir can flow to snap spring assembling tool 3 ' via distributary base 10, oil pipe 11, oil connection 12, oil-in 13.
Fig. 7 and Fig. 8 respectively illustrates the two kinds of snap spring assembling tools be used in the caliper assembly equipment shown in Fig. 6, and they have set up lubricant grease structure for conveying respectively on the snap spring assembling tool basis shown in Fig. 2 and Fig. 3.This lubricant grease structure for conveying comprises the oil-in 13 (see Figure 10) flowed into for grease, the oil-out 14 supplying grease to flow out and the inner passage being communicated with oil-in 13 and oil-out 14.Composition graphs 7, Fig. 8 and Figure 10, oil-in 13 is located at the joint face of oil connection 12 and snap spring assembling tool 3 '.
More specifically, the snap spring assembling tool 3 '-1 shown in Fig. 7 can be used for the jump ring 7-1 shown in installation diagram 4; Compared with the snap spring assembling tool 3-1 of the routine shown in Fig. 2, the snap spring assembling tool 3 '-1 shown in Fig. 7 is respectively provided with two groups of oil-outs 14 on two sides of boss 8-1 and on the jump ring fitting surface A2 being positioned at boss 8-1 side; Snap spring assembling tool 3 '-1 remains with two for arranging the groove 9 of magnet on the jump ring fitting surface A1 being positioned at boss 8-1 opposite side.Snap spring assembling tool 3 '-2 shown in Fig. 8 can be used for the jump ring 7-2 shown in installation diagram 5; Compared with the snap spring assembling tool 3-2 of the routine shown in Fig. 3, snap spring assembling tool 3 '-2 shown in Fig. 8 is respectively arranged with one group of oil-out 14 on two sides of each boss 8-2, and is provided with other two groups of oil-outs 14 on the jump ring fitting surface B2 being positioned at two boss 8-2 sides; Snap spring assembling tool 3 '-2 remains with two for arranging the groove 9 of magnet on the jump ring fitting surface B1 being positioned at two boss 8-2 opposite sides.That is snap spring assembling tool 3 '-1 and snap spring assembling tool 3 '-2 are provided with two grooves 9 and six groups of oil-outs 14.In jump ring assembling process, lubricant grease can flow to jump ring 7 from oil-out 14 to be needed the surface of oiling.Hereinafter, when not needing to distinguish, snap spring assembling tool 3 '-1 and 3 '-2 is referred to as snap spring assembling tool 3 '.
In the illustrated embodiment in which, oil-out 14 is arranged in groups.Such as, each group oil-out can comprise three oil-outs 14, is namely positioned at middle first oil-out and two the second oil-outs being positioned at these the first oil-out both sides.Second oil-out can be greater than the first oil-out.Oil-out 14 is preferably circular, also can be set to other shapes, such as square, strip, ellipse etc.The shape of oil-out 14 and set-up mode are not limited to as mentioned above, but correspondingly can set according to the concrete structure of jump ring 7.
In a preferred embodiment, as shown in Figure 10, oil-in 13 is arranged on another surface contrary with jump ring fitting surface of snap spring assembling tool 3 ', i.e. the back side.Should be appreciated that oil-in 13 also can be arranged on other positions of snap spring assembling tool 3 '.Oil-in 13 is connected with oil pipe 11 by oil connection 12.
In a preferred embodiment, the lubricant grease in reservoir is by being such as that the grease pumping installations of oil pump (not shown) is delivered to out distributary base 10.This oil pump is preferably configured as measuring pump, accurately to measure and to provide and deliver lubricant grease.This oil pump can be electric oil pump, hydraulic oil pump or Pneumatic oil pump.
In addition, be communicated with oil-in 13 and the grease channel of oil-out 14 for the ease of being formed in snap spring assembling tool 3 ' inside, the end of snap spring assembling tool 3 ' is provided with machining hole.Once grease channel completes, just machining hole plug is sealed.In follow-up plant maintenance process, described plug can be taken off, to clean grease channel.
In the illustrated embodiment in which, for the ease of the layout of oil pipe 11 and the length of minimizing oil pipe 11, have employed distributary base 10 and connect to facilitate oil circuit.Figure 11 shows a kind of johning knot composition of distributary base 10, wherein have employed four distributary bases 10, four oil circuits of drawing from reservoir or oil pump are split into eight oil circuits, to be imported to respectively by lubricant grease in eight oil-ins 13 altogether of two snap spring assembling tools 3 '.Figure 12 shows the structural representation of single distributary base 10, and it has an import and two outlets.
Briefly explain below and operating according to the clamp assembling that caliper assembly equipment of the present utility model carries out and automatic oiling.
On the caliper assembly equipment shown in Fig. 6, brake-caliper support is fixed on assembly bench 2 by support alignment pin 5 and bracket clamp firmware 6.Jump ring 7 is such as adsorbed on the jump ring fitting surface of snap spring assembling tool 3 ' under the effect of magnetic force, as shown in Figure 9.Position near the jump-ring slot that driving mechanism 4 drives snap spring assembling tool 3 ' to be delivered to by jump ring 7 on brake-caliper support, then jump ring 7 is stuck in the jump-ring slot on brake-caliper support.During this period, the oil-in 13 formed from the lubricant grease that reservoir extracts via distributary base 10, oil pipe 11, oil connection 12 and snap spring assembling tool 3 ' by measuring pump, inner passage and oil-out 14 are applied to the relevant surfaces of jump ring 7.After oiling work completes, snap spring assembling tool 3 ' returns its initial position under the drive of driving mechanism 4, and jump ring 7 and snap spring assembling tool 3 ' depart from and remain in the jump-ring slot on brake-caliper support.Then, the brake-caliper support being equipped with jump ring 7 is taken off by from assembly bench 2.Next, same jump ring assembling and automatic oiling operation can be carried out to other brake-caliper support.
Embodiment of the present utility model is illustrated for caliper assembly line although above, but be to be understood that, the utility model can be applicable to the assembly line that any needs are coated with lubricant grease or other oils on accessory to be installed, to realize the automatic oiling on assembly line.
Although the utility model discloses as above with preferred embodiment, the utility model is not defined in this.Any those skilled in the art, not departing from the various change and amendment done in spirit and scope of the present utility model, all should include in protection domain of the present utility model, therefore protection domain of the present utility model should be as the criterion with claim limited range.

