CN204577203U - For the press mechanism that APG insulating part is moulding moulded - Google Patents

For the press mechanism that APG insulating part is moulding moulded Download PDF

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CN204577203U
CN204577203U CN201520298362.3U CN201520298362U CN204577203U CN 204577203 U CN204577203 U CN 204577203U CN 201520298362 U CN201520298362 U CN 201520298362U CN 204577203 U CN204577203 U CN 204577203U
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slide rail
guiding mechanism
frame
axis guiding
apg
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忻尧传
忻贤明
严国华
刘灿江
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XIAMEN NAIDE ELECTRIC CO Ltd
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XIAMEN NAIDE ELECTRIC CO Ltd
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Abstract

The utility model discloses a kind of press mechanism shaping for APG insulating part, pressing plate by drive unit reciprocally movement be located in frame; Described guider comprises X-axis guiding mechanism, Y-axis guiding mechanism and Z axis guiding mechanism, described Z axis guiding mechanism comprises two slide track seats and two slide rails, described two slide track seat symmetries are fixed in frame, described each slide rail respectively reciprocally movement be located on slide track seat and its one end and be fixedly connected with pressing plate, described X-axis guiding mechanism is located between frame and slide rail, and described Y-axis guiding mechanism is located between frame and slide rail.The utility model is by increasing the setting of X-axis guiding mechanism and Y-axis guiding mechanism between frame and slide rail, realize the spacing of X-direction and Y direction, eliminate the X-direction because whole mechanism tilts is subject to and Y direction side force, avoid slide rail in the swing of X-direction and Y direction, realize the accurate guiding of X-axis guiding mechanism and Y-axis guiding mechanism, guarantee machining accuracy.

Description

用于APG绝缘件成型成型的下压机构Press-down mechanism for forming APG insulating parts

技术领域 technical field

本实用新型涉及一种用于APG绝缘件成型成型的下压机构,尤其是涉及一种确保APG绝缘件成型精度的下压机构。 The utility model relates to a pressing mechanism for forming APG insulating parts, in particular to a pressing mechanism for ensuring the forming precision of the APG insulating parts.

背景技术 Background technique

 在APG(APG:技术即环氧树脂自动压力凝胶成型技术(The Automatic Pressure Gelation),主要应用于生产中高压环氧绝缘制品)绝缘件成型的制造过程中,其中一道工序是将固定极柱定位在芯轴内并通过下压结构达到下压成型的目的;其中所述下压结构包括机架、压板及四根导向柱,所述压板通过与液压油缸连接并联动,从而实现对APG绝缘件成型的下压成型,所述各导向柱上安装有两个导向铜套;上述下压结构呈倾斜设置,整个下压机构的重量达100Kg以上,该倾斜的下压机构沿各导向柱升降时对各铜套的内壁产生很大的侧向力进而产生磨损,时间长了就产生较大的间隙,进而无法确保APG绝缘件成型的加工精度。 In the manufacturing process of APG (APG: technology is epoxy resin automatic pressure gel molding technology (The Automatic Pressure Gelation), which is mainly used in the production of medium and high voltage epoxy insulation products), one of the processes is to fix the pole Positioned in the mandrel and achieve the purpose of pressing and forming through the pressing structure; wherein the pressing structure includes a frame, a pressing plate and four guide columns, and the pressing plate is connected and linked with the hydraulic cylinder to achieve APG insulation Two guide copper sleeves are installed on each guide column; the above-mentioned press-down structure is inclined, and the weight of the entire press-down mechanism is more than 100Kg, and the inclined press-down mechanism moves up and down along each guide column During this time, a large lateral force will be generated on the inner wall of each copper sleeve to cause wear, and a large gap will be generated after a long time, so that the processing accuracy of the forming of the APG insulating part cannot be ensured.

因此在现有下压结构上,如何进一步完善、升级下压机构的限位设计,消除因其倾斜设置而产生受力不均匀,避免加工精度低等是目前APG绝缘件成型下压机构中研发人员的重要课题之一。 Therefore, in the existing pressing structure, how to further improve and upgrade the limit design of the pressing mechanism, eliminate the uneven force due to its inclined setting, and avoid low processing accuracy is the current research and development of the pressing mechanism for the forming of APG insulating parts. One of the important issues of personnel.

实用新型内容 Utility model content

针对现有技术的不足,本实用新型提供了一种用于APG绝缘件成型的下压机构,该下压机构主要解决因受力不均匀,导致加工精度低的技术问题。 Aiming at the deficiencies of the prior art, the utility model provides a press-down mechanism for forming APG insulating parts. The press-down mechanism mainly solves the technical problem of low processing precision due to uneven force.

