CN204566296U - The heavy plate joggling apparatus of continuous endless high frequency - Google Patents

Abstract

The utility model discloses a continuous infinitely long and high-frequency heavy-duty jigsaw machine, which comprises a wood jacking mechanism, a material discharge table, a jigsaw system, a discharge idler mechanism, and a discharge sawing mechanism arranged in sequence, wherein the discharge support The roller mechanism is fixed on the discharge side of the machine frame, and the conveyor chain plate is set on the discharge table and the panel system. roller, and pass through the middle of the lower part of the jigsaw system frame, and then connect to the other end through the chain drive mechanism. mechanism, front pressure mechanism and high frequency heating mechanism. The upper pressing mechanism of the utility model adopts a synchronous device, the thickness of the spliced plates is uniform, the amount of sanding is less than 0.5 mm, and the yield rate is 5-10% higher than that of conventional spliced plates. ;Using the sawing system, the long material can be sawed to the required size according to the need.

Description

Continuous infinite length high frequency heavy-duty jigsaw machine

technical field

The utility model relates to a woodworking machine, in particular to a continuous infinitely long and high-frequency heavy-duty jigsaw machine.

Background technique

At present, most of the jigsaw machines on the market can only splice smaller-sized panels. It is more laborious to splice super-long panels such as carriage panels and container floors, and the thickness of the spliced panels is uneven, causing the pressed panels to be uneven. As a result, a lot of material is removed by the sanding process of the plank, which wastes materials, increases the workload of the sanding process, and affects production efficiency.

Utility model content

The technical problem to be solved by the utility model is to provide a super-long board that can be spliced, and the splicing length is unlimited. Long continuous continuous infinite length jigsaw puzzle high frequency heavy-duty jigsaw machine.

For solving the problems referred to above, the technical scheme that the utility model takes is:

A continuous infinitely long and high-frequency heavy-duty paneling machine, including a feeding system, a paneling system, and a discharging system. The feeding system includes a discharge table and a wood clamping mechanism; the paneling system includes a frame, which is installed on the frame A pressurizing platform integrating the positive electrode of the heating electrode, an upper pressing mechanism, a front pressing mechanism and a high-frequency heating mechanism, and the discharging system includes a discharging idler mechanism and a discharging sawing mechanism; the feeding system, the panel system, the discharging The layout sequence of each mechanism in the material system is the wood jacking mechanism, the discharge table, the panel system, the discharge idler mechanism, and the discharge sawing mechanism. The discharge idler mechanism is fixed on the discharge side of the frame. Conveyor chain plates are set on the material table and panel system, and one end of the conveyor chain plate passes through the pressurized platform and discharge table of the panel system, bypasses the driven roller on the discharge table, and passes through the middle of the lower part of the frame of the panel system. After that, it is connected to the other end through the chain plate driving mechanism. The chain plate driving mechanism includes a drive motor, a reduction box, a drive shaft and a sprocket fixed on the drive shaft. The drive shaft is fixed on the shell frame of the discharge idler mechanism. On the top, the gearbox is connected through a coupling, and the input end of the gearbox is connected to the drive motor and fixed on the frame of the panel system.

Further, the wood jacking mechanism includes a jacking platform and a jacking car, two parallel linear guide rails are arranged on both sides of the jacking platform, a rack parallel to the linear guide rails is arranged on the inner side of the linear guide rails, and a rack parallel to the linear guide rails is arranged on the inner side of the jacking platform, and the side of the jacking cart is provided with The slider matched with the linear guide rail and the gear matched with the rack, the gear is installed on the drive shaft, the drive shaft is fixed on the jacking car through the bearing, and connected with the driving device through the sprocket; the front end of the jacking car There is a jacking mechanism on the surface, which includes a lead screw, a motor, a linear guide rail, and a jacking head. The linear guide rails are two parallel and fixed linear guide rails. The screw is fixed in the middle of the two guide rails, and one end of the screw is connected to the motor. , The jacking head is connected to the lead screw through the nut, and at the same time cooperates with the linear guide rail through the slider.

