CN204583174U - A kind of agitating device of reactor and reactor - Google Patents

A kind of agitating device of reactor and reactor Download PDF

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Publication number
CN204583174U
CN204583174U CN201520070515.9U CN201520070515U CN204583174U CN 204583174 U CN204583174 U CN 204583174U CN 201520070515 U CN201520070515 U CN 201520070515U CN 204583174 U CN204583174 U CN 204583174U
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China
Prior art keywords
reactor
main panel
blade
agitating device
scraper
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CN201520070515.9U
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Chinese (zh)
Inventor
刘立锋
伍泽绵
陈刚
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WENGFU-DAZHOU CHEMICAL Co.,Ltd.
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DAZHOU WENGFU LANJIAN CHEMICAL Co Ltd
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Abstract

The utility model provides a kind of agitating device of reactor, comprises multiple blade; Blade comprises main panel, and main panel comprises front and back, main panel is at least provided with one group of opposite side, opposite side is connected to sloping desk, and the incline direction of sloping desk is all towards the back side of main panel; One end connection of rotating axle of blade, multiple blade is evenly distributed on the same periphery of turning cylinder, and main panel is face down, it is supine skewed to carry on the back.The agitating device of a kind of reactor that the utility model provides and reactor, while guarantee mixing effect, the resistance run into is less, so the energy consumption that same rotary speed consumes is also lower, energy-conserving and environment-protective, and cost-saving.

