CN204533047U - A kind of moisture film device of protective liquid cylinder pressure - Google Patents
A kind of moisture film device of protective liquid cylinder pressure Download PDFInfo
- Publication number
- CN204533047U CN204533047U CN201520145316.XU CN201520145316U CN204533047U CN 204533047 U CN204533047 U CN 204533047U CN 201520145316 U CN201520145316 U CN 201520145316U CN 204533047 U CN204533047 U CN 204533047U
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- water
- ring
- water inlet
- sealing gasket
- protection device
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- 230000001681 protective effect Effects 0.000 title abstract description 14
- 239000007788 liquid Substances 0.000 title abstract 2
- 238000007789 sealing Methods 0.000 claims abstract description 43
- 239000012528 membrane Substances 0.000 claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 218
- 230000002209 hydrophobic effect Effects 0.000 claims description 41
- 238000003860 storage Methods 0.000 claims description 28
- 239000002245 particle Substances 0.000 abstract description 18
- 230000003628 erosive effect Effects 0.000 abstract description 6
- 230000005855 radiation Effects 0.000 abstract description 6
- 239000012535 impurity Substances 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract description 2
- 206010020843 Hyperthermia Diseases 0.000 abstract 1
- 230000036031 hyperthermia Effects 0.000 abstract 1
- 239000000428 dust Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 238000005098 hot rolling Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 239000003595 mist Substances 0.000 description 1
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Abstract
The utility model discloses a kind of moisture film device of protective liquid cylinder pressure, described moisture film device comprises installation the first protective equipment on the piston rod and is arranged on the second protective equipment on cylinder body, and described first protective equipment is connected by elastic membrane with described second protective equipment.The utility model adopts two floor height setting-out curtain protection elastic membranes; this elastic membrane can protect hydraulic cylinder piston rod to be in the Cryogenic air environment of dry steady pressure further; protection hydraulic cylinder piston rod is not by hyperthermia radiation, not by moisture and particle erosion; impurity and moisture can not enter oil hydraulic cylinder inside by the sealing of piston rod simultaneously; improve the stability of hydraulic system, and cascade of the present utility model have employed elastic membrane, can not produce spare part expense; cheap, device successful.
Description
Technical Field
The utility model relates to a hydraulic pressure field, concretely relates to constructional device that is used for protecting a water film of pneumatic cylinder in the high temperature dust water smoke environment.
Background
In enterprise production, the hydraulic cylinder provides control execution force for production, and plays a vital role. In the great, the less high temperature environment of dust granule of water smoke in some hot rolling production lines, the outside part is arranged in to the piston rod of pneumatic cylinder, because of receiving moisture, high temperature influence, the piston rod can receive the corruption, and moisture and partial tiny particle can enter into inside and the hydraulic system of pneumatic cylinder through the sealed of piston rod simultaneously, lead to hydraulic system to break down, and the pneumatic cylinder is lost efficacy. At present, in order to solve the problem, a protection cover is installed outside a piston rod of a hydraulic cylinder according to a common technical scheme, the existing protection cover can be generally stretched and contracted, and has the effects of high temperature resistance, impermeability and the like, but the characteristics of short service life, high spare part loss and the like can be realized during use.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a water film device of protection pneumatic cylinder and control method thereof adopts the utility model discloses a protection device and control method can improve protection efficiency, and cost reduction, protective effect is good.
