CN204529890U - Quick-action opening blocking-up device before State of Blast Furnace - Google Patents
Quick-action opening blocking-up device before State of Blast Furnace Download PDFInfo
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- CN204529890U CN204529890U CN201520128466.XU CN201520128466U CN204529890U CN 204529890 U CN204529890 U CN 204529890U CN 201520128466 U CN201520128466 U CN 201520128466U CN 204529890 U CN204529890 U CN 204529890U
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Abstract
本实用新型公开了一种高炉炉前快速堵口装置,包括基座、炮唇,其特征在于:所述炮唇的内壁上焊接套筒,套筒的外径与炮唇的内径相同,为150mm,套筒壁厚为2mm,其外端口与炮唇前端平齐;所述炮唇为环形板,环形板与套筒连接的一侧为阶梯型,与基座连接的一侧为楔形。该装置解决了高炉炮嘴熔损后在高温下较长时间更换炮嘴的难题,减小了劳动强度,减少了高炉铁口见吹后更换炮嘴作业过程中对工人的伤害。
The utility model discloses a quick plugging device in front of a blast furnace, which comprises a base and a gun lip. 150mm, the wall thickness of the sleeve is 2mm, and its outer port is flush with the front end of the gun lip; the gun lip is an annular plate, the side of the annular plate connected to the sleeve is stepped, and the side connected to the base is wedge-shaped. The device solves the problem of replacing the blast furnace nozzle for a long time under high temperature after the blast furnace nozzle is melted, reduces the labor intensity, and reduces the injury to the workers during the operation process of replacing the nozzle after the blast furnace nozzle is blown.
Description
技术领域 technical field
本实用新型涉及一种高炉炉前快速堵口装置,属于机械领域。 The utility model relates to a quick plugging device in front of a blast furnace, which belongs to the field of machinery.
背景技术 Background technique
通常,高炉的堵口是在铁口见吹(一种高炉堵口的标志性现象)后,利用液压炮将液压炮中的泥打入高炉铁口中,在高温和高压的情况下,炮泥迅速强度变高,使得高炉内的渣铁不再流出。但是,在特殊情况下,比如铁口未吹的情况下关门,或者是在关门时铁口下方有异物支撑,使得液压炮的炮嘴无法与铁口紧密结合,此时,高温的渣铁便会从炮嘴和铁口之间的缝隙中冲出,铁口炮嘴便会被熔化,最终致使高炉无法正常堵口。在这种情况下,必须整体更换炮嘴,但是由于固定炮嘴的销子由于高温膨胀的作用和销子与炮嘴本体之间渣铁的粘结作用,非常难以卸下进行更换炮嘴作业,此时,高炉往往会被迫大幅减风(减风是一种严重破坏高炉顺行的行为),炉前工被迫在高温下长时间更换炮嘴,劳动强度和危险程度极大。 Usually, the plugging of the blast furnace is after the iron hole is blown (a symbolic phenomenon of the blast furnace plugging), and the hydraulic gun is used to drive the mud in the hydraulic gun into the blast furnace iron hole. The strength becomes high rapidly, so that the slag and iron in the blast furnace no longer flow out. However, under special circumstances, such as closing the door without blowing the iron mouth, or there is a foreign object under the iron mouth when closing the door, so that the nozzle of the hydraulic gun cannot be tightly combined with the iron mouth. At this time, the high-temperature slag iron will It will rush out from the gap between the nozzle and the iron nozzle, and the nozzle of the iron nozzle will be melted, eventually causing the blast furnace to fail to plug normally. In this case, the nozzle must be replaced as a whole, but due to the high-temperature expansion of the pin that fixes the nozzle and the bonding effect of slag and iron between the pin and the nozzle body, it is very difficult to remove and replace the nozzle. , At this time, the blast furnace is often forced to greatly reduce the wind (reducing wind is a behavior that seriously damages the forward movement of the blast furnace), and the front workers are forced to replace the nozzle for a long time at high temperature, which is extremely labor-intensive and dangerous.
发明内容 Contents of the invention
本实用新型提供一种高炉炉前快速堵口装置,在铁口吹出,炮嘴被铁水熔化的情况下,在不卸下炮嘴,高炉也不必减风的情况下进行堵口作业,从而减小了对高炉的影响、对人员安全的影响。 The utility model provides a fast plugging device in front of a blast furnace. When the iron nozzle is blown out and the nozzle is melted by molten iron, the nozzle can be blocked without removing the nozzle and the blast furnace does not need to reduce the wind, thereby reducing the The impact on blast furnace and personnel safety is reduced.
本实用新型采用的技术方案是:一种高炉炉前快速堵口装置,包括基座、炮唇,其特征在于:所述炮唇的内壁上焊接套筒,套筒的外径与炮唇的内径相同,为150mm,套筒壁厚为2mm,其外端口与炮唇前端平齐;所述炮唇为环形板,环形板与套筒连接的一侧为阶梯型,与基座连接的一侧为楔形。 The technical scheme adopted by the utility model is: a quick plugging device in front of a blast furnace, including a base and a gun lip, characterized in that: a sleeve is welded on the inner wall of the gun lip, and the outer diameter of the sleeve is the same as that of the gun lip. The inner diameter is the same, which is 150mm, the wall thickness of the sleeve is 2mm, and its outer port is flush with the front end of the gun lip; The sides are wedge-shaped.
所述套筒总长为150mm,材质为普碳钢。 The total length of the sleeve is 150mm, and the material is ordinary carbon steel.