Further, the upper pressure mechanism includes an upper pressure push plate, an upper pressure cylinder, and an upper pressure synchronization device. There are multiple upper pressure cylinders, which are uniformly arranged. The cylinder body of the upper pressure cylinder is fixed on the frame, and the cylinder rods are connected Press the push plate up; the synchronous device for pressing up includes connecting rods, gears, gear rods, connecting rod bushings, and gear rod bushings. The gears are fixed on the connecting rods and connected with the gear rods. The connecting rods are fixed on the On the frame, one end of the gear rod is fixed on the upper pressing push plate and limited by the gear rod bushing, and the gear rod bushing is fixed on the frame; On the opposite frame around the board, press the positive pole of the integrated heating electrode on the push board. The front pressure mechanism includes a front pressure push head and a front pressure oil cylinder. There are multiple front pressure oil cylinders evenly arranged on one side of the press platform, and the cylinder rod of the front pressure oil cylinder is connected to the front pressure push head.

Further, the discharge idler mechanism includes a shell frame, a lower idler roller, an upper idler roller, a chain sprocket transmission device and an upper pressure cylinder, wherein the cylinder body of the upper pressure cylinder is fixed on the shell frame, and the cylinder rod passes through the sliding bushing It is fixed with the upper roller, the sliding sleeve is slidingly matched with the frame, the lower roller is fixed on the frame, one end of the upper roller and one end of the lower roller are connected by a chain sprocket drive, and the chain sprocket drive is connected to the chain through a chain The drive shaft of the plate drive mechanism.

Further, the discharge sawing mechanism includes a rack-type workbench, a sawing device located at the lower part of the workbench, a jigsaw positioning conveying length measuring device and a jigsaw fixing device located at the upper part of the workbench, and the sawing device includes Electric saw, cylinder, sliding table, motor drive device, chain, wherein the air cylinder is fixed on the sliding table, the cylinder rod is hinged with one side of the base of the electric saw, and the position corresponds to the position of the saw blade of the mounting tool, and the other end of the base of the electric saw is connected with the sliding table. The table is hinged, and two parallel sliders are set at the bottom of the slide table, which cooperate with the linear guide rail fixed on the bottom of the workbench. One end of the chain is fixed on one side of the slide table, and the other end is bypassed and fixed on the bottom of the workbench. The sprocket and the motor drive device After the sprocket is fixed on the other side of the slide table, the jigsaw positioning conveying length counting device includes a positioning cylinder, a guide wheel and a counting guide wheel driven by the cylinder; the jigsaw fixing device includes a suction cylinder, a fixed cylinder, There are four fixed cylinders, which are evenly fixed on both sides of the suction cylinder. The suction cylinder is a frame semi-closed structure and fixed on the workbench.

The beneficial effects produced by adopting the above-mentioned technical scheme are:

The utility model is used for splicing glulam, carriage boards, and container floors. The upper pressing mechanism adopts a synchronous device. The spliced boards have good flatness, uniform thickness, and the sanding amount is less than 0.5 mm. The material yield is greatly improved, compared with conventional splicing It is 5-10% higher, and the scattered slats are spliced by the jacking mechanism, which has good splicing effect and high efficiency; the sawing system can be used to cut the long material into the required size according to the needs.

Description of drawings

Fig. 1 is a schematic diagram of the main view structure of the utility model;

Fig. 2 is a schematic view of the structure of the utility model;

Fig. 3 is the utility model side view structure diagram;

Fig. 4 is a schematic diagram of the front view of the sawing mechanism of the utility model;

Fig. 5 is a structural schematic diagram of a top view of the sawing mechanism of the utility model;

Fig. 6 is a structural schematic diagram of the discharge idler mechanism of the utility model;

Fig. 7 is a structural schematic diagram of the wood jacking mechanism of the utility model;

Among them: 1. High-frequency heating mechanism, 2. Hydraulic mechanism, 3. Suction cylinder, 4. Fixed cylinder, 5. Sawing device, 6. Discharge idler structure, 7. Up-press synchronization device, 8. Up-press Push plate, 9. Rack, 10. Discharging platform, 11. Timber clamping mechanism, 12. Front pressure cylinder, 13. Pressurized platform, 14. Jigsaw fixing device, 15. Positioning cylinder, 16. Chain plate drive Mechanism, 17, rack, 18, gear, 19, linear guide rail, 20, jacking head, 21, upper pressure cylinder, 22, cylinder, 23, electric saw, 24, base, 25, chain, 26, motor drive Device, 27, linear guide rail, 28, slide table, 29, chain sprocket transmission device, 30, upper idler roller, 31, lower idler roller, 32, drive shaft, 33, linear guide rail, 34, lead screw, 35, motor , 36, guide wheel, 37, the counting guide wheel driven by cylinder, 38, upper pressure cylinder.