为达到上述目的,本实用新型是通过以下技术方案实现的: In order to achieve the above object, the utility model is achieved through the following technical solutions:

一种用于APG绝缘件成型成型的下压机构,包括机架、压板、驱动装置及导向装置,所述压板通过驱动装置可往复移动设于机架上,所述导向装置包括X轴导向机构、Y轴导向机构和Z轴导向机构,所述Z轴导向机构包括两个滑轨座和两个滑轨,所述两个滑轨座对称固定在机架上,所述各滑轨分别可往复移动设于滑轨座上且其一端与压板固定连接,所述X轴导向机构设于机架与滑轨之间,所述Y轴导向机构设于机架与滑轨之间。 A press-down mechanism for forming APG insulating parts, including a frame, a pressing plate, a driving device and a guiding device, the pressing plate can be reciprocally moved by the driving device and set on the frame, and the guiding device includes an X-axis guiding mechanism , a Y-axis guide mechanism and a Z-axis guide mechanism, the Z-axis guide mechanism includes two slide rail seats and two slide rails, and the two slide rail seats are symmetrically fixed on the frame, and each slide rail can be respectively The reciprocating movement is arranged on the slide rail seat and one end thereof is fixedly connected with the pressing plate. The X-axis guide mechanism is arranged between the frame and the slide rail, and the Y-axis guide mechanism is arranged between the frame and the slide rail.

进一步,所述机架包括左侧板、右侧板和顶板,所述顶板的两端固设于左侧板和右侧板的上方。 Further, the frame includes a left side board, a right side board and a top board, and the two ends of the top board are fixed above the left side board and the right side board.

进一步,所述两个滑轨分别与左侧板的内侧壁和右侧板的内侧壁无限接近设置,所述Y轴导向机构为复数对导向轴承,所述各对导向轴承分别设于各滑轨的前后两侧的机架上用于对滑轨进行Y轴方向的精确导向。 Further, the two slide rails are set infinitely close to the inner side wall of the left side plate and the inner side wall of the right side plate respectively, and the Y-axis guide mechanism is a plurality of pairs of guide bearings, and each pair of guide bearings is respectively arranged on each slide The racks on the front and rear sides of the rail are used to precisely guide the slide rail in the Y-axis direction.

进一步,所述两个滑轨分别与左侧板的内侧壁和右侧板的内侧壁无限接近设置,所述X轴导向机构为复数根滚针,所述左侧板的内侧壁和右侧板的内侧壁上设有对应滚针数量的沿Y轴方向延伸的柱形槽,所述各滚针分别可转动设于各柱形槽内,并且各滚针的周向外侧壁部分越过柱形槽并与滑轨滚动接触设置用于对滑轨进行X轴方向的精确导向。 Further, the two slide rails are set infinitely close to the inner wall of the left side plate and the inner side wall of the right side plate respectively, the X-axis guide mechanism is a plurality of needle rollers, and the inner side wall of the left side plate and the right side The inner side wall of the plate is provided with cylindrical grooves extending along the Y-axis direction corresponding to the number of needle rollers. Shaped grooves and rolling contact with the slide rail are provided for precise guidance of the slide rail in the X-axis direction.

进一步,所述各连接块开设有与各滑轨横截面形状相适配的固定孔,所述各滑轨的一端分别嵌设于该固定孔并与连接块一体相连,所述压板的横向两端分别与各连接块固定连接设置。 Further, each of the connecting blocks is provided with a fixing hole matching the cross-sectional shape of each slide rail, and one end of each of the slide rails is respectively embedded in the fixing hole and integrally connected with the connecting block. The ends are fixedly connected with each connection block respectively.

前述技术方案:通过在机架设置滑轨座与滑轨,其中滑轨座固定在机架上,而滑轨与滑轨座滑动配合设置,滑轨与压板固接,形成Z轴导向机构;前述机架与滑轨之间增加X轴导向机构及Y轴导向机构的设置,实现对X轴方向及Y轴方向的导向作用,进而消除了因整个机构倾斜受到的X轴方向及Y轴方向侧向力,避免滑轨在X轴方向及Y轴方向的受力偏移,进而实现X轴导向机构与Y轴导向机构的精确导向,从而确保工件精度;另一方面,所述滑轨一端与连接块插接,并通过螺栓锁固,从而达到与压板固接的目的,进一步确保APG绝缘件成型的加工精度。 The aforementioned technical solution: by setting the slide rail seat and the slide rail on the frame, wherein the slide rail seat is fixed on the frame, and the slide rail and the slide rail seat are arranged in sliding cooperation, and the slide rail is fixedly connected with the pressure plate to form a Z-axis guiding mechanism; The setting of the X-axis guide mechanism and the Y-axis guide mechanism is added between the aforementioned rack and the slide rail to realize the guiding effect on the X-axis direction and the Y-axis direction, thereby eliminating the influence of the X-axis direction and the Y-axis direction due to the tilt of the whole mechanism. Lateral force avoids the force deviation of the slide rail in the X-axis direction and the Y-axis direction, and then realizes the precise guidance of the X-axis guiding mechanism and the Y-axis guiding mechanism, thereby ensuring the accuracy of the workpiece; on the other hand, one end of the slide rail It is plugged with the connection block and locked by bolts, so as to achieve the purpose of fixing with the pressure plate, and further ensure the processing accuracy of the forming of the APG insulating part.

