CN204577817U - The manufacturing installation of USB connector - Google Patents

The manufacturing installation of USB connector Download PDF

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Publication number
CN204577817U
CN204577817U CN201520143413.5U CN201520143413U CN204577817U CN 204577817 U CN204577817 U CN 204577817U CN 201520143413 U CN201520143413 U CN 201520143413U CN 204577817 U CN204577817 U CN 204577817U
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China
Prior art keywords
usb
shell
assembling
terminal
punching die
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CN201520143413.5U
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Chinese (zh)
Inventor
工藤永治
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Kunshan Precision Electronics Co., Ltd.
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Suzhou And Moral Precision Electronics Corp Ltd
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Abstract

Utility model provides a kind of manufacturing installation of USB connector.The manufacturing installation of USB connector of the present utility model comprises USB connector assembly or fitting table, USB housing slide, USB shell shearing device, USB terminal assemblies guide rail and USB apparatus for assembling; Described USB housing slide, USB shell shearing device, USB terminal guide rails assembling are on described USB connector assembly or fitting table; Described USB housing slide and described USB terminal guide rail and described USB apparatus for assembling connect; Also comprise composite punching die; Described USB apparatus for assembling and described composite punching die connect and the USB terminal after assembling and USB shell are imported composite punching die.The USB connector manufacturing installation that the utility model provides and manufacture method, can reduce the cost of the manufacturing equipment of USB connector, promotes production efficiency and the yield of USB connector.