Description

A kind of agitating device of reactor and reactor
Technical field
The utility model relates to reactor device technique field, especially relates to a kind of stirring apparatus for reaction kettle and reactor.
Background technology
Namely the broad understanding of reactor has the container of physics or chemical reaction, and its structure is generally made up of kettle, transmission device, agitating device, heater, cooling device, sealing device etc.
Wherein, agitating device has the reaction speed accelerated between reactant, makes mixing between reactant evenly the effect of grade, is generally connect blade on the rotating shaft, is stirred by blade to reactant, complete mixing effect.
At present, conventional stirrer paddle, the general rectangle in tabular, multiple blade is obliquely installed, and arrangement connects on the rotating shaft circlewise, and in rotary course, blade can contact with reactant, thus stirs reactant.
But, blade conventional at present, contact area between itself and reactant is excessive, and the resistance produced when namely rotating is also larger, when blade needs to reach certain rotating speed, and the resistance at blade place is larger, so the driving force to turning cylinder can only be increased, when increase driving force, energy consumption will inevitably be increased, not only waste resource, and cost is higher.
Utility model content
The purpose of this utility model is the agitating device and the reactor that provide a kind of reactor, consumes high, waste resource, the technical problem that cost is higher to solve the energy consumption existed in prior art.
The agitating device of a kind of reactor that the utility model provides, comprises multiple blade;
Described blade comprises main panel, and described main panel comprises front and back, described main panel is at least provided with one group of opposite side, described opposite side is connected to sloping desk, and the incline direction of described sloping desk is all towards the back side of described main panel;
One end connection of rotating axle of described blade, multiple described blade is evenly distributed on the same periphery of described turning cylinder, and described main panel is face down, it is supine skewed to carry on the back.
Be positioned at high-end described sloping desk and be provided with breach.The effect of breach is the resistance reduced further between blade and reactant, generally, breach is arranged on the sloping desk of top (namely high-end), because resistance is herein larger relative to the resistance of the sloping desk of low side, so, arrange breach at this place, the reactant slipped over along main panel directly skids off from breach, no longer produces resistance with sloping desk, further can reduce resistance, reduce energy consumption.
One end of described blade is connected with sleeve, and described jacket casing is connected on described turning cylinder, and is fixedly connected with described turning cylinder.Blade is connected with turning cylinder by sleeve, and wherein, connected mode can connect for pin or key connects, and for removably connecting, when needs dismounting, being taken off by sleeve, just all blades can be taken off, easy to operate, quick.
Described main panel and described sloping desk are rectangle, and each angle of described sloping desk is circular arc.In use, blade along with turning cylinder High Rotation Speed, thus plays the effect of reaction stirred to agitating device, wherein, in whipping process, blade and reactant need constantly to contact, according to the structure of wedge angle, in the process that blade contacts with reactant, very easily cause the destruction to reactant.So circular arc is arranged at each angle of sloping desk, and its surface is comparatively round and smooth, in the process of haptoreaction thing, destructive little, its destruction is down to minimum.
Preferably, 3 described blades are comprised.Three blades are evenly arranged, and the angle between adjacent blades is 60 °, fully ensure that mixing effect.
A kind of reactor, comprise kettle, be provided with drive unit above described kettle, described drive unit is connected with the agitating device of reactor.
The end of described turning cylinder is connected with at least one scraper, and the bottom of described scraper and described kettle fits.The bottom of kettle arranges baiting valve, the product processed is discharged by baiting valve, because the size of the bore of baiting valve is limited, in the process of blowing, product can be caused in the accumulation of autoclave body bottom, long-time accumulation, easily causes product to be fixed on the bottom of kettle, by arranging scraper, autoclave body bottom can scrape by the product be bonded on kettle by scraper, final discharge, can avoid accumulation to cause normal production, and the wasting of resources.
The lateral cross section of described scraper is curved, the concave surface facing described scraper direction of rotation of described scraper.The product be bonded on kettle, in rotary course, scrapes by scraper, and the scraper of the shape of arc is after rotating, and first gathered to middle part by the product scraped, deliver to drain hole afterwards, operating efficiency is higher.
The diameter of described kettle is 3 meters.In reactor use procedure, increased by the diameter of kettle, its most obvious effect to improve production capacity, that is, the diameter of kettle is set to 3 meters, and namely the diameter of its direct tube section part is 3 meters, and the production capacity of its single reactor can reach 17000 tons/year.
Comprise two described scrapers, two described scrapers are oppositely arranged the both sides being located at described turning cylinder respectively.Two scrapers are arranged side by side, and in one line, arrange two scrapers, add the frequency scraping product, further improve the service efficiency of scraper.
The agitating device of a kind of reactor that the utility model provides and reactor, blade connects on the rotating shaft, wherein, main panel is skewed, and its two ends are connected with two sweptback sloping desks, at Stirring process axle, the first haptoreaction thing in front of main panel, and and there is mutual active force between reactant, when main panel moves in a circle, the front push reactant of main panel, thus complete the effect of stirring.
