CN204566453U - With the modified TPU CABLE MATERIALS production system of water-cooling apparatus - Google Patents
With the modified TPU CABLE MATERIALS production system of water-cooling apparatus Download PDFInfo
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- CN204566453U CN204566453U CN201520131681.5U CN201520131681U CN204566453U CN 204566453 U CN204566453 U CN 204566453U CN 201520131681 U CN201520131681 U CN 201520131681U CN 204566453 U CN204566453 U CN 204566453U
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- water
- cooling apparatus
- production system
- cable materials
- bosh
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/06—Rod-shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model relates to a kind of modified TPU CABLE MATERIALS production system with water-cooling apparatus, it comprises mixing device (1), extrusion device (2), water-cooling apparatus (3), blow-dry device (4), pellet device (5) and gathering-device (6), is disposed with washing agent dog-house (3.2), heater (3.3), temperature sensor (3.4), pH value sensor (3.5) and level sensor (3.6) from left to right in the bosh (3.1) that it is characterized in that described water-cooling apparatus (3).The utility model has with the modified TPU CABLE MATERIALS production system of water-cooling apparatus the advantage ensureing security of system in process of production.
Description
Technical field
The utility model relates to a kind of modified TPU CABLE MATERIALS production system with water-cooling apparatus.
Background technology
Along with the development of modern industry, various Modern appliances facility (as communications service, elevator, Telephone set with music, locomotive lead wire etc.) is also more and more higher with the requirement of electric wire to each side.Wherein the quality of Insulation Material performance directly affects quality, working (machining) efficiency, the range of application of electric wire.Common PVC CABLE MATERIALS, due to containing a large amount of chlorine element, can give out a large amount of dense smoke and people can be allowed to suffocate, affect visibility, and produce some carcinogens and HCl gas, cause serious harm to environment during burning., in described specific environment, easily there is damaged and cracking in the shortcomings such as common PVC Insulation Material also also exists acid and alkali-resistance, heat resistant oils, and organic solvent resistance is poor.Thermoplastic polyurethane (TPU) is a kind of organic polymer synthetic material of novel properties excellence, have excellent physical property, such as wearability, screen resilience is all better than common PVC, resistance to ag(e)ing is better than rubber, can be described as the optimal material of alternative PVC.Such as, but TPU self lacks some performance, does not have fire resistance, during combustion synthesis in air, flame is very violent and with strong black smoke, and has serious drip phenomenon.
Therefore seeking TPU material to carry out modification, to become flame retardant type TPU material particularly important; and wherein first need general T PU CABLE MATERIALS to mix with modified materials; then just melting co-extrusion can be carried out; formation cold drawn bar after the extrusion, that pelleter just needs with sharp firm cutter, cold drawn bar to be carried out pelletizing, because the gap between moving knife and stationary knife is little; need to adjust to 0.08mm gap; crack a joke if misoperation there will be two cuttves, blade is broken, loss is serious.
The modified TPU CABLE MATERIALS production system with water-cooling apparatus of therefore seeking a kind of security of system of guarantee is in process of production particularly important.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, provides a kind of modified TPU CABLE MATERIALS production system with water-cooling apparatus ensureing security of system in process of production.
The purpose of this utility model is achieved in that
A kind of modified TPU CABLE MATERIALS production system with water-cooling apparatus, it comprises mixing device, extrusion device, water-cooling apparatus, blow-dry device, pellet device and gathering-device, wherein extrusion device, water-cooling apparatus, blow-dry device, pellet device and gathering-device are arranged from left to right successively, and mixing device is positioned at directly over extrusion device;
It is characterized in that described water-cooling apparatus is positioned at the die head right of extrusion device, described water-cooling apparatus comprises the bosh of lateral arrangement, washing agent dog-house is disposed with from left to right in described bosh, heater, temperature sensor, pH value sensor and level sensor, the back segment of described bosh also connects water inlet, described bosh also connects a circulation line, the two ends of circulation line connect front end and the rear end of bosh respectively, the stage casing of circulation line is provided with water pump and temperature control cooling-water machine, the rear end of described bosh is also provided with overfall, the lower end of overfall connects the right-hand member of circulation line.
Preferred as one, described blow-dry device comprises pedestal, described pedestal is provided with the vertical guide duct arranged, the lower end of described guide duct is connected with a blower fan, the upper end of described guide duct is provided with elbow forward, the front side of this elbow is provided with a wind scooper, is provided with material guiding bracket frame, is provided with water collect tank on front side of the hypomere of guide duct on front side of the epimere of guide duct.
Preferred as one, the middle part of described wind scooper is provided with oblique lower left and bottom-right two wind deflectors, the left side of two wind deflectors and right side form an air channel respectively, be provided with one about the top of described material guiding bracket frame and be vertically arranged with guide roller, two guide rollers are just in time positioned at immediately below two air channels.