Description

The manufacturing installation of USB connector
Technical field
The utility model relates to electronic product parts and manufactures field, especially relates to a kind of USB connector manufacturing installation and manufacture method.
Background technology
The English full name of USB is Universal Serial Bus, and Chinese translation is USB.Along with the develop rapidly of electronic science and technology, USB connector is widely used in electronic product, such as smart mobile phone, computer, TV, household electrical appliance etc.
USB connector generally comprises USB terminal and USB shell two parts.Wherein, USB terminal is also called USB inner core, USB terminal is integrated with many conductions and signal transmission passage, and USB shell for the protection of USB terminal, and plugs as standard excuse and peripheral hardware or connecting line.When production USB connector, need USB connector and USB shell to fit together, and then install or be welded on electronic product.
Have equipment and the method for multiple manufacture USB in prior art, be wherein mainly divided into two classes, a class is manual manufacture, and a class utilizes the equipment of automation to manufacture.Hand-built mode is progressively eliminated along with the development of science and technology.And utilize automation equipment to manufacture, then obtain and apply.Such as application number is No. 201320715537.7 patents, USB kludge disclosed in No. 201310564429.9 patents, utilizes automatic assembling to assemble USB shell and USB terminal.The equipment of these automations, cost and maintenance cost are very high.Meanwhile, owing to inevitably there is defective products in USB shell and USB terminal, thus cause the USB connector yield after assembling not high, and defective products is difficult to identify.Simultaneously, because USB shell and USB terminal need accurate contraposition, assembling, therefore automatic assembling is utilized also once can only to assemble a USB connector, if simultaneously to multiple USB terminal and the assembling of USB shell, owing to there is error, there will be more defective products, the packaging efficiency that these factors result in automatic assembling is difficult to improve.Further, the M R of automatic assembling is also very complicated.
Need new USB connector manufacturing equipment badly and method solves the problem.
Utility model content
The purpose of this utility model is to provide a kind of USB connector manufacturing equipment and manufacture method, improves the packaging efficiency of USB terminal and shell.
Another object of the present utility model is to provide a kind of USB connector manufacturing equipment and manufacture method, reduces equipment cost and maintenance cost.
Another object of the present utility model is to provide a kind of USB connector manufacturing equipment and manufacture method, simplifies USB assembling flow path, improves USB connector yield.
For achieving the above object, the utility model provides a kind of USB connector manufacturing installation, comprises USB connector assembly or fitting table, USB housing slide, USB shell shearing device, USB terminal assemblies guide rail and USB apparatus for assembling; Described USB housing slide, USB shell shearing device, USB terminal guide rails assembling are on described USB connector assembly or fitting table; Described USB housing slide and described USB terminal guide rail and described USB apparatus for assembling connect; Comprise composite punching die; Described USB apparatus for assembling and described composite punching die connect and the USB terminal after assembling and USB shell are imported composite punching die.
Preferably, described composite punching die comprises apparatus for bending; First end face of described apparatus for bending is corresponding with the end of the USB shell after assembling to extrude and the end of USB shell described in bending.
Preferably, described composite punching die comprises apparatus for bending, and the second end face of described apparatus for bending is corresponding to the side of the USB shell after assembling projection extrude on also USB shell side described in bending.
Preferably, described USB apparatus for assembling comprises alignment detection apparatus, and described alignment detection apparatus carries out contraposition detection to described USB shell and USB terminal.
Preferably, described USB housing slide and USB terminal guide rail import USB shell and USB terminal from both direction to described composite punching die.
Preferably, USB terminal Quality Detection transducer and USB shell delivery controller is also comprised; Described USB terminal Quality Detection transducer carries out detecting with described USB terminal and is electrically connected with described USB shell delivery controller with to its transmission of control signals.
For achieving the above object, the utility model also provides a kind of USB connector manufacture method, comprising: the USB casing assembly after plating is imported the step also cut off in composite punching die; USB terminal assemblies is imported the step in composite punching die; USB shell after cut-out and USB terminal are carried out the step of assembling; The decompressor in composite punching die is utilized USB shell and USB terminal to be carried out to the step of punch riveting.
Preferably, USB connector manufacture method of the present utility model comprises further: utilize composite punching die by the step of the end of USB shell and the bending of side metal riveting part.
Preferably, USB connector manufacture method of the present utility model comprises further: by the USB shell after cutting off and USB terminal carries out assembling, the step of contraposition.
Preferably, in USB connector manufacture method of the present utility model, the USB casing assembly after contained plating and USB terminal assemblies are imported described composite punching die along two different directions.
Preferably, USB connector manufacture method of the present utility model comprises: the step detected the quality of USB terminal before USB terminal assemblies imports composite punching die; Transmit control signal when USB terminal importing being detected is defective products to USB shell importing control device to stop the importing of USB shell.