Detailed ways

Below in conjunction with accompanying drawing, utility model is described in further detail:

The utility model is suitable for splicing glulam, carriage boards, and container floors, especially for splicing large-sized continuous and infinitely long entire boards by using scattered slats. As shown in Figures 1 to 3, the utility model is composed of three parts: a feeding system, a panel system, and a discharge system. The feeding system includes a discharge table 10 and a wood clamping mechanism 11; , installed on the frame 9 to integrate the pressurized platform 13 of the negative pole of the heating electrode, the upper pressing mechanism, the front pressing mechanism and the high-frequency heating mechanism, and the discharging system includes the discharging idler mechanism 6 and the discharging sawing mechanism.

According to the layout sequence of the technological process, the various mechanisms in the feeding system, the jigsaw system, and the discharging system are the wood jacking mechanism 11, the discharge table 10, the jigsaw system, the discharging idler mechanism 6, and the discharging saw. Cutting mechanism, wherein the discharge idler mechanism 6 is fixed on the discharge side of the frame 9, and is integrated with the panel system. The discharge table 10 and the panel system are provided with a conveyor chain plate, and one end of the conveyor chain plate is connected from the panel panel. The pressure platform 13 of the system passes through the discharge table 10, then bypasses the driven roller on the discharge table 10, and passes through the middle of the lower part of the jigsaw system frame 9, and then passes through the chain plate drive mechanism 16 and the chain plate drive mechanism 16. The other end of the plate is connected to form a ring. The chain plate drive mechanism 16 includes a drive motor, a reduction box, a drive shaft 32 and a sprocket wheel fixed on the drive shaft. The drive shaft is fixed on the shell frame of the discharge idler mechanism 6. The reduction box is connected through a shaft coupling, the input end of the reduction box is connected to the drive motor and fixed on the frame 9 of the panel system, and the sprocket on the drive shaft 32 is used to connect and drive the chain plate.

As shown in Figure 2 and Figure 7, the wood jacking mechanism 11 of the present utility model is an optional independent mechanism, and its main structure includes two parts: a jacking platform and a jacking car, and the jacking car is installed on the jacking platform , Two parallel linear guide rails 19 are arranged on both sides of the ejecting platform, and a rack 17 parallel to the linear guide rail 19 is arranged on the inner side of the linear guide rail 19. The gear 18 is installed on both ends of the drive shaft, the drive shaft is fixed on the ejector through bearings, and is connected with the drive device through a sprocket; the drive device includes mechanisms such as a motor and a reducer. The front end of the car is provided with a jacking mechanism, which includes a lead screw 34, a motor 35, a linear guide rail 33, and a material jacking head 20, wherein the linear guide rail 33 is two parallel and fixed linear guide rails, and the middle of the two guide rails is fixed. Leading screw 34, leading screw 34 one ends are connected motor 35, and ejector pressure head 20 is connected with leading screw 34 by nut, cooperates with linear guide rail 33 by slide block simultaneously.

The upper pressing mechanism of the utility model is the basic mechanism of the jigsaw puzzle machine of the utility model, and is the main mechanism for pressing the jigsaw puzzles. The upper pressing mechanism includes an upper pressing push plate 8, an upper pressing oil cylinder 21, and an upper pressing synchronous device 7. , the above-pressed oil cylinder 21 is multiple, and the upper-pressed push plate is evenly arranged, and the upper-pressed oil cylinder 21 cylinder body is fixed on the frame 9, and the cylinder rod is connected with the upper-pressed push plate 8; the upper-pressed synchronization device 7 includes a connecting rod , gear, gear rod, connecting rod bushing, gear rod bushing, the gear is fixed on the connecting rod and connected with the gear rod, the connecting rod is fixed on the frame through the connecting rod bushing, and one end of the gear rod is fixed on the upper push The position is limited by the gear rod bushing on the board, and the gear rod bushing is fixed on the frame; the above-pressed synchronization device 7 is multiple sets, arranged on the frame opposite to the position around the push plate 8, and the upper The positive pole of the heating electrode is integrated on the push plate 8 . Described front pressure mechanism comprises front pressure pushing head, front pressure oil cylinder 12, and described front pressure oil cylinder 12 is a plurality of, is evenly arranged on pressurization platform 13 side, and front pressure oil cylinder 12 cylinder rods connect front pressure push head, and front pressure The mechanism works together with the baffle on the side of the pressure platform to pressurize the panel.