Claims (11)

1. one kind is used in the oiling station on assembly line, described assembly line comprises the assembly tool for being assembled to by first component on second component, it is characterized in that: this oiling station comprises the oil-in for grease inflow be formed on described assembly tool, supplies the oil-out that grease flows out and the inner passage being communicated with described oil-in and described oil-out, needs the grease be coated with to described first component can be coated with to described first component via described oil-in, described inner passage and described oil-out on described assembly line.
2. the oiling station be used on assembly line according to claim 1, is characterized in that: described oil-out be arranged on described assembly tool with on the one or more surfaces needing oiling part to contact of described first component.
3. the oiling station be used on assembly line according to claim 2, it is characterized in that: on each described surface, be furnished with one or more groups oil-out, each group oil-out comprises two the second oil-outs being positioned at middle first oil-out and being positioned at described first oil-out both sides, and described second oil-out is greater than described first oil-out.
4. the oiling station be used on assembly line according to claim 1, is characterized in that: described oiling station comprises the oil pipe of oil connection and conveying grease further, and described oil-in is connected with described oil pipe via described oil connection.
5. the oiling station be used on assembly line according to claim 4, is characterized in that: described oiling station comprises reservoir for storing grease and grease pumping installations further, and described oil pipe is connected with described reservoir by described grease pumping installations.
6. the oiling station be used on assembly line according to claim 5, is characterized in that: described grease pumping installations is measuring pump.
7. the oiling station be used on assembly line according to claim 5, it is characterized in that: described oiling station comprises at least one distributary base further, described distributary base is arranged between described grease pumping installations and described oil pipe, and the grease pumping into this distributary base from described grease pumping installations is branched to plural oil pipe.
8. the oiling station be used on assembly line according to claim 1, is characterized in that: described oil-in is arranged on being positioned at on the surface of described first component opposite side of described assembly tool.
9. the oiling station be used on assembly line according to claim 1, it is characterized in that: be provided with the machining hole being convenient to process described inside in the end of described assembly tool, described machining hole uses plug shutoff after processing described inner passage.
10. an assembly equipment, is characterized in that comprising oiling station according to any one of claim 1 to 9.
11. assembly equipments according to claim 10, it is characterized in that, described assembly equipment is caliper assembly equipment, it comprises for the location of brake-caliper support and fixture, for jump ring being assembled to the assembly tool on described brake-caliper support and being used for driving the driving mechanism of described assembly tool, described oiling station comprises the oil-in be formed on described assembly tool, inner passage and oil-out, to be coated with grease to described jump ring.
CN201520321636.6U 2015-05-19 2015-05-19 Be used in the oiling station on assembly line and there is the assembly equipment of this oiling station Active CN204584662U (en)

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CN201520321636.6U CN204584662U (en) 2015-05-19 2015-05-19 Be used in the oiling station on assembly line and there is the assembly equipment of this oiling station

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110479553A (en) * 2019-09-09 2019-11-22 东莞朗景智能科技有限公司 Key gum cover automatically oiling equipment
CN110962983A (en) * 2018-09-28 2020-04-07 上海新灏机电设备有限公司 Brake caliper support fat liquoring mechanism

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110962983A (en) * 2018-09-28 2020-04-07 上海新灏机电设备有限公司 Brake caliper support fat liquoring mechanism
CN110479553A (en) * 2019-09-09 2019-11-22 东莞朗景智能科技有限公司 Key gum cover automatically oiling equipment

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Address after: 200082 538 Dalian Road, Yangpu District, Shanghai

Patentee after: CONTINENTAL INVESTMENT (CHINA) Co.,Ltd.

Address before: 200082 538 Dalian Road, Yangpu District, Shanghai

Patentee before: Continental Automotive Holding Co.,Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20240119

Address after: 215500 No. 58, Southeast Avenue, Southeast Economic Development Zone, Changshu, Suzhou, Jiangsu Province

Patentee after: Continental Automotive Systems (Changshu) Co.,Ltd.

Address before: 200082 538 Dalian Road, Yangpu District, Shanghai

Patentee before: CONTINENTAL INVESTMENT (CHINA) Co.,Ltd.