CN204544300U - A kind of wear-resistant fluted disc - Google Patents

A kind of wear-resistant fluted disc Download PDF

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Publication number
CN204544300U
CN204544300U CN201520189720.7U CN201520189720U CN204544300U CN 204544300 U CN204544300 U CN 204544300U CN 201520189720 U CN201520189720 U CN 201520189720U CN 204544300 U CN204544300 U CN 204544300U
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fluted disc
disc body
crushing tooth
wear
resistant
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CN201520189720.7U
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Chinese (zh)
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陈旭
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Dongguan City Yu Tian New Material Co Ltd
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Dongguan City Yu Tian New Material Co Ltd
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  • Crushing And Pulverization Processes (AREA)

Abstract

The utility model discloses a kind of wear-resistant fluted disc, belong to broken, grind or pulverize processing equipment technical field.This is wear-resistant, and fluted disc comprises circular fluted disc body, crushing tooth and is arranged on the installing hole of described fluted disc body central, described fluted disc body is divided into the first fluted disc body and the second fluted disc body, described crushing tooth is arranged between described first fluted disc body and described second fluted disc body removably, and described mounting hole site is in described second fluted disc body central.Wear-resistant fluted disc of the present utility model has the advantages such as structure is simple, easy to install, crush efficiency is high, wear resistance is strong, long service life.