In order to achieve the purpose, the water film device for protecting the hydraulic cylinder comprises a first protection device arranged on the piston rod and a second protection device arranged on the cylinder body, wherein the first protection device and the second protection device are connected through an elastic film;
the first protection device comprises a first sealing gasket, an air inlet ring, a first water storage body, a first water inlet body, a second water storage body and a second water inlet body, the first sealing gasket is arranged on the piston rod, the air inlet ring is wrapped outside the first sealing gasket, and the air inlet ring is provided with an air inlet; the elastic membrane is wrapped outside the air inlet ring and extends to the second protection device;
the second water storage body is positioned outside the air inlet ring, and the second water inlet body is arranged on the outer side of the second water storage body; the first water storage body is positioned outside the second water inlet body, and the first water inlet body is arranged on the outer side of the first water storage body; a third sealing gasket is arranged on the outer side of the first water inlet body, and the first water storage body and the second water inlet body are isolated by the third sealing gasket;
the second protection device comprises a fifth sealing gasket, a first hydrophobic ring, a first water baffle, a second hydrophobic ring and a second water baffle, the fifth sealing gasket is arranged on the cylinder body, the second hydrophobic ring wraps the outer layer of the fifth sealing gasket, the second hydrophobic ring is connected with the elastic membrane, and a water drainage hole is formed in the second hydrophobic ring; the second water baffle is arranged on the outer layer of the second hydrophobic ring; the outer layer of the second water baffle is a first hydrophobic ring, a water drainage hole is formed in the first hydrophobic ring, a third sealing gasket is arranged on the outer layer of the first hydrophobic ring, and the outer layer of the third sealing gasket is the first water baffle.
Preferably, one side of the second water inlet body is provided with a second water inlet hole, support rings with holes are installed in the second water storage body and the second water inlet body, and a water curtain annular gap is formed at the other sides of the second water storage body and the second water inlet body; one side of the first water inlet body is provided with a first water inlet hole, a support ring with a hole is arranged between the first water storage body and the first water inlet body, and a water curtain annular gap is formed between the first water storage body and the other side of the first water inlet body.
Preferably, the outer side of the first water inlet body is provided with a first locking ring, and the first locking ring is provided with a locking buckle and a bolt fastening locking ring.
Preferably, the outer layer of the first water baffle is provided with a second locking ring, and the second locking ring is provided with a locking buckle and is provided with a mounting bolt for fastening the locking ring.
Preferably, the first water inlet hole is connected with the first water inlet pipe, the second water inlet hole is connected with the second water inlet pipe, and the air inlet hole is connected with the air inlet pipe; the air inlet pipe is connected with a dry air source through a filter after being connected with the overflow valve in parallel, or the air inlet pipe is directly communicated with the atmosphere through the filter.
The control method of the device comprises the following steps:
the air inlet pipe is connected with a dry air source through a filter after being connected with the overflow valve in parallel, and the outer side of the piston rod of the hydraulic cylinder and the inner part of the elastic membrane are filled with 0.1-0.15MPa of dry air; water enters the first protection device through the first water inlet pipe, a first high-pressure water curtain is generated by the water curtain annular space, and the water curtain falls into the first hydrophobic ring; high-pressure water enters the first protection device through the second water inlet pipe, a second high-pressure water curtain is generated by the water curtain annular space, and the water curtain falls into the second hydrophobic ring; the first high-pressure water curtain flushes particles such as dust or scattered water drops outside the hydraulic cylinder into the first hydrophobic ring.
The elastic membrane stretches along with the stretching of the piston rod of the hydraulic cylinder, and the gas pressure in the elastic membrane is equal to the pressure of the overflow valve and is 0.1-0.15MPa under the action of the overflow valve; the first high-pressure water curtain flushes particles such as dust or scattered water drops outside the hydraulic cylinder into the first hydrophobic ring, so that the particles such as the dust or the scattered water drops are prevented from entering or rarely enter the outer layer of the second high-pressure water curtain, and the second high-pressure water curtain directly cools and protects the elastic film on the outer layer of the elastic film to reduce high-temperature radiation and particle erosion; dry gas with 0.1-0.15MPa is always present in the elastic membrane;
another control method of the above apparatus includes:
the air inlet pipe is connected with the filter and communicated with the outside atmosphere; water enters the first protection device through the first water inlet pipe, a first high-pressure water curtain is generated by the water curtain annular space, and the water curtain falls into the first hydrophobic ring; high-pressure water enters the first protection device through the second water inlet pipe, a second high-pressure water curtain is generated by the water curtain annular space, and the water curtain falls into the second hydrophobic ring; the first high-pressure water curtain flushes particles such as dust or scattered water drops outside the hydraulic cylinder into the first hydrophobic ring.