Preferred as one, the lower semisection of described material guiding bracket frame is two inclined-planes at oblique center, and the junction on two inclined-planes is provided with screen pack.
Preferred as one, described pellet device comprises the vibratory sieve at pelleter and pelleter feed opening place, and described gathering-device comprises the weighing electronic scale at Material sucking machine and Material sucking machine drain hole place.Wherein the material sucking port of Material sucking machine connects the discharging opening of vibratory sieve.
Preferred as one, the electromagnetic valve that feeds intake of washing agent dog-house, heater, temperature sensor, pH value sensor, level sensor, water pump, temperature control cooling-water machine are all connected to PLC.Wherein right section of circulation line is provided with two valves, and two valves lay respectively at the lower end of overfall and the front and back of circulation line tie point.
Compared with prior art, the beneficial effects of the utility model are:
The utility model due to the water temperature in water-cooling apparatus controlled cooling model tank be 30 ~ 35 degrees Celsius, the pelletizing of the very suitable material strip of this temperature, pH value controls between 8 ~ 9.5, keeps material strip surface lubrication.Therefore water-cooling apparatus has and can carry out pretreatment to the modified TPU extruded, and the steel knife blade of pelleter is not easily cracked a joke, and ensures the advantage of safety.In sum, the utility model has with the modified TPU CABLE MATERIALS production system of water-cooling apparatus the advantage ensureing security of system in process of production.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model with the modified TPU CABLE MATERIALS production system of water-cooling apparatus.
Fig. 2 is the structural representation of water-cooling apparatus.
Fig. 3 is the structural representation of blow-dry device.
Wherein:
Mixing device 1
Extrusion device 2
Water-cooling apparatus 3, bosh 3.1, washing agent dog-house 3.2, heater 3.3, temperature sensor 3.4, pH value sensor 3.5, level sensor 3.6, water inlet 3.7, circulation line 3.8, water pump 3.9, temperature control cooling-water machine 3.10, overfall 3.11
Blow-dry device 4, pedestal 4.1, guide duct 4.2, blower fan 4.3, elbow 4.4, wind scooper 4.5, wind deflector 4.5.1, material guiding bracket frame 4.6, guide roller 4.6.1, screen pack 4.6.2, water collect tank 4.7
Pellet device 5, pelleter 5.1, vibratory sieve 5.2
Gathering-device 6, Material sucking machine 6.1, weighing electronic scale 6.2.
Detailed description of the invention
See Fig. 1 ~ Fig. 3, a kind of modified TPU CABLE MATERIALS production system with water-cooling apparatus that the utility model relates to, it comprises mixing device 1, extrusion device 2, water-cooling apparatus 3, blow-dry device 4, pellet device 5 and gathering-device 6.Wherein extrusion device 2, water-cooling apparatus 3, blow-dry device 4, pellet device 5 and gathering-device 6 are arranged from left to right successively in a layer region of factory building, and mixing device 1 is positioned at two layer regions of factory building, and mixing device 1 is positioned at directly over extrusion device 2.
The top of described mixing device 1 is provided with draught hood.
Described extrusion device 2 is screw extruder, and the feed bin of described extrusion device 2 is positioned at immediately below mixing device 1, and the top of the Screw Extrusion section of described extrusion device 2 is also provided with draught hood.
Described water-cooling apparatus 3 is positioned at the die head right of extrusion device 2, described water-cooling apparatus 3 comprises the bosh 3.1 of lateral arrangement, the length of described bosh 3.1 is 15 meters, and the modified TPU material strip that the bosh 3.1 of 15 meters of length enough allows extrusion device 2 extrude is cooled to water temperature state.Washing agent dog-house 3.2 is disposed with from left to right in described bosh 3.1, heater 3.3, temperature sensor 3.4, pH value sensor 3.5 and level sensor 3.6, the back segment of described bosh 3.1 also connects water inlet 3.7, described bosh 3.1 also connects a circulation line 3.8, the two ends of circulation line 3.8 connect front end and the rear end of bosh 3.1 respectively, the right-hand member of circulation line 3.8 is provided with 20 mesh filter screens, the stage casing of circulation line 3.8 is disposed with 30 mesh filter screens from right to left, 50 mesh filter screens, water pump 3.9 and temperature control cooling-water machine 3.10, the rear end of described bosh 3.1 is also provided with overfall 3.11, overfall 3.11 place is provided with 20 mesh filter screens, the lower end of overfall 3.11 connects the right-hand member of circulation line 3.8, the wherein electromagnetic valve that feeds intake of washing agent dog-house 3.2, heater 3.3, temperature sensor 3.4, pH value sensor 3.5, level sensor 3.6, water pump 3.9, temperature control cooling-water machine 3.10 is all connected to PLC.Wherein right section of circulation line 3.8 is provided with two valves, and two valves lay respectively at the lower end of overfall 3.11 and the front and back of circulation line 3.8 tie point, and 30 mesh filter screens and the 50 mesh filter screen places in circulation line 3.8 stage casing are also provided with valve.