附图说明 Description of drawings

图1是本实用新型实施例结构示意图; Fig. 1 is the structural representation of the utility model embodiment;

图2是本实用新型实施例结构分解图; Fig. 2 is an exploded view of the structure of the utility model embodiment;

图3是本实用新型实施例中所述导向装置结构示意图; Fig. 3 is a schematic structural view of the guiding device described in the embodiment of the utility model;

图4是本实用新型实施例中所述导轨与压板的连接结构示意图; Fig. 4 is a schematic diagram of the connection structure between the guide rail and the pressure plate in the embodiment of the present invention;

图5是本实用新型实施例中所述连接块结构示意图。 Fig. 5 is a schematic diagram of the structure of the connection block in the embodiment of the present invention.

具体实施方式 Detailed ways

下面结合附图对本实用新型作进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:

实施例:请参阅图1至图2所示,一种用于APG绝缘件成型成型的下压机构,包括机架1、压板2、驱动装置及导向装置,所述压板2通过驱动装置可往复移动设于机架1上,所述导向装置包括X轴导向机构3、Y轴导向机构4和Z轴导向机构5。 Embodiment: Please refer to Fig. 1 to Fig. 2, a pressing mechanism for forming APG insulating parts, including a frame 1, a pressing plate 2, a driving device and a guiding device, and the pressing plate 2 can reciprocate through the driving device The movement is arranged on the frame 1 , and the guide device includes an X-axis guide mechanism 3 , a Y-axis guide mechanism 4 and a Z-axis guide mechanism 5 .

所述机架1包括左侧板11、右侧板12和顶板13,所述顶板13的两端固设于左侧板11和右侧板12的上方,整个机架作为下压机构其它各组成部分的固定和支撑基础。前述驱动装置为一油缸,油缸的缸体固定在顶板13上,油缸的活塞杆自由端与压板2连接。 Described frame 1 comprises left side board 11, right side board 12 and top board 13, and the two ends of described top board 13 are fixedly arranged on the top of left side board 11 and right side board 12, and whole frame is used as other each of pressing down mechanism. The fixing and supporting base of the component. Aforesaid driving device is an oil cylinder, and the cylinder block of oil cylinder is fixed on the top plate 13, and the piston rod free end of oil cylinder is connected with pressing plate 2.

所述Z轴导向机构5包括两个滑轨座51和两个滑轨52,所述两个滑轨座51对称固定在机架1所述顶板13上主诉左侧板11和右侧板12上,所述各滑轨52分别可往复移动设于滑轨座51上且其下端分别通过一个连接块6与压板2的横向两端固定连接。参考图5,具体地说,所述各连接块6通过线切割开设出与各滑轨横截面形状相适配的固定孔61,所述各滑轨52的下端分别嵌设于该固定孔61内,沿着与滑轨52长度方向相垂直的方向,通过螺栓将连接块6与滑轨52锁紧,所述压板2横向两侧再与各连接块6固定连接设置,从而达到各连接块6与对应的各滑轨52固定连接,而连接块6通过螺杆与压板2固接,从而达到各滑轨52与压板2之间固定连接的目的,通过滑轨52与滑轨座51的导向作用,压板2通过连接块6与滑轨52一体相连沿着滑轨座51相对于机架1作Z轴方向的往复运动。 The Z-axis guide mechanism 5 includes two slide rail seats 51 and two slide rails 52, and the two slide rail seats 51 are symmetrically fixed on the top plate 13 of the frame 1. The left side plate 11 and the right side plate 12 Above, each of the sliding rails 52 is reciprocally movable and arranged on the sliding rail seat 51 respectively, and its lower ends are fixedly connected to both lateral ends of the pressure plate 2 through a connecting block 6 . Referring to FIG. 5 , specifically, the connecting blocks 6 are opened with wire cutting to form fixing holes 61 matching the cross-sectional shapes of the slide rails, and the lower ends of the slide rails 52 are embedded in the fixing holes 61 respectively. Inside, along the direction perpendicular to the length direction of the slide rail 52, the connecting block 6 and the slide rail 52 are locked by bolts, and the lateral sides of the pressure plate 2 are fixedly connected with each connecting block 6, so as to achieve the 6 is fixedly connected with the corresponding slide rails 52, and the connection block 6 is fixedly connected with the pressure plate 2 through the screw rod, so as to achieve the purpose of fixed connection between each slide rail 52 and the pressure plate 2, and through the guidance of the slide rail 52 and the slide rail seat 51 As a result, the pressing plate 2 is integrally connected with the slide rail 52 through the connecting block 6 and moves back and forth along the Z-axis direction relative to the frame 1 along the slide rail seat 51 .