When main panel push reactant, reactant can fall apart to surrounding under the effect of inertia, and the sloping desk wherein arranged more easily makes reactant spread, and has the effect of guiding, reduces resistance between the two, so overall resistance just can reduce.
This agitating device is while guarantee mixing effect, and the resistance run into is less, so the energy consumption that same rotary speed consumes is also lower, and energy-conserving and environment-protective, and cost-saving.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model detailed description of the invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in detailed description of the invention or description of the prior art below, apparently, accompanying drawing in the following describes is embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
The front view of the agitating device of a kind of reactor that Fig. 1 provides for the utility model embodiment;
The upward view of the blade of the agitating device of a kind of reactor that Fig. 2 provides for the utility model embodiment;
The top view of the scraper of the agitating device of a kind of reactor that Fig. 3 provides for the utility model embodiment.
Reference numeral:
1-main panel; 2-sloping desk; 3-turning cylinder;
4-breach; 5-blade; 6-kettle;
7-scraper.
Detailed description of the invention
Be clearly and completely described the technical solution of the utility model below in conjunction with accompanying drawing, obviously, described embodiment is the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
In description of the present utility model, it should be noted that, orientation or the position relationship of the instruction such as term " " center ", " on ", D score, "left", "right", " vertically ", " level ", " interior ", " outward " they be based on orientation shown in the drawings or position relationship; be only the utility model and simplified characterization for convenience of description; instead of instruction or imply the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as restriction of the present utility model.In addition, term " first ", " second ", " the 3rd " only for describing object, and can not be interpreted as instruction or hint relative importance.
In description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, concrete condition the concrete meaning of above-mentioned term in the utility model can be understood.
Embodiment 1
The front view of the agitating device of a kind of reactor that Fig. 1 provides for the utility model embodiment; The upward view of the blade 5 of the agitating device of a kind of reactor that Fig. 2 provides for the utility model embodiment; The top view of the scraper 7 of the agitating device of a kind of reactor that Fig. 3 provides for the utility model embodiment; As Figure 1-3, the agitating device of a kind of reactor that the present embodiment provides, comprises multiple blade 5;
Blade 5 comprises main panel 1, and main panel 1 comprises front and back, main panel 1 is at least provided with one group of opposite side, opposite side is connected to sloping desk 2, and the incline direction of sloping desk 2 is all towards the back side of main panel 1;
One end connection of rotating axle 3 of blade 5, multiple blade 5 is evenly distributed on the same periphery of turning cylinder 3, main panel 1 in face down, carry on the back supine skewed.
The agitating device of a kind of reactor that the present embodiment provides and reactor, blade 5 is connected on turning cylinder 3, wherein, main panel 1 is in skewed, and its two ends are connected with two sweptback sloping desks 2, at Stirring process axle, the first haptoreaction thing in front of main panel 1, and and there is mutual active force between reactant, when main panel 1 moves in a circle, the front push reactant of main panel 1, thus complete the effect of stirring.
When main panel 1 push reactant, reactant can fall apart to surrounding under the effect of inertia, and the sloping desk 2 wherein arranged more easily makes reactant spread, and has the effect of guiding, reduces resistance between the two, so overall resistance just can reduce.
This agitating device is while guarantee mixing effect, and the resistance run into is less, so the energy consumption that same rotary speed consumes is also lower, and energy-conserving and environment-protective, and cost-saving.
Embodiment 2
The front view of the agitating device of a kind of reactor that Fig. 1 provides for the utility model embodiment; The upward view of the blade 5 of the agitating device of a kind of reactor that Fig. 2 provides for the utility model embodiment; The top view of the scraper 7 of the agitating device of a kind of reactor that Fig. 3 provides for the utility model embodiment; As Figure 1-3, the agitating device of a kind of reactor that the present embodiment provides, comprises multiple blade 5;
Blade 5 comprises main panel 1, and main panel 1 comprises front and back, main panel 1 is at least provided with one group of opposite side, opposite side is connected to sloping desk 2, and the incline direction of sloping desk 2 is all towards the back side of main panel 1;
One end connection of rotating axle 3 of blade 5, multiple blade 5 is evenly distributed on the same periphery of turning cylinder 3, main panel 1 in face down, carry on the back supine skewed.
Be positioned at high-end sloping desk 2 and be provided with breach 4.The effect of breach 4 reduces the resistance between blade 5 and reactant further, generally, breach 4 is arranged on the sloping desk 2 of top (namely high-end), because resistance is herein larger relative to the resistance of the sloping desk 2 of low side, so, arrange breach 4 at this place, the reactant slipped over along main panel 1 directly skids off from breach 4, no longer produces resistance with sloping desk 2, further can reduce resistance, reduce energy consumption.
