CN204533627U - Full runner bushing pipe camflex valve - Google Patents

Full runner bushing pipe camflex valve Download PDF

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Publication number
CN204533627U
CN204533627U CN201520095089.4U CN201520095089U CN204533627U CN 204533627 U CN204533627 U CN 204533627U CN 201520095089 U CN201520095089 U CN 201520095089U CN 204533627 U CN204533627 U CN 204533627U
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China
Prior art keywords
valve
bushing pipe
trim ring
limit cover
valve seat
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CN201520095089.4U
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Chinese (zh)
Inventor
陈彦
何甜庭
史强修
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Wuxi Smart Auto Control Engineering Co Ltd
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Wuxi Smart Auto Control Engineering Co Ltd
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Abstract

The utility model relates to one and is applied to oil, full runner bushing pipe camflex valve on coal chemical engineering equipment, valve rod is rotatablely equipped with in valve body, valve rod is fixed with upper limit cover and lower limit cover, valve rod between upper limit cover and lower limit overlap is fixed with valve ball, pass on left left trim ring at valve inner and be fixed with valve seat, valve seat coordinates with valve ball, the first gasket seal is provided with between left trim ring and valve seat and between left trim ring and valve body, bushing pipe is fixed with by right trim ring on the right side of valve inner, bushing pipe is provided with for valve rod, upper limit cover with lower limit cover through through hole, the left end of bushing pipe is closely enclosed within the right-hand member outside of valve seat, the second gasket seal is provided with between right trim ring and bushing pipe.The utility model anti-abrasion resistance to erosion ability is strong; The utility model sealing is reliable, and degree of regulation is high; The utility model cost of overhaul is low.

