CN204583532U - A kind of vertical rocker-arm spray head nozzle structure - Google Patents

A kind of vertical rocker-arm spray head nozzle structure Download PDF

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Publication number
CN204583532U
CN204583532U CN201520217941.0U CN201520217941U CN204583532U CN 204583532 U CN204583532 U CN 204583532U CN 201520217941 U CN201520217941 U CN 201520217941U CN 204583532 U CN204583532 U CN 204583532U
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China
Prior art keywords
bevel
jet pipe
elbow
tilting section
spray head
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Expired - Fee Related
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CN201520217941.0U
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Chinese (zh)
Inventor
陈超
向清江
汤攀
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Jiangsu University
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Jiangsu University
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Abstract

The utility model discloses a kind of vertical rocker-arm spray head nozzle structure, this jet pipe comprises elbow, jet pipe, weld part; The bevel for welding of weld part is combined by the first bevel be positioned on elbow and the second bevel be positioned on jet pipe and forms, first bevel and the second bevel are about symmetrical center line symmetry, and the first bevel or the second bevel are that multi-line section is formed.First bevel or the second bevel comprise segmental arc, the first tilting section, horizontal segment, the second tilting section, there is between first tilting section and symmetrical center line angle a, there is between second tilting section and symmetrical center line angle b, segmental arc and the first tilting section diametrically sum have length h1, second tilting section has length h2 diametrically, in h1 region, welding is full of the first welding rod, and in h2 region, welding is full of the second welding rod.