Description

A kind of wear-resistant fluted disc
Technical field
The utility model relates to a kind of fragmentation, grinding or pulverizes processing equipment, is specifically related to a kind of wear-resistant fluted disc be arranged in pulverizing body.
Background technology
Pulverizer is made up of support and pulverizing chamber usually, is provided with one by motor-driven rotating shaft in pulverizing chamber, rotating shaft is fixed with movable fluted disc.When pulverizer operates, enter the material of pulverizing chamber through clashing into, cutting into powder or granule, thus reach the object of pulverizing.The size of movable fluted disc determines the size of disintegrating chamber of crushing machine, and the size of pulverizing chamber determines output.Knuckle-tooth, square tooth or flat tooth that existing fluted disc is generally all installed, partial material is not easy to be pulverized, and easily block, energy consumption is high, and efficiency is low, causes pulverizer overall volume very large.In order to overcome this defect, Chinese utility model patent CN201135894Y discloses a kind of double active fluted disc reducing device, and two movable fluted discs are connected in series by main shaft by this double active fluted disc reducing device, thus reach the object improving crush efficiency.But the air line distance between two fluted discs in this section of patent should remain between 60mm-250mm, to ensure that two fluted discs are when following main shaft and doing High Rotation Speed, the tooth on fluted disc is interlaced, improves the efficiency of crushing material.Visible, adopt this Dual Action fluted disc structure, though can crush efficiency be improved, be unfavorable for the volume reducing pulverizer.
, except there is the larger defect of volume, also there is the problem of easy loss in pulverizer of the prior art.In pulverizer, fluted disc is a core component, is also in use the most easy to wear, changes parts frequently.Existing fluted disc generally adopts ironcasting, and crushing tooth and fluted disc are integrated.The rigidity of ironcasting and wearability are not high, when occur crushing tooth by interrupt situation time, just will be scrapped by the whole fluted disc interrupting crushing tooth, thus cause the waste of material and the raising of use cost.
Structural ceramics component has superior intensity, hardness, insulating properties, heat transfer, high temperature resistant, resistance to oxidation, corrosion-resistant, the characteristic such as abrasion performance, elevated temperature strength, therefore, under very harsh environment or engineer applied condition, the high stability represented and excellent mechanical performance, material industry attracts tremendous attention, and its scope of application also day by day expands.Such as zirconia, silicon nitride, carborundum etc., are all structural ceramics of mechanical performance excellence.For zirconia ceramics, zirconia ceramics has high tenacity, high-flexural strength and high-wearing feature, and excellent heat-proof quality, thermal coefficient of expansion, close to advantages such as steel, is therefore widely used in structural ceramics field.The application of structural ceramics component mainly contains: the light-duty bat and wear-resisting zero device of other room temperature etc. of Y-TZP abrading-ball, nozzle, ball valve ball seat, zirconia mould, mini-fan axle center, optical fiber contact pins, optical fiber sleeve, wire drawing die and cutting tool, watchcase and watchband, golf.But also structural ceramics is applied to the fluted disc in pulverizer by nobody at present.
Utility model content
The utility model is solve in prior art the technical problem existed, and provide that a kind of structure is simple, crush efficiency is high, easy to install, the wear-resistant fluted disc of pulverizer that reduces use cost.
The technical scheme that the utility model adopts for the technical problem existed in solution prior art is as follows:
A kind of wear-resistant fluted disc, comprise circular fluted disc body, crushing tooth and be arranged on the installing hole of described fluted disc body central, it is characterized in that: described fluted disc body is divided into the first fluted disc body and the second fluted disc body, described crushing tooth is arranged between described first fluted disc body and described second fluted disc body removably, and described mounting hole site is in described second fluted disc body central.
As the technical scheme that the utility model improves further, described first fluted disc body is provided with the first locating hole, described first fluted disc body right side is provided with the first crushing tooth draw-in groove, and the center of described first fluted disc body is provided with the through hole passed for material; The rounded boss-shaped of described second fluted disc body, an installing hole is offered in the protrusion side of described second fluted disc body and right side, for installing driving shaft, in described second fluted disc body, the left side corresponding with described installing hole is provided with fixing hole, for fixed drive axle, be also provided with the second crushing tooth draw-in groove and the second locating hole in the left side of described second fluted disc body; Make the right side of described first fluted disc body relative with the left side of described second fluted disc body, the two ends of described crushing tooth are inserted respectively in described first crushing tooth draw-in groove and described second crushing tooth draw-in groove, then by described first locating hole and described second locating hole, described first fluted disc body and described second fluted disc body are fixed together.
As the technical scheme that the utility model improves further, with the horizontal direction of the fixing hole in described second fluted disc body on circumference is provided with pilot hole, be convenient to the installation and removal of described wear-resistant fluted disc.
As the technical scheme that the utility model improves further, described first locating hole and described second locating hole are 3-5, be distributed on the ring of described first fluted disc body and described second fluted disc body, between described first locating hole and described first locating hole and between described second locating hole and described second locating hole, be evenly equipped with 2-9 crushing tooth draw-in groove.
As the technical scheme that the utility model improves further, the installing hole on described second fluted disc body is square.
As the technical scheme that the utility model improves further, described crushing tooth draw-in groove is fine strip shape, and the angle between described crushing tooth and described fluted disc body radial direction is 40 °-50 °.Preferably, the angle between described crushing tooth and described fluted disc body radial direction is 45 °.
As the technical scheme that the utility model improves further, described crushing tooth is fine strip shape blade.
As the technical scheme that the utility model improves further, described fluted disc body and described crushing tooth all adopt structural ceramics component to make.Preferably, described structural ceramics component is the one in zirconia ceramics component, silicon nitride ceramics component or silicon carbide ceramics component.
Beneficial effect: the utility model employing intensity is high, hardness is high, fluted disc prepared by wear-resistant, high temperature resistant, corrosion resistant zirconia ceramics, silicon nitride ceramics, silicon carbide ceramics, improve wear resistance and the corrosion resistance of fluted disc, greatly extend the service life of fluted disc; Adopt detachable crushing tooth, can change immediately when one of them crushing tooth weares and teares, extend the service life of fluted disc further, reduce use cost.In addition, adopt upper and lower two fluted disc body constructions, make this fluted disc structure reasonable, the installation of crushing tooth and keep in repair more convenient, and crushing tooth is set to blade, can further improve crush efficiency, and then reduce the volume of pulverizer.