Description

Full runner bushing pipe camflex valve
Technical field
The utility model relates to a kind of eccentric rotary regulating valve be applied on oil, coal chemical engineering equipment, and the utility model especially relates to a kind of full runner bushing pipe camflex valve.
Background technique
Now along with the fast development of China's oil coal industry, also more and more higher to the requirement of industrial process control system.And operating mode reality severe on these devices cannot be avoided, containing solid particle hard in a large number in the media such as such as slurry oil, cinder, Heisui River, buck, these solid particles bring serious abrasion along with the medium of high temperature, high pressure, High Pressure Difference to valve pocket and trim and wash away, simultaneously, the ultra-fine grain of extreme hardness easily enters in the matching gap of valve body and lining, lining and valve rod, valve rod and valve ball, accelerate the failure seal element and director element, cause valve exceed leakage class require or action bite even stuck.
In the face of so harsh operating mode, the technological means taked when designing camflex valve is at present: trim split-type design, increase trim ring bushing pipe, valve seat bushing pipe, sphere, these parts are made by cemented carbide together with the stop collar up and down of spool, carry out washing away directly in the face of medium, body cavity spraying cure process.These means effectively alleviate the leakage and bite problem that occur in valve event process.But, there is matching gap in the trim of kit form, at high temperature, high pressure, easily be out of shape in the environment of High Pressure Difference and solid-liquid two-phase flow, occur loosening, valve event can be made unreliable, degree of regulation is not high, and the spray layer thickness of spraying hardening technique is limited, poor with basal body binding force, easily peeling off is the technical bottleneck of the state of the art objective reality, in actual use, still there is trim and body cavity abrasion is washed away serious, spool comes off, the phenomenons such as valve body perforation, hidden danger is brought to personal safety as well as the property safety, user needs the maintenance of frequent parking checking, change trim, the normal table that have impact on device runs.
Summary of the invention
The purpose of this utility model overcomes the deficiencies in the prior art, provides a kind of anti-abrasion resistance to erosion, the working life that can extend valve and repair cycle and the full runner bushing pipe camflex valve of enhancing productivity.
According to the technological scheme that the utility model provides, described full runner bushing pipe camflex valve, valve rod is rotatablely equipped with in valve body, valve rod is fixed with upper limit cover and lower limit cover, valve rod between upper limit cover and lower limit overlap is fixed with valve ball, pass on left left trim ring at valve inner and be fixed with valve seat, valve seat coordinates with valve ball, the first gasket seal is provided with between left trim ring and valve seat and between left trim ring and valve body, bushing pipe is fixed with by right trim ring on the right side of valve inner, bushing pipe is provided with for valve rod, upper limit cover with lower limit cover through through hole, the left end of bushing pipe is closely enclosed within the right-hand member outside of valve seat, the second gasket seal is provided with between right trim ring and bushing pipe.
On the left of valve inner, be provided with step in the first location, valve seat is provided with the first location outer step, the first location outer step and first is located interior step and is coordinated, in the first location outer step and first is located, be provided with spacer between step.
On the right side of valve inner, be provided with step in the second location, bushing pipe is provided with the second location outer step, the second location outer step and second is located interior step and is coordinated.
Described first gasket seal and the second gasket seal adopt graphite material to make.
Described valve ball and valve seat all adopt cemented carbide to make.
Described bushing pipe adopts cemented carbide to make.
The utility model has the following advantages:
1, anti-abrasion resistance to erosion ability is strong.Full runner bushing pipe, valve ball and valve seat are made by cemented carbide, more than hardness HRA85, and resistance to erosion ability is strong, can avoid washing away of the not straight accepting medium of body cavity, soft line style runner is gently smooth, and dead band is little, not easily buildup, can ensure that valve working life is more than 18 months.
2, sealing is reliable, and degree of regulation is high.Valve ball and valve seat are integrated type cemented carbide, and machining deformation amount is little, and intensity is high, good rigidly, also effectively can avoid the distortion that temperature difference pressure reduction causes.There will not be in course of action by shaking the loosening phenomenon causing valve regulated precise decreasing and action bite caused.Sealing surface, through grinding disposing, can realize the sealing of valve long-term stability and highi degree of accuracy adjustment.
3, the cost of overhaul is low.When the regular checking maintenance of valve, only need change and the full runner bushing pipe of medium contact, valve ball and valve seat, easy to operate.With changed whole valve ratio in the past, the cost of overhaul reduces greatly, and manufacturing efficiency significantly improves.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model.
Fig. 2 is the structural representation of valve ball in the utility model.
Fig. 3 is the structural representation of valve seat in the utility model.
Fig. 4 is the structural representation of bushing pipe in the utility model.
Fig. 5 is the enlarged view of part A in Fig. 1.
Embodiment
Below in conjunction with specific embodiment, the utility model is described in further detail.
This full runner bushing pipe camflex valve, valve rod 10 is rotatablely equipped with in valve body 1, valve rod 10 is fixed with upper limit cover 11 and overlaps 12 with lower limit, the valve rod 10 that upper limit cover 11 and lower limit overlap between 12 is fixed with valve ball 4, valve seat 3 is fixed with by left trim ring 2 in valve body 1 inside left, valve seat 3 coordinates with valve ball 4, the first gasket seal 6 is provided with between left trim ring 2 and valve seat 3 and between left trim ring 2 and valve body 1, bushing pipe 8 is fixed with by right trim ring 9 in valve body 1 inner right side, bushing pipe 8 is provided with for valve rod 10, upper limit cover 11 overlaps 12 through holes passed with lower limit, the left end of bushing pipe 8 is closely enclosed within the right-hand member outside of valve seat 3, the second gasket seal 7 is provided with between right trim ring 9 and bushing pipe 8.
Step 1.1 in the first location is provided with in valve body 1 inside left, valve seat 3 is provided with the first location outer step 3.1, first location outer step 3.1 and first locate interior step 1.1 and is coordinated, in first locates outer step 3.1 and first locates, be provided with spacer 5 between step 1.1.
Be provided with step 1.2 in the second location in valve body 1 inner right side, bushing pipe 8 be provided with the second location outer step 8.1, second and locate outer step 8.1 and second and locate interior step 1.2 and coordinate.
Described first gasket seal 6 and the second gasket seal 7 adopt graphite material to make.
Described valve ball 4 and valve seat 3 all adopt cemented carbide to make.
Described bushing pipe 8 adopts cemented carbide to make.
In the utility model, valve ball 4 is arranged on valve rod 10 together with upper limit cover 11, lower limit cover 12; Described valve seat 3 puts into the left side inner chamber of valve body 1, reaches the sealing class requirement between valve ball 4 by the spacer 5 of adjustment inner side; Described left trim ring 2 compresses valve seat 3, is provided with the first gasket seal 6 between left trim ring 2 and valve body 1 and between left trim ring 2 and valve seat 3; The right side inner chamber of valve body 1 put into by described bushing pipe 8, and bushing pipe 8 is provided with the through hole that through hole passes for valve rod 1 and upper limit cover 11, lower limit cover 12; Described right trim ring 9 compresses bushing pipe 8, right trim ring 9 and valve body 1 and be provided with the second gasket seal 7 between right trim ring 9 and bushing pipe 8; Left trim ring 2 and right trim ring 9 are not consolidated on valve body 1 by Cross Recess Head Screw and large washer.
Working principle of the present utility model is as follows:
Valve ball 4 and valve seat 3 are whole hard alloy, good rigidly, effectively can overcome the distortion caused by the temperature difference and pressure reduction in processing and working procedure, and also can avoid because vibrations cause trim assemblies to loosen, having stable behavior is reliable, and degree of regulation is high.Bushing pipe 8 is full flow passage hard matter alloy bushing pipe, and hardness is high, anti-abrasion resistance to erosion, and mild soft line style inner chamber adopts mirror finishing method, and dead band is little, highly polished, not easily buildup, medium can also be avoided directly to wash away valve body 1 simultaneously, significantly improves valve working life.Step 1.1 in the first location is provided with in valve body 1 inside left, valve seat 3 is provided with the first location outer step 3.1, first location outer step 3.1 and first is located interior step 1.1 and is coordinated, step 1.2 in the second location is provided with in valve body 1 inner right side, bushing pipe 8 is provided with the second location outer step 8.1, second location outer step 8.1 and second locate in step 1.2 coordinate, valve body 1 and valve seat 3 and valve body 1 and bushing pipe 8 accurate positioning, assembling and replacing trim are conveniently.The sealing of adjustment valve ball 4 and valve seat 3 when spacer 5 is used for assembling.Left trim ring 2 and right trim ring 9 are used for compressing valve seat 3 and bushing pipe 8 respectively, and be convenient to installation and the transport of whole valve, the first gasket seal 6 arranged therebetween and the second gasket seal 7 effectively can prevent valve leakage out of steam system.