Along with the expansion of the piston rod of the hydraulic cylinder, the elastic membrane expands and contracts, and meanwhile, the inside of the elastic membrane absorbs or releases the outside air passing through the filter; the first high-pressure water curtain flushes particles such as dust or scattered water drops outside the hydraulic cylinder into the first hydrophobic ring, so that the particles such as the dust or the scattered water drops are prevented from entering or rarely enter the outer layer of the second high-pressure water curtain, and the second high-pressure water curtain directly cools and protects the elastic film on the outer layer of the elastic film to reduce high-temperature radiation and particle erosion; dry gas which is close to the external atmospheric pressure and filtered by a filter always exists in the elastic membrane;
the utility model discloses a two layers of high pressure water curtain protection elastic membrane, elastic membrane can further protect the low temperature air circumstance that the pneumatic cylinder piston rod is in dry stable pressure, can protect the pneumatic cylinder piston rod not receive high temperature radiation, do not receive moisture and granule erosion, and impurity and moisture can not pass through inside the sealed pneumatic cylinder that gets into of piston rod simultaneously, improve hydraulic system's stability. The utility model discloses a cascade has adopted the elastic membrane, can not produce spare part expense, the low price, and the device effect is obvious.
Drawings
FIG. 1 is a front view of a prior art hydraulic cylinder guard;
FIG. 2 is a schematic view of a water film device of the hydraulic protective cylinder of the present invention;
FIG. 3 is a cross-sectional view of the water film device of the hydraulic cylinder according to the present invention;
FIG. 4 is a cross-sectional view of the first protection device of the water film device for protecting the hydraulic cylinder of the present invention;
FIG. 5 is a sectional view of a second protection device of the water film device for protecting a hydraulic cylinder according to the present invention;
FIG. 6 is a view of the water film apparatus A-A of the protection hydraulic cylinder of the present invention;
FIG. 7 is a view of the water film apparatus B-B of the protection hydraulic cylinder of the present invention;
FIG. 8 is a C-C view of the water film device of the hydraulic cylinder according to the present invention;
fig. 9 is a view showing the working state of the water film device of the protective hydraulic cylinder of the present invention;
FIG. 10 is a view illustrating the operation principle of the water film device of the hydraulic cylinder according to the present invention;
FIG. 11 is a schematic view of another structure of the water film device for protecting the hydraulic cylinder according to the present invention;
wherein,
1. a hydraulic cylinder; 2. a piston rod; 2-1, a locking ring; 3. a protective cover; 4. a cylinder body; 4-1, a fifth sealing gasket; 4-2, a ninth gasket; 4-3, a locking ring; 4-4, locking buckles; 4-5, locking buckles; 5. a first guard; 5-1, a fourth gasket; 5-2 a third gasket; 5-3, a second sealing gasket; 5-4, a first sealing gasket; 5-5, sealing gaskets; 5-6, sealing gaskets; 5-7, sealing gaskets; 5-8, sealing gaskets; 6. an elastic film; 7. a second guard; 8. a first water baffle; 8-1, an eighth sealing gasket; 8-2, a first hydrophobic ring; 9. a second water baffle; 9-1, a sixth sealing gasket; 9-2, a seventh gasket; 9-3, a second hydrophobic ring; 12. a bolt; 13-1, locking buckles; 13-2, locking buckles; 51. a first water inlet body; 52. a first water inlet hole; 53. a support ring; 54. a first water storage body; 55. a second water inlet body; 56. a second water inlet hole; 57 supporting the ring; 58. a second water storage body; 59. an air inlet ring; 81. a first drain hole; 91. a second drain hole; 101. a water curtain annular space; 102. a water curtain annular space; 141. an air inlet; 142. an air inlet pipe; 151. a first water inlet pipe; 152. a second water inlet pipe; 161. a first high pressure water curtain; 162. a second high-pressure water curtain; 181. drying an air source; 182. a filter; 183. an overflow valve.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in figure 1, the hydraulic cylinder protection device front view of the prior art, some hot rolling production lines, water mist is large, in the small high temperature environment of dust particles, the piston rod 2 of the hydraulic cylinder 1 is arranged in the outside part, and the piston rod can be corroded due to the influence of moisture and high temperature, and meanwhile, moisture and part of small particles can enter the hydraulic cylinder through the sealing of the piston rod, so that the hydraulic cylinder enters a hydraulic system, the hydraulic system is caused to break down, and the hydraulic cylinder fails. At present, in order to solve the problem, a protection cover 3 is installed outside a piston rod of a hydraulic cylinder according to a common technical scheme, the protection cover 3 in the prior art can be generally telescopic and has the functions of resisting high temperature, being impermeable to water and the like, but the protection cover has the characteristics of short service life, high spare part loss and the like in use.