As shown in Figures 1 and 6, the discharge idler mechanism includes a shell, a lower idler 31, an upper idler 30, a chain sprocket drive 29 and an upper pressure cylinder 38, wherein the shell is fixed on the frame 9 The cylinder body of the upper and upper pressure cylinders 38 is fixed on the frame, the cylinder rod is fixed with the upper idler roller 30 through the sliding bushing, the sliding bushing is slidably matched with the shell frame, the lower idler roller 31 is fixed on the shell frame, and the upper idler roller 30 One end and the other end of the lower idler roller 31 are connected through a chain sprocket drive device 29, and the chain sprocket drive device 29 is connected to the drive shaft of the chain plate drive mechanism through a chain. Press the transmission between them to prevent string movement.

As shown in Figure 1, Figure 2, Figure 4 and Figure 5, the utility model discharge sawing mechanism includes a rack-type workbench, a sawing device 5 located at the lower part of the workbench, and a jigsaw positioning conveying meter located at the upper part of the workbench Device and jigsaw fixing device 14, described sawing device 5 comprises electric saw 23, cylinder 22, slide table 28, motor drive device 26, chain 25, wherein cylinder 22 is fixed on the slide table 28, cylinder rod and electric saw One side of the base 24 is hinged, and the position corresponds to the position of the saw blade of the mounting tool. The other end of the base 24 of the electric saw is hinged with the slide table 28. Two parallel sliders are arranged at the bottom of the slide table 28, and the linear guide rail 27 fixed on the bottom of the workbench Cooperate, one end of the chain 25 is fixed on one side of the slide table 28, and the other end is fixed on the other side of the slide table 28 after bypassing the sprocket wheel fixed at the bottom of the workbench and the sprocket wheel of the motor drive device 26. The counting device includes a positioning cylinder 15, a guide wheel 36 and a counting guide wheel 37 driven by the cylinder; The two sides of the suction tube 3 are frame semi-closed structures, fixed on the workbench; the motor drive device includes devices such as a motor, a reducer, a sprocket, the motor is connected to the reducer, and the output shaft of the reducer is connected to the sprocket.

working principle:

Glue-coated slats are spliced on the discharge table. When splicing, for scattered slats of different lengths, the wood clamping mechanism is activated to compact the wood from the length direction, so that the produced panels have no defects. The quality is good; the assembled wood is sent to the panel assembly system by the chain plate conveying device for panel assembly. After entering the panel system, start the upper pressure mechanism and the front pressure mechanism to compress the assembled slats laterally, and pressurize the top. Pressurization adopts a hydraulic cylinder, and the oil supply of the hydraulic cylinder is completed by the hydraulic mechanism 2 placed on the frame. The pressure is large, and the synchronous device is used. The spliced plates have good flatness, uniform thickness, and the sanding amount is less than 0.5 mm. The efficiency is greatly improved, which is 5-10% higher than that of the conventional panel. When the upper part is pressurized, the high-frequency heating mechanism is started for heating. After the heating and curing is completed, start the chain plate conveying device to output the cured plate, and send it to the sawing mechanism through the discharge idler mechanism for sawing to obtain the plate of the required size.

Claims (6)

1. the heavy plate joggling apparatus of continuous endless high frequency, it is characterized in that: comprise feed system, plate splicing system, discharge system, feed system comprises discharge platform (10) and timber jacking mechanism (11), plate splicing system comprises frame (9), what be arranged on the integrated heating electrode anode in frame (9) adds flattening bench (13), upper press mechanism, front press mechanism and high-frequency heating mechanism (1), discharge system comprises discharging carrier roller mechanism (6) and discharging saw cutting mechanism, described feed system, plate splicing system, in discharge system, each arrangement of mechanism order is followed successively by timber jacking mechanism (11), discharge platform (10), plate splicing system, discharging carrier roller mechanism (6), discharging saw cutting mechanism, wherein discharging carrier roller mechanism (6) is fixed on the exit side of frame (9), discharge platform (10), plate splicing system arranges transporting chain plate, and transporting chain plate one end adds flattening bench (13) through plate splicing system, discharge platform (10), walk around the driven voller on discharge platform (10), and pass in the middle of plate splicing system frame (9) bottom, be connected with the other end through carrier bar driving mechanism (16), described carrier bar driving mechanism (16) comprises drive motors again, reduction box, driving shaft (32) and the sprocket wheel be fixed on driving shaft (32), driving shaft is fixed in the cage of discharging carrier roller mechanism (6), connect reduction box by shaft coupling, reduction box input connects drive motors and is fixed in the frame of plate splicing system.