所述X轴导向机构3是设于机架1与滑轨52之间的十根滚针31,所述左侧板11的内侧壁和右侧板12的内侧壁上分别间隔设有五个沿Y轴方向延伸的柱形槽32,所述各滚针31分别可转动设于各柱形槽32内,并且各滚针31的周向外侧壁部分越过柱形槽32并与滑轨52滚动接触设置用于对滑轨52进行X轴方向的导向;其中滚针的数量是为了确保滑轨52在位移过程中在各个位置上都能实现限位,进而滚针31的数量是根据压板2位移长度进行选择,本实施例中滚针31的数量为十根,滚针数量越多,对滑轨52的导向支持越精确,但数量越多增加加工、装配、维护的成本,一般每个侧板的滚针数量不低于三根,否则达不到本实用新型的目的或者属于变劣实用新型。当滑轨52升降运动时,压板2相邻一侧的滑轨52受对应位置的滚针31的导向作用,从而在X轴方向被精确导向。在本实施例中,所述滑轨与左侧板11的内侧壁和右侧板12的内侧壁无限接近设置的意思包括两个方面,一是接两者不接触,避免产生滑动磨擦;二是两者之间的间隙由滚针圆周外侧壁凸出相应侧板的部分所填充。 The X-axis guiding mechanism 3 is ten needle rollers 31 arranged between the frame 1 and the slide rail 52, and the inner side wall of the left side plate 11 and the inner side wall of the right side plate 12 are respectively provided with five pins at intervals. A cylindrical groove 32 extending along the Y-axis direction, each of the needle rollers 31 is rotatably arranged in each cylindrical groove 32, and the circumferential outer wall portion of each needle roller 31 crosses the cylindrical groove 32 and is connected to the slide rail 52 The rolling contact setting is used to guide the slide rail 52 in the X-axis direction; the number of needle rollers is to ensure that the slide rail 52 can be limited in each position during the displacement process, and the number of needle rollers 31 is based on the pressure plate 2 The displacement length is selected. In this embodiment, the number of needle rollers 31 is ten. The more the needle rollers, the more accurate the guide support for the slide rail 52, but the more the number, the more the cost of processing, assembly and maintenance will be. The number of needle rollers on each side plate is not less than three, otherwise the purpose of the utility model cannot be reached or it belongs to a utility model of deterioration. When the slide rail 52 moves up and down, the slide rail 52 on the adjacent side of the pressing plate 2 is guided by the needle roller 31 at the corresponding position, so that it is precisely guided in the X-axis direction. In this embodiment, the meaning that the slide rail is infinitely close to the inner side wall of the left side plate 11 and the inner side wall of the right side plate 12 includes two aspects, one is to connect the two without contact, to avoid sliding friction; The gap between the two is filled by the protruding part of the outer side wall of the needle roller circumference from the corresponding side plate.

前述Y轴导向机构4设于机架1与滑轨52之间;所述Y轴导向机构为八对其十六个导向轴承41,所述各对导向轴承4分别沿Z轴方向间隔设于各滑轨52的前后两侧的机架1上用于对滑轨进行Y轴方向的导向;各导向轴承41是确保各滑轨在升降位移过程中消除Y轴方向的侧向力,导向轴承的数量是根据压板位移长度进行选择,本实施例中导向轴承的数量为四对。 The aforementioned Y-axis guide mechanism 4 is located between the frame 1 and the slide rail 52; the Y-axis guide mechanism is eight pairs of sixteen guide bearings 41, and each pair of guide bearings 4 is arranged at intervals along the Z-axis direction. The frame 1 on the front and rear sides of each slide rail 52 is used to guide the slide rail in the Y-axis direction; each guide bearing 41 is to ensure that each slide rail eliminates the lateral force in the Y-axis direction during the lifting displacement process, and the guide bearing The number is selected according to the displacement length of the pressing plate, and the number of guide bearings in this embodiment is four pairs.