The operation principle of water-cooling apparatus:
Water temperature controls at 30 ~ 35 degrees Celsius by heater, the pelletizing of the very suitable material strip of this temperature, if temperature is high again, the wilful degree of material strip uprises, and material strip can't cut, and occurs connecting material, and the material grain length cut out is short inconsistent; If temperature is low again, the intensity of material strip uprises, and blade abrasion is severe;
PH value controls between 8 ~ 9.5, ensures the existence of surfactant and washing agent.Automatic monitoring.
Add the effect of washing agent: washing agent initiatively can be adsorbed on the material strip surface of just having extruded, and collides with each other and would not occur adhesion phenomenon between such material strip.
Filter screen and water valve effect: impurity screening, open water valve cleaning impurity at any time, keep water quality clean, water-saving object.
After the temperature controller design temperature of heater, rely on the feedback of temperature sensor to carry out the work of control heater, keep certain water temperature, be used in when just starting shooting, the situation that water temperature is lower.
The electromagnetic valve that feeds intake of PH sensor and washing agent dog-house forms a system, makes the pH value of the water in bosh remain at certain interval.
When water level is low, level sensor opens water intake valve automatically.
Temperature control cooling-water machine, when the setting value of water temperature higher than temperature control cooling-water machine, cooling-water machine is started working automatically, prompt drop water temperature.
Water pump, allows water circulation, and distribution of water temperature is even.
Described blow-dry device 4 comprises pedestal 4.1, described pedestal 4.1 is provided with the vertical guide duct 4.2 arranged, the lower end of described guide duct 4.2 is connected with a blower fan 4.3, the upper end of described guide duct 4.2 is provided with elbow 4.4 forward, the front side of this elbow 4.4 is provided with a wind scooper 4.5, material guiding bracket frame 4.6 is provided with on front side of the epimere of guide duct 4.2, water collect tank 4.7 is provided with on front side of the hypomere of guide duct 4.2, the inner chamber of described wind scooper 4.5 is downward arcuate structure, the middle part of described wind scooper 4.5 is provided with oblique lower left and bottom-right two wind deflector 4.5.1, the left side of two wind deflector 4.5.1 and right side form an air channel respectively, be provided with one about the top of described material guiding bracket frame 4.6 and be vertically arranged with guide roller 4.6.1, two guide roller 4.6.1 are just in time positioned at immediately below two air channels, the lower semisection of described material guiding bracket frame 4.6 is two inclined-planes at oblique center, the junction on two inclined-planes is provided with screen pack 4.6.2, the below of screen pack 4.6.2 is discharge outlet, discharge outlet is positioned at directly over water collect tank 4.7.
Described pellet device 5 comprises the vibratory sieve 5.2 at pelleter 5.1 and pelleter 5.1 feed opening place, and described gathering-device 6 comprises the weighing electronic scale 6.2 at Material sucking machine 6.1 and Material sucking machine 6.1 drain hole place.Wherein the material sucking port of Material sucking machine 6.1 connects the discharging opening of vibratory sieve 5.2.
Claims (6)
1. the modified TPU CABLE MATERIALS production system with water-cooling apparatus, it comprises mixing device (1), extrusion device (2), water-cooling apparatus (3), blow-dry device (4), pellet device (5) and gathering-device (6), wherein extrusion device (2), water-cooling apparatus (3), blow-dry device (4), pellet device (5) and gathering-device (6) are arranged from left to right successively, and mixing device (1) is positioned at directly over extrusion device (2);
It is characterized in that described water-cooling apparatus (3) is positioned at the die head right of extrusion device (2), described water-cooling apparatus (3) comprises the bosh (3.1) of lateral arrangement, washing agent dog-house (3.2) is disposed with from left to right in described bosh (3.1), heater (3.3), temperature sensor (3.4), pH value sensor (3.5) and level sensor (3.6), the back segment of described bosh (3.1) also connects water inlet (3.7), described bosh (3.1) also connects a circulation line (3.8), the two ends of circulation line (3.8) connect front end and the rear end of bosh (3.1) respectively, the stage casing of circulation line (3.8) is provided with water pump (3.9) and temperature control cooling-water machine (3.10), the rear end of described bosh (3.1) is also provided with overfall (3.11), the lower end of overfall (3.11) connects the right-hand member of circulation line (3.8).