Preferably, also comprise in USB connector manufacture method of the present utility model: transmitting control signal when USB terminal importing being detected is defective products imports control device to stop the importing of USB shell and not stop the punching press action of composite punching die to USB shell.
USB connector manufacturing installation of the present utility model and manufacture method, can improve the packaging efficiency of USB terminal and shell, reduces USB manufacturing equipment cost and cost of equipment maintenance, simplifies USB assembling flow path, improves USB connector yield.
Accompanying drawing explanation
Fig. 1 shows the kludge composition of USB connector.
Fig. 2 shows USB connector manufacturing installation structural representation of the present utility model.
Fig. 3 shows one of them close-up schematic view figure of USB connector manufacturing installation of the present utility model.
Fig. 4 shows the apparatus for bending structural representation of USB connector manufacturing installation of the present utility model.
Fig. 5 shows another structural representation of the apparatus for bending of USB connector manufacturing installation of the present utility model.
Fig. 6 shows the manufacture method schematic flow sheet of USB connector of the present utility model.
Fig. 7 shows another schematic flow sheet of manufacture method of USB connector of the present utility model.
Embodiment
Before the technical scheme describing each embodiment of the utility model in detail, involved noun and term are explained.It should be noted that in this manual, the parts that title is identical or label is identical represent similar or identical structure, and are only limitted to the object of signal.
Fig. 1 shows the kludge composition of USB connector.As shown in Figure 1, USB connector 100 comprises USB terminal 101 and USB shell 103; In order to the convenience of producing and assembling, before assembling, multiple USB terminal 101 is connected on USB terminal material belt 102, and multiple USB shell 103 is connected on USB shell material strip 104.USB terminal 101 and USB shell 103 are provided with locating groove or projection, for the location when assembling USB shell and USB terminal and clamping.Wherein, multiple USB terminal 101 is collectively referred to as USB terminal assemblies with the USB terminal material belt 102 being connected them; Multiple USB shell 103 is collectively referred to as USB casing assembly with the USB shell material strip 104 being connected them.
Fig. 2, Fig. 3, Fig. 4 and Fig. 5 show USB connector manufacturing installation structural representation of the present utility model.As shown in Fig. 2, Fig. 3, Fig. 4 and Fig. 5, USB connector manufacturing installation of the present utility model comprises USB connector assembly or fitting table 200, USB housing slide 203, USB shell shearing device 205, USB terminal assemblies guide rail 201 and USB apparatus for assembling 206; Described USB housing slide 203, USB shell shearing device 205, USB terminal guide rail 201 are installed on described USB connector assembly or fitting table 200; Described USB housing slide 203 connects with described USB apparatus for assembling 206 with described USB terminal guide rail 201; USB connector manufacturing installation of the present utility model also comprises composite punching die 204; Described USB apparatus for assembling 206 and described composite punching die 204 connect and the USB terminal after assembling and USB shell are imported composite punching die.
USB connector manufacturing installation of the present utility model, utilizes composite punching die 204 to realize fast ram to USB shell and USB terminal and accurate riveted.Composite punching die is a kind of maturation and simple mechanical device, designs easy, with low cost, and can for the corresponding mould of the size design of concrete USB connector.Thus, the device fabrication cost of USB connector 100 can be improved.In addition, owing to using the mode of compound punching to carry out punch riveting to USB shell 103 and USB terminal 101, can greatly enhance productivity.According to reality measuring and calculating, use USB automatic assembling to assemble, packaging efficiency can reach 1/per second, and use USB connector manufacturing installation of the present utility model, packaging efficiency can reach 2.5/per second.
As shown in Figure 4 and Figure 5, composite punching die 204 of the present utility model also comprises apparatus for bending 207; First end face 2071 of described apparatus for bending 207 is corresponding with the end 1031 of the USB shell 103 after assembling to extrude and the end 1031 of USB shell described in bending.Further, the second end face 2072 of the apparatus for bending 207 of described composite punching die 204 is corresponding to the side of USB shell 103 after assembling the projection 1032 extrude on also USB shell 103 side described in bending.
In USB automatic assembling, the bending of USB outer casing end 1031 completes by specifically pruning mechanism, needs control program and contraposition program targetedly, makes device structure more complicated on the one hand, also extends built-up time on the other hand.The utility model improves for these shortcomings especially, bending mechanism is integrated in composite punching die 204, directly realize the projection 1032 on the bending of USB outer casing end 1031 and USB shell side, the action of bending is disposable to be completed, improve packaging efficiency, also simplify the structure of automation equipment simultaneously, be conducive to plant maintenance.
In addition, in the utility model, the USB shell after utilizing USB apparatus for assembling 206 pairs of USB terminals and cutting off is assembled.Preferably, USB apparatus for assembling 206 can also comprise alignment detection apparatus, and described alignment detection apparatus carries out contraposition detection to described USB shell 103 and USB terminal 101.Contraposition detects can adopt CCD(Charge-coupled Device) contraposition, also can adopt mechanical draw-in groove and screens mode.After have employed alignment detection apparatus, the yield of USB connector assembling can be improved further.