Therefore, the utility model provides a water film device with a structure, which comprises a first protective device 5 arranged on a piston rod 2, a second protective device 7 arranged on a cylinder body 4 of a hydraulic cylinder and an elastic film 6 connecting the first protective device 5 and the second protective device 7, and is shown in figures 2 and 3;
referring to fig. 4, the first protection device 5 comprises a first sealing gasket 5-4 mounted on the piston rod 2, and an air inlet ring 59 wrapped outside the first sealing gasket 5-4, wherein the air inlet ring 59 is provided with an air inlet hole 141; the outside of the air inlet ring 141 is wrapped with a layer of elastic membrane 6 and extends to the second protection device 7; a second water storage body 58 is arranged outside the air inlet ring 59, a second sealing gasket 56 is arranged on the second water storage body 58, a second water inlet body 55 is arranged outside the second sealing gasket 56, a second water inlet hole 56 is formed in one side of the second water inlet body 55, supporting rings 57 with holes are arranged in the second water storage body 58 and the second water inlet body 55, and a water curtain annular gap is formed in the other sides of the second water storage body 58 and the second water inlet body 55; a third sealing gasket 5-2 is arranged outside the second water inlet body 55, the outer side of the third sealing gasket is close to the first water inlet body 54, the fourth sealing gasket 5-1 is arranged on the first water inlet body 54, a first water inlet body 53 is arranged outside the fourth sealing gasket 5-1, a supporting ring 53 with holes is arranged between the first water inlet body 54 and the first water inlet body 5-3, and a water curtain annular gap is formed between the first water inlet body 54 and the other side of the first water inlet body 51; the outer side of the first water inlet body 51 is provided with a locking ring 2-1, and the locking ring 2-1 is provided with a locking buckle and a mounting bolt for fastening the locking ring;
referring to fig. 5 and 6, the second protection device 7 comprises a fifth sealing gasket 4-1 installed on the cylinder body, a second hydrophobic ring 9-3 wrapped on the outer layer of the fifth sealing gasket 4-19, a second water drainage hole 91 formed in the second hydrophobic ring 9-3, the second hydrophobic ring is connected with the elastic membrane 6, the outer layer of the second hydrophobic ring 9-3 is a second water baffle 9, the outer layer of the second water baffle 9 is a first hydrophobic ring 8-2, a first water drainage hole 81 is formed in the first hydrophobic ring 8-2, the outer layer of the first hydrophobic ring 8-2 is an eighth sealing gasket 8-1, the outer layer of the eighth sealing gasket 8-1 is a first water baffle 8, a locking ring 4-3 is arranged on the outer layer of the first water baffle, and a locking buckle and installation bolt fastening locking ring is arranged on the locking ring 4-3;
referring to fig. 7 to 8, in the first guard 5, a first water inlet pipe 151 is installed to the first water inlet hole 52, a second water inlet pipe 152 is installed to the second water inlet hole 56, and an air inlet pipe 142 is installed to the air inlet hole 141; the air inlet pipe 142 is connected with the overflow valve 183 in parallel, then is connected with the filter 182, and is further connected with the dry air source 181.