2. a kind of modified TPU CABLE MATERIALS production system with water-cooling apparatus according to claim 1, it is characterized in that described blow-dry device (4) comprises pedestal (4.1), described pedestal (4.1) is provided with the vertical guide duct (4.2) arranged, the lower end of described guide duct (4.2) is connected with a blower fan (4.3), the upper end of described guide duct (4.2) is provided with elbow (4.4) forward, the front side of this elbow (4.4) is provided with a wind scooper (4.5), material guiding bracket frame (4.6) is provided with on front side of the epimere of guide duct (4.2), water collect tank (4.7) is provided with on front side of the hypomere of guide duct (4.2).
3. a kind of modified TPU CABLE MATERIALS production system with water-cooling apparatus according to claim 2, it is characterized in that the middle part of described wind scooper (4.5) is provided with oblique lower left and bottom-right two wind deflectors (4.7.1), the left side of two wind deflectors (4.7.1) and right side form an air channel respectively, be provided with one about the top of described material guiding bracket frame (4.6) and be vertically arranged with guide roller (4.6.1), two guide rollers (4.6.1) are just in time positioned at immediately below two air channels.
4. a kind of modified TPU CABLE MATERIALS production system with water-cooling apparatus according to claim 2, it is characterized in that the lower semisection of described material guiding bracket frame (4.6) is two inclined-planes at oblique center, the junction on two inclined-planes is provided with screen pack (4.6.2).
5. a kind of modified TPU CABLE MATERIALS production system with water-cooling apparatus according to claim 1; it is characterized in that described pellet device (5) comprises the vibratory sieve (5.2) at pelleter (5.1) and pelleter (5.1) feed opening place; described gathering-device (6) comprises the weighing electronic scale (6.2) at Material sucking machine (6.1) and Material sucking machine (6.1) drain hole place, and wherein the material sucking port of Material sucking machine (6.1) connects the discharging opening of vibratory sieve (5.2).
6. a kind of modified TPU CABLE MATERIALS production system with water-cooling apparatus according to claim 1, it is characterized in that the electromagnetic valve that feeds intake of washing agent dog-house (3.2), heater (3.3), temperature sensor (3.4), pH value sensor (3.5), level sensor (3.6), water pump (3.9), temperature control cooling-water machine (3.10) are all connected to PLC, wherein right section of circulation line (3.8) is provided with two valves, and two valves lay respectively at the lower end of overfall (3.11) and the front and back of circulation line (3.8) tie point.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520131681.5U CN204566453U (en) | 2015-03-09 | 2015-03-09 | With the modified TPU CABLE MATERIALS production system of water-cooling apparatus |
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| CN201520131681.5U CN204566453U (en) | 2015-03-09 | 2015-03-09 | With the modified TPU CABLE MATERIALS production system of water-cooling apparatus |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105965719A (en) * | 2016-06-30 | 2016-09-28 | 诸暨市新丝维纤维有限公司 | Spinning color master batch granulating device |
| CN106273055A (en) * | 2016-08-30 | 2017-01-04 | 宁波泰尔汽车部件有限公司 | Automatization's automobile-used leather hose preheating softening plant |
| CN106273115A (en) * | 2016-08-30 | 2017-01-04 | 宁波泰尔汽车部件有限公司 | A kind of Intelligent vehicle sebific duct softening plant |
| CN108943652A (en) * | 2018-07-18 | 2018-12-07 | 徐州工业职业技术学院 | A kind of rubber semi-products extrusion cooling process method |
| CN113246440A (en) * | 2021-05-07 | 2021-08-13 | 广西裕阳科技有限公司 | Method for reducing breakage of bubbles on surface of pipe in vacuum forming process of pipe |
-
2015
- 2015-03-09 CN CN201520131681.5U patent/CN204566453U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105965719A (en) * | 2016-06-30 | 2016-09-28 | 诸暨市新丝维纤维有限公司 | Spinning color master batch granulating device |
| CN105965719B (en) * | 2016-06-30 | 2018-01-30 | 诸暨市新丝维纤维有限公司 | Spinning color master batch granulation device |
| CN106273055A (en) * | 2016-08-30 | 2017-01-04 | 宁波泰尔汽车部件有限公司 | Automatization's automobile-used leather hose preheating softening plant |
| CN106273115A (en) * | 2016-08-30 | 2017-01-04 | 宁波泰尔汽车部件有限公司 | A kind of Intelligent vehicle sebific duct softening plant |
| CN108943652A (en) * | 2018-07-18 | 2018-12-07 | 徐州工业职业技术学院 | A kind of rubber semi-products extrusion cooling process method |
| CN113246440A (en) * | 2021-05-07 | 2021-08-13 | 广西裕阳科技有限公司 | Method for reducing breakage of bubbles on surface of pipe in vacuum forming process of pipe |
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