In addition, as shown in Figure 2, described USB housing slide 203 imports USB shell 103 and USB terminal 101 from both direction to described composite punching die 204 with USB terminal guide rail 201.Preferably, can make the opening direction of USB shell just to the end of described USB terminal 101, the USB shell that can be so is directly inserted on USB terminal.USB housing slide 203 and USB terminal guide rail 201 can import from orthogonal direction, also can import from the direction be parallel to each other.
In addition, in order to improve the yield of USB connector assembling further, USB connector manufacturing installation of the present utility model can further include USB terminal Quality Detection transducer and USB shell delivery controller; Described USB terminal Quality Detection transducer carries out detecting with described USB terminal and is electrically connected with described USB shell delivery controller with to its transmission of control signals.When detecting that USB terminal quality is bad, stopping conveying USB shell, meanwhile, do not stop the press work of composite punching die, thus the USB terminal making quality bad covering assembling flow path in half-finished mode, enter the assembling process of next USB connector.Adopt this structure can reduce the fraction defective of USB connector.
The utility model also provides a kind of manufacture method of USB connector.As shown in Figure 6, specifically, the manufacture method of USB connector of the present utility model comprises the steps:
301: the USB casing assembly after plating is imported the step also cut off in composite punching die;
302: USB terminal assemblies is imported the step in composite punching die;
303: the USB shell after cut-out and USB terminal are carried out the step of assembling;
304: utilize the decompressor in composite punching die USB shell and USB terminal to be carried out to the step of punch riveting.
USB connector manufacture method of the present utility model, utilizes the mode of composite punching die to realize fast ram to USB shell and USB terminal and accurate riveted.Composite punching die is a kind of maturation and simple mechanical device, designs easy, with low cost, and can for the corresponding mould of the size design of concrete USB connector.Thus, the device fabrication cost of USB connector can be improved.In addition, owing to using the mode of compound punching to carry out punch riveting to USB shell 103 and USB terminal 101, can greatly enhance productivity.According to reality measuring and calculating, use USB automatic assembling to assemble, packaging efficiency can reach 1/per second, and use USB connector manufacturing installation of the present utility model, packaging efficiency can reach 2.5/per second.
It should be noted that, in step 302, the step cut off by SUB terminal can be comprised; This step can not be comprised.When comprising the step cut off by SUB terminal, the USB connector produced is connected on USB terminal material belt, conveniently on electronic product, installs USB connector when producing and assemble electronic product.
In addition, USB connector manufacture method of the present utility model can further include: utilize composite punching die by the step of the end of USB shell and the bending of side metal riveting part.Utilize the step of the disposable solution assembling of composite punching die, riveted, shaping, provide production efficiency, simplify production procedure.
In addition, in USB connector manufacture method of the present utility model, the USB casing assembly after contained plating and USB terminal assemblies can be imported described composite punching die along two different directions.Preferably, the USB casing assembly after plating can be selected and USB terminal assemblies imports along orthogonal direction, like this, USB shell can directly be socketed on USB shell, optimize production procedure, simplify production equipment, also can promote the packaging efficiency of USB connector simultaneously.
In addition, USB connector manufacture method of the present utility model can also comprise: the step detected the quality of USB terminal before USB terminal assemblies imports composite punching die; Transmit control signal when USB terminal importing being detected is defective products to USB shell importing control device to stop the importing of USB shell.Adopt this flow process, the production efficiency of USB connector can be improved and produce yield.
In addition, USB connector manufacture method of the present utility model can also comprise: transmitting control signal when USB terminal importing being detected is defective products imports control device to stop the importing of USB shell and not stop the punching press action of composite punching die to USB shell.
Fig. 7 shows another schematic flow sheet of manufacture method of USB connector of the present utility model.As shown in Figure 7, the manufacture method of USB connector of the present utility model comprises:
401: the USB casing assembly after plating is imported the step also cut off in composite punching die;
402: USB terminal assemblies is imported the step in composite punching die;
403: the USB shell after cut-out and USB terminal are carried out the step of assembling;
404: the step of USB shell and USB terminal being carried out contraposition;
405: utilize the decompressor in composite punching die USB shell and USB terminal to be carried out to the step of punch riveting.
Can find out, the manufacturing process distinctive points shown in the manufacturing process shown in Fig. 7 and Fig. 6 is, many steps 404.USB connector belongs to accurate electronic devices and components, and the assembling for USB terminal and USB shell is all the more so, requires accurate clamping, is forbidden if there is contraposition, the situation of skew, will have influence on the quality of USB connector, even cannot be used on electronic product.USB connector manufacture method of the present utility model, after tentatively assembling USB shell and USB terminal, then carry out exactitude position, and then carry out punching press, riveted can improve the yield of USB connector.
Although specifically describe content of the present utility model in conjunction with preferred embodiment; but those skilled in the art is not departing from the spirit and scope of the present utility model that appended claims limits; the change of various local can be carried out to embodiment of the present utility model; various change or adjustment can be made to the utility model in the form and details, be protection range of the present utility model.