One end of blade 5 is connected with sleeve, and jacket casing is connected on turning cylinder 3, and is fixedly connected with turning cylinder 3.Blade 5 is connected with turning cylinder 3 by sleeve, and wherein, connected mode can connect for pin or key connects, and for removably connecting, when needs dismounting, being taken off by sleeve, just all blades 5 can be taken off, easy to operate, quick.
Main panel 1 and sloping desk 2 are rectangle, and each angle of sloping desk 2 is circular arc.Agitating device in use, blade 5 is along with turning cylinder 3 High Rotation Speed, thus play the effect of reaction stirred, wherein, in whipping process, blade 5 and reactant need constantly to contact, according to the structure of wedge angle, in the process that blade 5 contacts with reactant, very easily cause the destruction to reactant.So circular arc is arranged at each angle of sloping desk 2, and its surface is comparatively round and smooth, in the process of haptoreaction thing, destructive little, its destruction is down to minimum.
Preferably, 3 blades 5 are comprised.Three blades 5 are evenly arranged, and the angle between adjacent blades 5 is 60 °, fully ensure that mixing effect.
The agitating device of a kind of reactor that the present embodiment provides and reactor, blade 5 is connected on turning cylinder 3, wherein, main panel 1 is in skewed, and its two ends are connected with two sweptback sloping desks 2, at Stirring process axle, the first haptoreaction thing in front of main panel 1, and and there is mutual active force between reactant, when main panel 1 moves in a circle, the front push reactant of main panel 1, thus complete the effect of stirring.
When main panel 1 push reactant, reactant can fall apart to surrounding under the effect of inertia, and the sloping desk 2 wherein arranged more easily makes reactant spread, and has the effect of guiding, reduces resistance between the two, so overall resistance just can reduce.
This agitating device is while guarantee mixing effect, and the resistance run into is less, so the energy consumption that same rotary speed consumes is also lower, and energy-conserving and environment-protective, and cost-saving.
Embodiment 3
The front view of the agitating device of a kind of reactor that Fig. 1 provides for the utility model embodiment; The upward view of the blade 5 of the agitating device of a kind of reactor that Fig. 2 provides for the utility model embodiment; The top view of the scraper 7 of the agitating device of a kind of reactor that Fig. 3 provides for the utility model embodiment; As Figure 1-3, a kind of reactor that the present embodiment provides, comprise kettle 6, be provided with drive unit above kettle 6, drive unit is connected with the agitating device of reactor.
The end of turning cylinder 3 is connected with at least one scraper 7, and scraper 7 fits with the bottom of kettle 6.The bottom of kettle 6 arranges baiting valve, the product processed is discharged by baiting valve, because the size of the bore of baiting valve is limited, in the process of blowing, the accumulation of product bottom kettle 6 can be caused, long-time accumulation, easily causes product to be fixed on the bottom of kettle 6, by arranging scraper 7, the product be bonded on kettle 6 bottom kettle 6 can scrape by scraper 7, final discharge, can avoid accumulation to cause normal production, and the wasting of resources.
The lateral cross section of scraper 7 is curved, concave surface facing scraper 7 direction of rotation of scraper 7.The product be bonded on kettle 6, in rotary course, scrapes by scraper 7, and the scraper 7 of the shape of arc is after rotating, and first gathered to middle part by the product scraped, deliver to drain hole afterwards, operating efficiency is higher.
The diameter of kettle 6 is 3 meters.In reactor use procedure, increased by the diameter of kettle 6, its most obvious effect to improve production capacity, that is, the diameter of kettle 6 is set to 3 meters, and namely the diameter of its direct tube section part is 3 meters, and the production capacity of its single reactor can reach 17000 tons/year.
Comprise two scrapers, 7, two scrapers 7 and be oppositely arranged the both sides being located at turning cylinder 3 respectively.Two scrapers 7 are arranged side by side, and in one line, arrange two scrapers 7, add the frequency scraping product, further improve the service efficiency of scraper 7.
During concrete use:
The agitating device in kettle 6 is driven by drive unit, wherein, blade 5 in agitating device is arranged on turning cylinder 3, can arrange multi-layer oar blade 5, and scraper 7 is arranged on the end of turning cylinder 3, generally, the bottom of kettle 6 is the inclined-plane tilted, and arranges baiting valve at the bottommost on inclined-plane, so, also be arranged to skewed by scraper 7, the knife edge part of its scraper 7 can be fitted the bottom of kettle 6.In whipping process, blade 5 constantly stirs reactant, accelerates the reaction of reactant, meanwhile, the reaction making reactant more all with, in the process of stirring, resistance between blade 5 and reactant is less, so, without the need to too high energy consumption, just turning cylinder 3 can be driven, energy consumption consumption is lower, meanwhile, what arranged by the diameter of kettle 6 is larger, and the production capacity of single reactor improves.Meanwhile, in the process that turning cylinder 3 rotates, scraper 7 is fitted the bottom of kettle 6, and ceaselessly rotary work, prevents product to be deposited in bottom kettle 6.
At present, conventional single reactor, production capacity is 10000 tons/year, and its power consumption is 4.2KWH/ ton, and the reactor adopting the present embodiment to provide, the production capacity of single reactor is 17000 tons/year, and power consumption is 3.04KWH/ ton, it can thus be appreciated that this reactor can improve production capacity, energy consumption can be saved again.
Last it is noted that above each embodiment is only in order to illustrate the technical solution of the utility model, be not intended to limit; Although be described in detail the utility model with reference to foregoing embodiments, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein some or all of technical characteristic; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the scope of each embodiment technical scheme of the utility model.