Description

A kind of vertical rocker-arm spray head nozzle structure
Technical field
The present invention relates to a kind of pipe part, particularly relate to a kind of nozzle structure, this nozzle structure is mainly used in large range vertical rocker-arm spray head.
Background technology
Big-and-middle-sized rotating sprinkler is mainly used in the end sprayer of giant sprinkler, also can be used for electric power, metallurgy, port and pier, mine, the dust suppression of coal yard, feed lot depositing dust, fire prevention, agricultural, irrigation and sewage disposal etc.Usual shower nozzle working environment is comparatively severe, on-the-spot normal with a large amount of dust, or water source contains a large amount of impurity, and the reliability of these factors on shower nozzle has remarkable impact.The enterprise that domestic current energy produces big-and-middle-sized shower nozzle is less, and existing product mostly is imitated external model machine, but big-and-middle-sized nozzle structure is comparatively complicated, and the large multimass of existing product does not pass a test, and the shower nozzle life-span is shorter.The most dependence on import of high-end product in practical application.
Impact driven sprinkler processing is with assembling process, and the reliability effect of dimensional fits problem to shower nozzle of elbow and jet pipe junction is larger.In Short Range Rocker arm spray head, elbow and jet pipe many employings thread connecting mode, No. CN2669999Yth, Chinese patent discloses a kind of rotary irrigatnig nozzles, sprayer body by screw threads for fastening on slip feed pipe; Bolt is used to fix after jet pipe is loaded elbow by part Short Range Rocker arm spray head and the large range shower nozzle of a part, No. CN2387973Yth, Chinese patent discloses a kind of vertical rocker-arm spray head by screw fastening barretter, and No. CN103230851Ath, Chinese patent discloses a kind of two Rocker arm spray heads by screw fastening barretter.The reliability effect of Short Range Rocker arm spray head to shower nozzle that above-mentioned connected mode is used for operating pressure lower is less; but on large range vertical rocker-arm spray head; because operating pressure is high; the factors such as work under bad environment; after shower nozzle work a period of time, the coupling part of elbow and jet pipe often produces displacement, affects the normal commutation of shower nozzle; or cause rocking arm and air deflector unbalance stress, accelerate inefficacy and the damage of vertical rocker-arm spray head.
Also sections transverse Rocker arm spray head is had, welding fabrication is adopted to connect elbow and the jet pipe of shower nozzle, but existing elbow and jet pipe connector are when welding, all there is certain defect in structural design or processing technology, elbow and jet pipe junction is caused to occur distortion after welding, cause elbow and jet pipe mechanical degradation, as produced cold crack, fire check, jet pipe is caused to be distorted distortion, elbow and nozzle position rigging position cannot be ensured, reduce hydraulic performance and the service life of shower nozzle.
Summary of the invention
The object of the invention is to overcome prior art deficiency, a kind of vertical rocker-arm spray head nozzle structure is provided, to improve large range vertical rocker-arm spray head reliability and service life.
In order to reach above object, the present invention by the following technical solutions:
A kind of vertical rocker-arm spray head nozzle structure, this nozzle structure comprises elbow, jet pipe, weld part, and described elbow is connected with jet pipe by weld part; The bevel for welding of weld part is combined by the first bevel be positioned on elbow and the second bevel be positioned on jet pipe and forms, first bevel and the second bevel are about symmetrical center line symmetry, and the first bevel and the second bevel all have multi-line section to form.
Further, what the first bevel and the second bevel were all symmetrical is provided with segmental arc, the first tilting section, horizontal segment, the second tilting section, there is between first tilting section and symmetrical center line angle a, there is between the second tilting section and symmetrical center line angle b, and a<b.
Further, segmental arc and the first tilting section diametrically sum have length h1, and the second tilting section has length h2 diametrically, and in h1 region, welding is full of the first welding rod, and in h2 region, welding is full of the second welding rod.
Further, the first core diameter is less than the second welding rod, and the first welding rod tensile strength is less than the second welding rod.
The invention has the beneficial effects as follows: effectively can improve the mechanical performance of vertical rocker-arm spray head nozzle structure and improve reliability and the service life of shower nozzle.
Accompanying drawing illustrates:
Fig. 1 is vertical rocker-arm spray head structural representation of the present invention;
Fig. 2 is the local P enlarged diagram of vertical rocker-arm spray head nozzle structure;
Fig. 3 is the part drawing of vertical rocker-arm spray head elbow;
Fig. 4 is the part drawing of vertical rocker-arm spray head jet pipe;
Fig. 5 is the installation diagram that vertical rocker-arm spray head jet pipe and elbow welding add man-hour;
Fig. 6 is vertical rocker-arm spray head jet pipe and elbow 4 means of spot welds schematic diagram;
Fig. 7 is vertical rocker-arm spray head jet pipe and elbow 6 means of spot welds schematic diagram.
In diagram, 1-elbow, 2-jet pipe, 3-weld part, 11-fills boss, and 21-is equipped with recess, 31-segmental arc, 32-first tilting section, 33-horizontal segment, 34-second tilting section, 35-the 3rd tilting section, 36-elbow coordinates section, 37-symmetrical center line, 38-first bevel, 39-second bevel, 4-processing tool, 41-fixed underpan, 42-jet pipe angle correction bar.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the invention will be further described:
See accompanying drawing 1-5, in the present embodiment, shower nozzle model is PYC40 vertical rocker-arm spray head, this vertical rocker-arm spray head nozzle structure, and comprise elbow 1, jet pipe 2, weld part 3, described elbow is connected with jet pipe by weld part; The bevel for welding of weld part 3 is combined by the first bevel 38 be positioned on elbow 1 and the second bevel 39 be positioned on jet pipe 2 and forms, and the first bevel 38 and the second bevel 39 are about symmetrical center line 37 symmetry; What the first bevel 38 and the second bevel 39 were all symmetrical is provided with segmental arc 31, first tilting section 32, horizontal segment 33, second tilting section 34.Between first tilting section 32 and symmetrical center line 37, there is angle a, a is preferably 11-14 °, have angle b between second tilting section 34 and symmetrical center line 37, b is preferably 16-19 °, and a<b Main Function is that saving welding rod is to save welding cost; Increase the contact area of welding rod and elbow and jet pipe, increase the rigidity of weld part, prevent elbow and jet pipe weld part in shower nozzle running because weld part intensity is not enough, the distortion caused; Elbow 1 also comprises the 3rd tilting section 35 being positioned at jet pipe 2, with the elbow section of cooperation 36 of jet pipe 2 minor diameter fit; Segmental arc 31 and the first tilting section 32 diametrically sum have length h1, and the second tilting section 34 has length h2, h1/h2=0.3-0.6 diametrically, are preferably h1/h2=0.55; The two ends of elbow 1 have centre bore 5.
A kind of vertical rocker-arm spray head jet pipe processing technology, the material of PYC40 vertical rocker-arm spray head jet pipe can be stainless steel or aluminium alloy etc.This processing technology comprises the steps:
A. cast out to elbow 1, jet pipe 2 normalized treatment after elbow 1, stretched jet pipe 2, to improve the mechanical property of elbow and jet pipe coupling part;
B. go out equipped boss 11 to elbow 1 finish turning, process the first bevel 38, jet pipe 2 finish turning goes out equipped recess 21, processes the second bevel 39, processes the assembly precision that equipped boss 11 and equipped recess 21 can ensure elbow 1 and jet pipe 2;
C. modifier treatment is carried out, HB=235-260 to elbow 1, jet pipe 2;
D. choose two kinds of welding rods, be respectively the first welding rod, the second welding rod, the first core diameter is less than the second welding rod, and the first welding rod tensile strength is less than the second welding rod; Welding rod drying 360-370 °, with baking with, the welding rod of onsite application should be placed in heat-preserving container;
E. use heater to need the equipped boss 11 inserting jet pipe 2 to heat to elbow 1, temperature rise is 85-95 DEG C per hour, makes weld part temperature reach 360 DEG C; Elbow 1 and jet pipe 2 are fixed in processing tool 4 and assemble, described processing tool 4 comprises fixed underpan 41 and jet pipe angle correction bar 42, wherein fixed underpan 41 is fixed on one end of processing tool 4, and jet pipe angle correction bar 42 is movably connected in the other end of processing tool 4 body; Elbow 1 is fixed on the fixed underpan 41 of processing tool 4, then elbow 1 is inserted in jet pipe 2; The jet pipe angle correction bar 42 of processing tool 4 is inserted in jet pipe 2, assembly technology requires angle β=27 ° between PYC40 vertical rocker-arm spray head elbow 1 and jet pipe 2, therefore elbow 1 is fixed on the fixed underpan 41 of processing tool 4, jet pipe 2 is sleeved on angle correction bar 42 simultaneously, by the jet pipe angle correction bar 42 on adjustment processing tool 4, the angle between elbow 1 and jet pipe 2 is adjusted to 27 DEG C;
F. slowly rotate processing tool 4, adopt the first welding rod to weld, first in symmetric position, carry out spot welding to h1 region, to positioning of elbow 1 and jet pipe 2, spot welding according to 4 means of spot welds shown in Fig. 6, also can select 6 means of spot welds shown in Fig. 7; In layering welding behind location, electric current 350-360A, voltage 37-40V, air-flow 45-55L/h, key-course temperature is 200-210 DEG C; Adopt the second welding rod to weld to h2 region, layering is welded, electric current 300-345A, voltage 27-32V, air-flow 35-40L/h, and key-course temperature is 210-220 DEG C;
G. after having welded, weld part 3 is polished, ensure the fineness on weld part 3 surface.
Adopt vertical rocker-arm spray head nozzle structure of the present invention effectively can improve quality of fit between vertical rocker-arm spray head elbow 1 and jet pipe 2, improve shower nozzle job stability and service life.
More than describing is explanation of the invention, and be not the restriction to invention, limited range of the present invention is see claim, and when without prejudice to spirit of the present invention, the present invention can do any type of amendment.