上述实施例中,如图1所示,当我们正面对着APG绝缘件成型成型的下压机构时,定义该下压机构由左至右的方向为X轴方向,由前向后为Y轴方向,由下向上为Z轴方向,该X轴、Y轴、Z轴类似于几何数学的坐标轴,三者之间两两相互垂直,本实用新型就是通过各个轴向方向的精确导向,防止滑轴与滑轴座在长期的不均匀的侧向力产生偏磨对工件精度带来的影响,从而保证工件的精度。 In the above embodiment, as shown in Figure 1, when we are facing the pressing mechanism formed by the APG insulator, the direction from left to right of the pressing mechanism is defined as the X-axis direction, and the direction from front to back is the Y-axis The direction is Z-axis direction from bottom to top. The X-axis, Y-axis, and Z-axis are similar to the coordinate axes of geometry and mathematics, and the three are perpendicular to each other. The utility model prevents the The long-term uneven lateral force of the sliding shaft and the sliding shaft seat will affect the accuracy of the workpiece due to eccentric wear, so as to ensure the accuracy of the workpiece.

以上所记载,仅为利用本创作技术内容的实施例,任何熟悉本项技艺者运用本创作所做的修饰、变化,皆属本创作主张的专利范围,而不限于实施例所揭示者。 The above records are only examples of using the technical content of this creation. Any modifications and changes made by those who are familiar with this technology using this creation belong to the scope of patents claimed by this creation, and are not limited to those disclosed in the examples.

Claims (5)

1. one kind for the moulding moulded press mechanism of APG insulating part, comprise frame, pressing plate, drive unit and guider, described pressing plate by drive unit reciprocally movement be located in frame, it is characterized in that: described guider comprises X-axis guiding mechanism, Y-axis guiding mechanism and Z axis guiding mechanism, described Z axis guiding mechanism comprises two slide track seats and two slide rails, described two slide track seat symmetries are fixed in frame, described each slide rail respectively reciprocally movement be located on slide track seat and its one end and be fixedly connected with pressing plate, described X-axis guiding mechanism is located between frame and slide rail, described Y-axis guiding mechanism is located between frame and slide rail.
2. the press mechanism moulding moulded for APG insulating part according to claim 1, is characterized in that: described frame comprises left plate, right plate and top board, the two ends of described top board are fixedly arranged on the top of left plate and right plate.
3. the press mechanism moulding moulded for APG insulating part according to claim 2, it is characterized in that: described two slide rails are arranged with the madial wall of left plate and the madial wall infinite approach of right plate respectively, described Y-axis guiding mechanism be plural number to guide bearing, for carrying out the guiding of Y direction to slide rail in the frame that described each pair of guide bearing is located at the both sides, front and back of each slide rail respectively.
4. the press mechanism moulding moulded for APG insulating part according to claim 2, it is characterized in that: described two slide rails are arranged with the madial wall of left plate and the madial wall infinite approach of right plate respectively, described X-axis guiding mechanism is complex root needle roller, the madial wall of described left plate and the madial wall of right plate are provided with the cylindrical groove extended along Y direction of corresponding needle roller quantity, described each needle roller is rotatably located in each cylindrical groove respectively, and the outer circumferential wall portion of each needle roller is crossed cylindrical groove and is arranged the guiding for carrying out X-direction to slide rail with slide rail Structure deformation.
5. the press mechanism moulding moulded for APG insulating part according to the arbitrary claim of Claims 1-4, it is characterized in that: comprise two contiguous blocks, described each contiguous block offers the fixing hole suitable with each slide rail shape of cross section, one end of described each slide rail is embedded at this fixing hole respectively and is connected with contiguous block one, and the transverse ends of described pressing plate is fixedly connected with setting with each contiguous block respectively.
CN201520298362.3U 2015-05-11 2015-05-11 For the press mechanism that APG insulating part is moulding moulded Expired - Fee Related CN204577203U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104795191A (en) * 2015-05-11 2015-07-22 厦门耐德电气有限公司 Pressing mechanism for molding APG (automatic pressure gelation) insulating part

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104795191A (en) * 2015-05-11 2015-07-22 厦门耐德电气有限公司 Pressing mechanism for molding APG (automatic pressure gelation) insulating part
CN104795191B (en) * 2015-05-11 2023-12-15 厦门耐德电气有限公司 Pressing mechanism for forming APG insulating part

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