Accompanying drawing explanation
Fig. 1 is wear-resistant fluted disc structure schematic diagram of the present utility model;
Fig. 2 is fluted disc body construction decomposing schematic representation of the present utility model;
Fig. 3 is the first fluted disc body construction schematic diagram of the present utility model;
Fig. 4 is the A-A schematic cross-section of the utility model first fluted disc body;
Fig. 5 is the second fluted disc body construction structural representation of the present utility model;
Fig. 6 is the B-B schematic cross-section of the utility model second fluted disc body;
Fig. 7 is the C-C schematic cross-section of the utility model second fluted disc body.
Detailed description of the invention
Now by reference to the accompanying drawings the utility model is described in further details.
As illustrated in fig. 1 and 2, wear-resistant fluted disc of the present utility model forms primarily of the first fluted disc body 11 of circle and the second fluted disc body 12, crushing tooth 3 and the installing hole 4 that is arranged on the second fluted disc body 12 center, and crushing tooth 3 is arranged between the first fluted disc body 11 and the second fluted disc body 12 removably.In order to ensure the wearability of wear-resistant fluted disc, extend its service life, the utility model adopt have superior intensity, hardness, insulating properties, heat transfer, high temperature resistant, resistance to oxidation, corrosion-resistant, abrasion performance, elevated temperature strength structural ceramics component to prepare fluted disc body 1 and crushing tooth 3.Such as adopt common zirconia ceramics component, silicon nitride ceramics component, silicon carbide ceramics component etc.Crushing tooth 3, in fine strip shape, is preferably fine strip shape blade, thus improves crush efficiency.In order to realize feeding and discharging fast, need in certain angle of inclination between crushing tooth 3 and the first fluted disc body 11 (or second fluted disc body 12) radial direction, thus make material can flow to second crushing tooth 3 from the inclined-plane of crushing tooth 3 immediately after the fragmentation through a crushing tooth 3, both can increase crush efficiency, the generation of blocking can be reduced again.Angle between crushing tooth 3 and the first fluted disc body 11 (or second fluted disc body 12) radial direction is preferably 40 °-50 °.Wherein, the best angle of the angle between crushing tooth 3 and the first fluted disc body 11 (or second fluted disc body 12) radial direction is 45 °.
More specifically, as shown in Figures 3 and 4, the first fluted disc body 11 is provided with the first locating hole 51, first locating hole 51 is preferably countersunk head screw hole, it mainly plays installs fixing effect, and parts can be fixed by the mode of screw, thus convenient installation and inspection.First locating hole 51 is 3-5, is distributed on the ring of the first fluted disc body 11.Adopt such setting, the first fluted disc body 11 can be made well to fix while reducing locating hole quantity, increasing by the first fluted disc body 11 rigid.2-9 the first crushing tooth draw-in groove 21 is evenly equipped with between the first locating hole 51 and the first locating hole 51.First crushing tooth draw-in groove 21 is arranged on the first fluted disc body 11 right side, in elongated strip.The number of crushing tooth draw-in groove 21 is relevant with size with the number of size and crushing tooth 3, and number and arranging of size mainly consider following two aspects: one is increase crushing tooth to increase crush efficiency, and two is reduce crushing tooth to reduce the generation of blocking.Such as, in the present embodiment, the length of crushing tooth 3 is 1:3 with the ratio of the radius of the first fluted disc body 11, first locating hole 51 is 4, lays respectively at orthogonal two diameter places of the first fluted disc body 11, and the crushing tooth number now between the first locating hole 51 and the first locating hole 51 is 3.Angle between first crushing tooth draw-in groove 21 and the first fluted disc body 11 radial direction equals the angle between crushing tooth 3 and the first fluted disc body 11 radial direction, and be namely preferably 40 °-50 °, optimal selection is 45 °.Also be provided with the through hole 6 passed for material at the center of the first fluted disc body 11, through hole 6 can make material directly enter fluted disc inside from the left side of the first fluted disc body 11, thus strengthens pulverizing speed.
The shape of the second fluted disc body 12 and structure are as shown in Fig. 5, Fig. 6 and Fig. 7.As seen from the figure, the rounded boss-shaped of the second fluted disc body 12.Side is protruded and right side offers an installing hole 4, for installing driving shaft at the second fluted disc body 12.Installing hole 4 is preferably square.Square opening can make the second fluted disc body 12 more firmly be connected with driving shaft, even if also can keep good connection when grinding stressed.In the second fluted disc body 12, the left side corresponding with installing hole 4 is provided with fixing hole 7, for fixed drive axle.The second crushing tooth draw-in groove 22 and the second locating hole 52 is also provided with in the left side of the second fluted disc body 12.Second locating hole 52 is also countersunk head screw hole and corresponding with the position of the first locating hole 51, thus the first fluted disc body 11 and the second fluted disc body 12 is closely fixed together by screw.Second crushing tooth draw-in groove 22 is also in fine strip shape, its shape, size and all identical with the shape of the first crushing tooth 21, size and the angle between the first crushing tooth 21 and the first fluted disc body 11 radial direction with the angle between the second fluted disc body 12 radial direction, thus the two ends of crushing tooth 3 can be made to insert respectively in the first crushing tooth draw-in groove 21 and the second crushing tooth draw-in groove 22.Second fluted disc body 12 is provided with and the pilot hole 8 of fixing hole 7 with circumference, pilot hole 8 is for making the installation and removal of the second fluted disc body 12 more convenient.
During installation, first driving shaft is fixed in the second fluted disc body 12 by fixing hole 7, again crushing tooth 3 is inserted in the second crushing tooth draw-in groove 22, then make the left side of the second fluted disc body 12 relative with the right side of the first fluted disc body 11, the other end of crushing tooth 3 is inserted in the first crushing tooth draw-in groove 21, finally by the first locating hole 51 and the second locating hole 52, first fluted disc body 11 and the second fluted disc body 12 are fixed together.Thus, the installation of the wear-resistant fluted disc of the utility model is completed.When pulverizer works, motor orders about driving shaft and rotates, driving shaft drives the second fluted disc body 12, first fluted disc body 11 and the crushing tooth High Rotation Speed between the first fluted disc body 11 and the second fluted disc body 12, part material directly and crushing tooth collide, thus reach the object of pulverizing, another part material enters fluted disc inside by the through hole 6 of the first fluted disc body 11 central authorities, collide with one of them crushing tooth 3, and then flow to second crushing tooth 3 from first crushing tooth 3, continue collision crashing, thus reach the object of efficient pulverizing.
The announcement of book and instruction according to the above description, the utility model those skilled in the art can also change above-mentioned embodiment and revise.Therefore, the utility model is not limited to detailed description of the invention disclosed and described above, also should fall in the protection domain of claim of the present utility model modifications and changes more of the present utility model.In addition, although employ some specific terms in this description, these terms just for convenience of description, do not form any restriction to the utility model.