The control method of the device comprises the following steps:
referring to fig. 9-10, a first water inlet pipe and a second water inlet pipe are set to be connected with a high-pressure water source, the set pressure of an overflow valve is set to be 0.1-0.15MPa, an air inlet pipe is connected with a drying air source, and the outside of a piston rod of a hydraulic cylinder and the inside of an elastic membrane are filled with 0.1-0.15MPa of drying air; high-pressure water of the first water inlet pipe enters the first protection device, a first high-pressure water curtain is generated by the water curtain annular space, and the water curtain falls into the first hydrophobic ring; high-pressure water of the second water inlet pipe enters the first protection device, a second high-pressure water curtain is generated by the water curtain annular space, and the water curtain falls into the second hydrophobic ring; the elastic membrane stretches along with the stretching of the piston rod of the hydraulic cylinder, and the gas pressure in the elastic membrane is equal to the pressure of the overflow valve and is 0.1-0.15MPa under the action of the overflow valve; the first high-pressure water curtain flushes particles such as dust or scattered water drops outside the hydraulic cylinder into the first hydrophobic ring, so that the particles such as the dust or the scattered water drops are prevented from entering or rarely enter the outer layer of the second high-pressure water curtain, and the second high-pressure water curtain directly cools and protects the elastic film on the outer layer of the elastic film to reduce high-temperature radiation and particle erosion; the dry gas of 0.1-0.15MPa is always present in the elastic film.
The connection relationship of the above devices can also be changed into that the air inlet pipe 142 is connected with the filter 182, the filter 182 is communicated with the atmosphere, and correspondingly, the control method is changed into that:
referring to fig. 11, the first water inlet pipe and the second water inlet pipe are set to be connected with a high-pressure water source, and the air inlet pipe is connected with the filter and communicated with the outside atmosphere. High-pressure water of the first water inlet pipe enters the first protection device, a first high-pressure water curtain is generated by the water curtain annular space, and the water curtain falls into the first hydrophobic ring; high-pressure water of the second water inlet pipe enters the first protection device, a second high-pressure water curtain is generated by the water curtain annular space, and the water curtain falls into the second hydrophobic ring; along with the expansion of the piston rod of the hydraulic cylinder, the elastic membrane expands and contracts, and meanwhile, the inside of the elastic membrane absorbs or releases the outside air passing through the filter; the first high-pressure water curtain flushes particles such as dust or scattered water drops outside the hydraulic cylinder into the first hydrophobic ring, so that the particles such as the dust or the scattered water drops are prevented from entering or rarely enter the outer layer of the second high-pressure water curtain, and the second high-pressure water curtain directly cools and protects the elastic film on the outer layer of the elastic film to reduce high-temperature radiation and particle erosion; dry gas filtered through a filter is always present in the elastic membrane close to the ambient atmospheric pressure.
Claims (5)
1. A water film device for protecting a hydraulic cylinder is characterized by comprising a first protection device and a second protection device, wherein the first protection device is arranged on a piston rod, the second protection device is arranged on a cylinder body, and the first protection device and the second protection device are connected through an elastic film;
the first protection device comprises a first sealing gasket, an air inlet ring, a first water storage body, a first water inlet body, a second water storage body and a second water inlet body, the first sealing gasket is arranged on the piston rod, the air inlet ring is wrapped outside the first sealing gasket, and the air inlet ring is provided with an air inlet; the elastic membrane is wrapped outside the air inlet ring and extends to the second protection device;
the second water storage body is positioned outside the air inlet ring, and the second water inlet body is arranged on the outer side of the second water storage body; the first water storage body is positioned outside the second water inlet body, and the first water inlet body is arranged on the outer side of the first water storage body; a third sealing gasket is arranged on the outer side of the first water inlet body, and the first water storage body and the second water inlet body are isolated by the third sealing gasket;
the second protection device comprises a fifth sealing gasket, a first hydrophobic ring, a first water baffle, a second hydrophobic ring and a second water baffle, the fifth sealing gasket is arranged on the cylinder body, the second hydrophobic ring wraps the outer layer of the fifth sealing gasket, the second hydrophobic ring is connected with the elastic membrane, and a water drainage hole is formed in the second hydrophobic ring; the second water baffle is arranged on the outer layer of the second hydrophobic ring; the outer layer of the second water baffle is a first hydrophobic ring, a water drainage hole is formed in the first hydrophobic ring, a third sealing gasket is arranged on the outer layer of the first hydrophobic ring, and the outer layer of the third sealing gasket is the first water baffle.