Claims (6)

1. a manufacturing installation for USB connector, comprises USB connector assembly or fitting table (200), USB housing slide (203), USB shell shearing device (205), USB terminal assemblies guide rail (201) and USB apparatus for assembling (206); Described USB housing slide (203), USB shell shearing device (205), USB terminal guide rail (201) are installed on described USB connector assembly or fitting table (200); Described USB housing slide (203) connects with described USB terminal guide rail (201) and described USB apparatus for assembling (206); It is characterized in that, comprise composite punching die (204); Described USB apparatus for assembling (206) and described composite punching die (204) connect and the USB terminal after assembling and USB shell are imported composite punching die.
2. the manufacturing installation of USB connector according to claim 1, is characterized in that, described composite punching die (204) comprises apparatus for bending (207); First end face (2071) of described apparatus for bending (207) is corresponding with the end (1031) of the USB shell (103) after assembling to extrude and the end (1031) of USB shell described in bending.
3. the manufacturing installation of USB connector according to claim 2, it is characterized in that, described composite punching die (204) comprises apparatus for bending (207), and second end face (2072) of described apparatus for bending (207) is corresponding to the side of the USB shell (103) after assembling the projection (1032) extrude on also USB shell (103) side described in bending.
4. the manufacturing installation of USB connector according to claim 2, it is characterized in that, described USB apparatus for assembling (206) comprises alignment detection apparatus, and described alignment detection apparatus carries out contraposition detection to described USB shell (103) and USB terminal (101).
5. the manufacturing installation of USB connector according to claim 1, it is characterized in that, described USB housing slide (203) and USB terminal guide rail (201) import USB shell (103) and USB terminal (101) from both direction to described composite punching die (204).
6. the manufacturing installation of USB connector according to claim 1, is characterized in that, comprises USB terminal Quality Detection transducer and USB shell delivery controller; Described USB terminal Quality Detection transducer carries out detecting with described USB terminal and is electrically connected with described USB shell delivery controller with to its transmission of control signals.
CN201520143413.5U 2015-03-13 2015-03-13 The manufacturing installation of USB connector Active CN204577817U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104733979A (en) * 2015-03-13 2015-06-24 苏州和德精密电子有限公司 Manufacturing device and method for USB connectors
WO2017113420A1 (en) * 2015-12-31 2017-07-06 深圳市大富精工有限公司 Core assembly of usb metal housing

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104733979A (en) * 2015-03-13 2015-06-24 苏州和德精密电子有限公司 Manufacturing device and method for USB connectors
CN104733979B (en) * 2015-03-13 2017-01-11 苏州和德精密电子有限公司 Manufacturing device and method for USB connectors
WO2017113420A1 (en) * 2015-12-31 2017-07-06 深圳市大富精工有限公司 Core assembly of usb metal housing

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C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20170410

Address after: Suzhou City, Jiangsu province 215300 Kunshan City Shipai town Yangtze River Road No. 8

Patentee after: Kunshan Precision Electronics Co., Ltd.

Address before: 215300 Wuzhong District, Suzhou, Luzhi, the town of the new road, No. 1, No. 89,

Patentee before: Suzhou and moral precision electronics corporation, Ltd.