2. the heavy plate joggling apparatus of continuous endless high frequency according to claim 1, it is characterized in that described timber jacking mechanism (11) comprises liftout platform and liftout car, the both sides of liftout platform arrange two parallel line slideways (19), line slideway (19) inner side arranges the tooth bar (17) parallel with line slideway, liftout car side arranges the slide block coordinated with line slideway (19), the gear (18) coordinated with tooth bar (17), described gear (18) is installed on the driving shaft, driving shaft is fixed on liftout car by bearing, and be connected with drive unit by sprocket wheel, the front end face of described liftout car arranges material jacking mechanism, this material jacking mechanism comprises leading screw (34), motor (35), line slideway (33), liftout pressure head (20), wherein line slideway (33) is two parallel fixing line slideways, article two, fixing leading screw (34) in the middle of guide rail, leading screw one end connects motor (35), liftout pressure head (20) is connected with leading screw (34) by nut, is coordinated by slide block with line slideway (33) simultaneously.

3. the heavy plate joggling apparatus of continuous endless high frequency according to claim 1, it is characterized in that described upper press mechanism comprises pressure push pedal (8), upper compressing cylinder (21), upper pressure sychronisation (7), described upper compressing cylinder (21) is for multiple, even setting, upper compressing cylinder (21) cylinder body is fixed in frame, and cylinder bar presses push pedal (8) on connecting; Upper pressure sychronisation (7) comprises connecting rod, gear, ratch, connecting rod bearing, ratch axle sleeve, gear is fixed on connecting rod, be connected with ratch, connecting rod is fixed in frame by connecting rod bearing, ratch one end to be fixed in pressure push pedal and spacing by ratch axle sleeve, and ratch axle sleeve is fixed in frame; Described upper pressure sychronisation (7) is many covers, is arranged in the frame relative with upper pressure push pedal surrounding position, the positive pole of the upper integrated heating electrode of upper pressure push pedal (8).

4. the heavy plate joggling apparatus of continuous endless high frequency according to claim 1, it is characterized in that described front press mechanism comprise before pressure cut somebody's hair, front compressing cylinder (12), described front compressing cylinder (12) is for multiple, be evenly arranged in and add flattening bench (13) side, before front compressing cylinder (12) cylinder bar connects, pressure is cut somebody's hair.

5. the heavy plate joggling apparatus of continuous endless high frequency according to claim 1, it is characterized in that described discharging carrier roller mechanism comprises cage, snub pulley (31), upper supporting roller (30), chain wheel actuator (29) and upper air cylinder (38), wherein going up air cylinder (38) cylinder body is fixed in cage, cylinder bar is fixed by sliding shaft sleeve and upper supporting roller, sliding shaft sleeve and cage are slidably matched, snub pulley (31) is fixed in cage, upper supporting roller (30) one end is connected by chain wheel actuator (29) with snub pulley (31) one end, chain wheel actuator (29) connects the driving shaft (32) of carrier bar driving mechanism by chain.

6. the heavy plate joggling apparatus of continuous endless high frequency according to claim 1, it is characterized in that described discharging saw cutting mechanism comprises rack workbench, be positioned at the saw cutting device (5) of workbench bottom, be positioned at jigsaw location conveying length measuring device and the jigsaw fixture (14) on workbench top, described saw cutting device (5) comprises electric saw (23), cylinder (22), slide unit (28), motor driver (26), chain (25), wherein cylinder (22) is fixed on slide unit (28), base (24) side of cylinder bar and electric saw is hinged, the position of the corresponding tool for mounting saw blade in position, base (24) other end and the slide unit (28) of electric saw are hinged, slide unit (28) bottom arranges two parallel slide blocks, coordinate with the line slideway be fixed on bottom workbench (27), chain (25) one end is fixed on the side of slide unit (28), the other end is walked around and is fixed on sprocket wheel bottom workbench, the opposite side of slide unit (28) is fixed on after the sprocket wheel of motor driver (26), described jigsaw location conveying length measuring device comprises positioning cylinder (15), the counting guide wheel (37) of guide wheel (36) and air cylinder driven, described jigsaw fixture (14) comprises wind sucting tube (3), fixing cylinder (4), fixing cylinder (4) is four, evenly be fixed on the both sides of wind sucting tube (3), wind sucting tube (3) is framework semi-closed structure, fixes on the table.