2. The water membrane apparatus according to claim 1, wherein one side of the second water inlet body is provided with a second water inlet hole, support rings with holes are installed in the second water storage body and the second water inlet body, and a water curtain annular gap is formed on the other side of the second water storage body and the second water inlet body; one side of the first water inlet body is provided with a first water inlet hole, a support ring with a hole is arranged between the first water storage body and the first water inlet body, and a water curtain annular gap is formed between the first water storage body and the other side of the first water inlet body.
3. The device according to claim 1 or 2, characterized in that a first locking ring is arranged on the outer side of the first water inlet body, and the first locking ring is provided with a locking buckle mounting bolt fastening locking ring.
4. The device according to claim 1 or 2, characterized in that the outer layer of the first water baffle is provided with a second locking ring, and the second locking ring is provided with a locking buckle and a bolt fastening locking ring.
5. The device according to claim 1 or 2, wherein the first water inlet hole is connected with the first water inlet pipe, the second water inlet hole is connected with the second water inlet pipe, and the air inlet hole is connected with the air inlet pipe; the air inlet pipe is connected with a dry air source through a filter after being connected with the overflow valve in parallel, or the air inlet pipe is directly communicated with the atmosphere through the filter.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520145316.XU CN204533047U (en) | 2015-03-13 | 2015-03-13 | A kind of moisture film device of protective liquid cylinder pressure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520145316.XU CN204533047U (en) | 2015-03-13 | 2015-03-13 | A kind of moisture film device of protective liquid cylinder pressure |
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CN204533047U true CN204533047U (en) | 2015-08-05 |
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Family Applications (1)
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CN201520145316.XU Withdrawn - After Issue CN204533047U (en) | 2015-03-13 | 2015-03-13 | A kind of moisture film device of protective liquid cylinder pressure |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104696313A (en) * | 2015-03-13 | 2015-06-10 | 山东钢铁股份有限公司 | Water film device of protective hydraulic cylinder and protection method thereof |
CN105552297A (en) * | 2015-12-18 | 2016-05-04 | 力神动力电池系统有限公司 | Lithium ion battery with high safety |
CN111577700A (en) * | 2020-04-03 | 2020-08-25 | 武汉船用机械有限责任公司 | Sealing device of hydraulic oil cylinder and hydraulic oil cylinder |
-
2015
- 2015-03-13 CN CN201520145316.XU patent/CN204533047U/en not_active Withdrawn - After Issue
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104696313A (en) * | 2015-03-13 | 2015-06-10 | 山东钢铁股份有限公司 | Water film device of protective hydraulic cylinder and protection method thereof |
CN104696313B (en) * | 2015-03-13 | 2017-03-22 | 山东钢铁股份有限公司 | Water film device of protective hydraulic cylinder and protection method thereof |
CN105552297A (en) * | 2015-12-18 | 2016-05-04 | 力神动力电池系统有限公司 | Lithium ion battery with high safety |
CN105552297B (en) * | 2015-12-18 | 2017-12-22 | 力神动力电池系统有限公司 | A kind of lithium ion battery with high security |
CN111577700A (en) * | 2020-04-03 | 2020-08-25 | 武汉船用机械有限责任公司 | Sealing device of hydraulic oil cylinder and hydraulic oil cylinder |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20150805 Effective date of abandoning: 20170322 |
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C25 | Abandonment of patent right or utility model to avoid double patenting |