Claims (10)

1. an agitating device for reactor, is characterized in that, comprises multiple blade;
Described blade comprises main panel, and described main panel comprises front and back, described main panel is at least provided with one group of opposite side, described opposite side is connected to sloping desk, and the incline direction of described sloping desk is all towards the back side of described main panel;
One end connection of rotating axle of described blade, multiple described blade is evenly distributed on the same periphery of described turning cylinder, and described main panel is face down, it is supine skewed to carry on the back.
2. the agitating device of reactor according to claim 1, is characterized in that, is positioned at high-end described sloping desk and is provided with breach.
3. the agitating device of reactor according to claim 1, is characterized in that, one end of described blade is connected with sleeve, and described jacket casing is connected on described turning cylinder, and is fixedly connected with described turning cylinder.
4. the agitating device of reactor according to claim 1, is characterized in that, described main panel and described sloping desk are rectangle, and each angle of described sloping desk is circular arc.
5. the agitating device of reactor according to claim 1, is characterized in that, comprises 3 described blades.
6. a reactor, is characterized in that, comprises kettle, is provided with drive unit above described kettle, and described drive unit is connected with the agitating device of the reactor described in any one of claim 1-5.
7. reactor according to claim 6, is characterized in that, the end of described turning cylinder is connected with at least one scraper, and the bottom of described scraper and described kettle fits.
8. reactor according to claim 7, is characterized in that, the lateral cross section of described scraper is curved, the concave surface facing described scraper direction of rotation of described scraper.
9. reactor according to claim 6, is characterized in that, the diameter of described kettle is 3 meters.
10. reactor according to claim 7, is characterized in that, comprises two described scrapers, and two described scrapers are oppositely arranged the both sides being located at described turning cylinder respectively.
CN201520070515.9U 2015-01-30 2015-01-30 A kind of agitating device of reactor and reactor Active CN204583174U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114585433A (en) * 2019-09-16 2022-06-03 艾卡多搅拌及混合工程有限公司 Stirrer device and method for mixing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114585433A (en) * 2019-09-16 2022-06-03 艾卡多搅拌及混合工程有限公司 Stirrer device and method for mixing

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GR01 Patent grant
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TR01 Transfer of patent right

Effective date of registration: 20210628

Address after: 635000 Wengfu Dazhou base, Dazhou Economic Development Zone, Sichuan Province

Patentee after: WENGFU-DAZHOU CHEMICAL Co.,Ltd.

Address before: 635000 Wengfu base office building, Dazhou Economic Development Zone, Sichuan Province

Patentee before: DAZHOU WENGFU BLUE SWORD CHEMICAL Co.,Ltd.