Claims (6)

1. a full runner bushing pipe camflex valve, valve rod (10) is rotatablely equipped with in valve body (1), valve rod (10) is fixed with upper limit cover (11) and lower limit cover (12), valve rod (10) between upper limit cover (11) and lower limit cover (12) is fixed with valve ball (4), valve seat (3) is fixed with by left trim ring (2) in valve body (1) inside left, valve seat (3) coordinates with valve ball (4), the first gasket seal (6) is provided with between left trim ring (2) and valve seat (3) and between left trim ring (2) and valve body (1), it is characterized in that: be fixed with bushing pipe (8) in valve body (1) inner right side by right trim ring (9), bushing pipe (8) is provided with for valve rod (10), the through hole that upper limit cover (11) and lower limit cover (12) pass, the left end of bushing pipe (8) is closely enclosed within the right-hand member outside of valve seat (3), the second gasket seal (7) is provided with between right trim ring (9) and bushing pipe (8).
2. full runner bushing pipe camflex valve as claimed in claim 1, it is characterized in that: be provided with step (1.1) in the first location in valve body (1) inside left, valve seat (3) is provided with the first location outer step (3.1), first location outer step (3.1) and first is located interior step (1.1) and is coordinated, in the first location outer step (3.1) and first are located, be provided with spacer (5) between step (1.1).
3. full runner bushing pipe camflex valve as claimed in claim 1, it is characterized in that: be provided with step (1.2) in the second location in valve body (1) inner right side, bushing pipe (8) is provided with the second location outer step (8.1), and the second location outer step (8.1) and second is located interior step (1.2) and is coordinated.
4. full runner bushing pipe camflex valve as claimed in claim 1, is characterized in that: described first gasket seal (6) and the second gasket seal (7) adopt graphite material to make.
5. full runner bushing pipe camflex valve as claimed in claim 1, is characterized in that: described valve ball (4) and valve seat (3) all adopt cemented carbide to make.
6. full runner bushing pipe camflex valve as claimed in claim 1, is characterized in that: described bushing pipe (8) adopts cemented carbide to make.
CN201520095089.4U 2015-02-10 2015-02-10 Full runner bushing pipe camflex valve Active CN204533627U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520095089.4U CN204533627U (en) 2015-02-10 2015-02-10 Full runner bushing pipe camflex valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520095089.4U CN204533627U (en) 2015-02-10 2015-02-10 Full runner bushing pipe camflex valve

Publications (1)

Publication Number Publication Date
CN204533627U true CN204533627U (en) 2015-08-05

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CN201520095089.4U Active CN204533627U (en) 2015-02-10 2015-02-10 Full runner bushing pipe camflex valve

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104633166A (en) * 2015-02-10 2015-05-20 无锡智能自控工程股份有限公司 Whole flow passage liner tube eccentric rotary valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104633166A (en) * 2015-02-10 2015-05-20 无锡智能自控工程股份有限公司 Whole flow passage liner tube eccentric rotary valve

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