Claims (4)

1. a vertical rocker-arm spray head nozzle structure, comprise elbow (1), jet pipe (2), weld part (3), elbow (1) is connected with jet pipe (2) by weld part (3), it is characterized in that: the bevel for welding of weld part (3) comprises the first bevel be positioned on elbow and the second bevel be positioned on jet pipe, first bevel and the second bevel are about symmetrical center line symmetry, and the first bevel or the second bevel are that multi-line section is formed.
2. vertical rocker-arm spray head nozzle structure according to claim 1, it is characterized in that: the first bevel and the second bevel are equipped with segmental arc, the first tilting section, horizontal segment, the second tilting section, there is between first tilting section and symmetrical center line angle a, there is between second tilting section and symmetrical center line angle b, and a<b.
3. vertical rocker-arm spray head nozzle structure according to claim 2, it is characterized in that: segmental arc and the first tilting section diametrically sum have length h1, second tilting section has length h2 diametrically, and in h1 region, welding is full of the first welding rod, and in h2 region, welding is full of the second welding rod.
4. vertical rocker-arm spray head nozzle structure according to claim 3, is characterized in that: the first core diameter is less than the second welding rod, the first welding rod tensile strength is less than the second welding rod.
CN201520217941.0U 2015-04-10 2015-04-10 A kind of vertical rocker-arm spray head nozzle structure Expired - Fee Related CN204583532U (en)

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Application Number Priority Date Filing Date Title
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CN204583532U true CN204583532U (en) 2015-08-26

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104815772A (en) * 2015-04-10 2015-08-05 江苏大学 Vertical rocker arm nozzle spray pipe structure and processing technology thereof
CN114749775A (en) * 2022-06-13 2022-07-15 山西阳煤化工机械(集团)有限公司 Embedded connecting pipe structure and assembly welding method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104815772A (en) * 2015-04-10 2015-08-05 江苏大学 Vertical rocker arm nozzle spray pipe structure and processing technology thereof
CN104815772B (en) * 2015-04-10 2017-07-18 江苏大学 A kind of vertical rocker-arm spray head nozzle structure and its processing technology
CN114749775A (en) * 2022-06-13 2022-07-15 山西阳煤化工机械(集团)有限公司 Embedded connecting pipe structure and assembly welding method thereof

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150826

Termination date: 20170410