Claims (10)

1. a wear-resistant fluted disc, comprise circular fluted disc body, crushing tooth and be arranged on the installing hole of described fluted disc body central, it is characterized in that: described fluted disc body is divided into the first fluted disc body and the second fluted disc body, described crushing tooth is arranged between described first fluted disc body and described second fluted disc body removably, and described mounting hole site is in described second fluted disc body central.
2. wear-resistant fluted disc according to claim 1, it is characterized in that: described first fluted disc body is provided with the first locating hole, described first fluted disc body right side is provided with the first crushing tooth draw-in groove, and the center of described first fluted disc body is provided with the through hole passed for material; The rounded boss-shaped of described second fluted disc body, an installing hole is offered in the protrusion side of described second fluted disc body and right side, for installing driving shaft, in described second fluted disc body, the left side corresponding with described installing hole is provided with fixing hole, for fixed drive axle, be also provided with the second crushing tooth draw-in groove and the second locating hole in the left side of described second fluted disc body; Make the right side of described first fluted disc body relative with the left side of described second fluted disc body, the two ends of described crushing tooth are inserted respectively in described first crushing tooth draw-in groove and described second crushing tooth draw-in groove, then by described first locating hole and described second locating hole, described first fluted disc body and described second fluted disc body are fixed together.
3. wear-resistant fluted disc according to claim 2, is characterized in that: with the horizontal direction of the fixing hole in described second fluted disc body on circumference is provided with pilot hole, be convenient to the installation and removal of described wear-resistant fluted disc.
4. wear-resistant fluted disc according to claim 2, it is characterized in that: described first locating hole and described second locating hole are 3-5, be distributed on the ring of described first fluted disc body and described second fluted disc body, between described first locating hole and described first locating hole and between described second locating hole and described second locating hole, be evenly equipped with 2-9 crushing tooth draw-in groove.
5. wear-resistant fluted disc according to claim 1, is characterized in that: the installing hole on described second fluted disc body is square.
6. wear-resistant fluted disc according to claim 1, is characterized in that: described crushing tooth draw-in groove is fine strip shape, and the angle between described crushing tooth and described fluted disc body radial direction is 40 °-50 °.
7. wear-resistant fluted disc according to claim 6, is characterized in that: the angle between described crushing tooth and described fluted disc body radial direction is 45 °.
8. wear-resistant fluted disc according to claim 1, is characterized in that: described crushing tooth is fine strip shape blade.
9. wear-resistant fluted disc according to claim 1, is characterized in that: described fluted disc body and described crushing tooth all adopt structural ceramics component to make.
10. wear-resistant fluted disc according to claim 9, is characterized in that: described structural ceramics component is the one in zirconia ceramics component, silicon nitride ceramics component or silicon carbide ceramics component.
CN201520189720.7U 2015-03-31 2015-03-31 A kind of wear-resistant fluted disc Active CN204544300U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520189720.7U CN204544300U (en) 2015-03-31 2015-03-31 A kind of wear-resistant fluted disc

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520189720.7U CN204544300U (en) 2015-03-31 2015-03-31 A kind of wear-resistant fluted disc

Publications (1)

Publication Number Publication Date
CN204544300U true CN204544300U (en) 2015-08-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN204544300U (en)

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