本实用新型在铁口吹出,炮嘴被铁水熔化的情况下使用,且不需要卸下炮嘴,直接进行堵口作业,具体的实施方法:A.将熔损的炮嘴内的渣、铁、泥掏干净; The utility model is used when the iron nozzle is blown out and the nozzle is melted by molten iron, and it is not necessary to unload the nozzle, and directly carry out the plugging operation. The specific implementation method: A. remove the slag and iron in the molten nozzle , dig out the mud;
B.将本应急装置装入基座内(用大锤击打使其入内),确保受损的炮嘴本体被本应急装置中的套筒阻挡; B. Put the emergency device into the base (hit it in with a sledgehammer), and ensure that the damaged nozzle body is blocked by the sleeve in the emergency device;
C. 将本应急装置与基座用电焊进行3点电焊(3点间呈120°夹角); C. Perform 3-point electric welding between the emergency device and the base (the angle between the 3 points is 120°);
D. 进行正常关门作业。 D. Carry out normal door closing operation.
本实用新型提供一种新的快速堵口的装置,在不必更换炮嘴基座的情况下,只需将本快速堵口装置直接装至被熔化的炮嘴上,并且利用本装置将炮嘴受到渣铁熔化的部位进行阻挡,从而实现不必更换炮嘴,达到迅速堵口的目的,进而减小各种有关生产和安全方面的危害。 The utility model provides a new fast plugging device. In the case of no need to replace the nozzle base, the quick plugging device only needs to be directly installed on the melted nozzle, and the nozzle can be fixed by the device. It is blocked by the molten slag and iron, so that it is not necessary to replace the nozzle and achieve the purpose of rapid plugging, thereby reducing various hazards related to production and safety.
本实用新型的有益效果:①解决高炉炮嘴熔损后在高温下长期更换炮嘴的难题,减小了劳动强度,减少了高炉铁口见吹后更换炮嘴作业过程中工人的安全伤害; The beneficial effects of the utility model: ① Solve the problem of long-term replacement of the blast furnace nozzle at high temperature after the blast furnace nozzle is melted, reduce the labor intensity, and reduce the safety injury of workers in the process of replacing the nozzle after the blast furnace nozzle is blown;
②避免了高炉由于炮嘴受损无法堵口,为了更换炮嘴而进行的大幅减风作业,稳定了高炉炉况; ②It avoids that the blast furnace cannot be blocked due to the damage of the nozzle, and the drastic air reduction operation is carried out in order to replace the nozzle, which stabilizes the condition of the blast furnace;
③本实用新型采用的普通碳钢套筒,总长为150mm,套筒的作用在于对炮嘴熔化的部位进行阻挡;将套筒长度设置成150mm,与炮嘴最大的熔化深度相同。 ③The common carbon steel sleeve used in the utility model has a total length of 150mm, and the function of the sleeve is to block the melting position of the nozzle; the length of the sleeve is set to 150mm, which is the same as the maximum melting depth of the nozzle.
下面结合附图和实施例对本实用新型做进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is described further.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为图1的右视图。 Fig. 2 is the right side view of Fig. 1 .
图中1为套筒,2为炮唇。 In the figure, 1 is the sleeve, and 2 is the gun lip.
具体实施方式 Detailed ways
实施例: Example:
如图1、2所示,一种高炉炉前快速堵口装置,包括基座、炮唇,其特征在于:所述炮唇2的内壁上焊接套筒1,套筒1的外径与炮唇2的内径相同,为150mm,套筒1壁厚为2mm,其外端口与炮唇2前端平齐;所述炮唇2为环形板,环形板与套筒1连接的一侧为阶梯型,与基座连接的一侧为楔形。 As shown in Figures 1 and 2, a quick plugging device in front of a blast furnace includes a base and a gun lip. The inner diameter of the lip 2 is the same, which is 150 mm, the wall thickness of the sleeve 1 is 2 mm, and its outer port is flush with the front end of the gun lip 2; the gun lip 2 is an annular plate, and the side connecting the annular plate and the sleeve 1 is stepped , the side connected to the base is wedge-shaped.
所述套筒总长为150mm,材质为普碳钢。 The total length of the sleeve is 150mm, and the material is ordinary carbon steel.
具体的制作方法为: The specific production method is:
①立即将熔损的炮嘴内部的渣、铁、泥清理干净,以使本应急装置能够顺利装入。 ① Immediately clean up the slag, iron and mud inside the melted nozzle, so that the emergency device can be installed smoothly.
②将本应急装置用大锤打入炮嘴基座。 ②Punch the emergency device into the nozzle base with a sledgehammer.
③将本应急装置与原炮嘴的炮唇用电焊进行3点电焊(3点间呈120°夹角),使其固定。 ③ Perform 3-point electric welding (120° included angle between 3 points) between this emergency device and the gun lip of the original gun nozzle to fix it.
④液压炮给泥,使炮唇充满炮泥。 ④The hydraulic gun feeds mud to make the gun lip full of gun mud.
⑤实施关门操作。 ⑤ Implement the door closing operation.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520128466.XU CN204529890U (en) | 2015-03-06 | 2015-03-06 | Quick-action opening blocking-up device before State of Blast Furnace |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520128466.XU CN204529890U (en) | 2015-03-06 | 2015-03-06 | Quick-action opening blocking-up device before State of Blast Furnace |
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| CN204529890U true CN204529890U (en) | 2015-08-05 |
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|---|---|---|---|
| CN201520128466.XU Expired - Fee Related CN204529890U (en) | 2015-03-06 | 2015-03-06 | Quick-action opening blocking-up device before State of Blast Furnace |
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| CN (1) | CN204529890U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107858469A (en) * | 2017-12-25 | 2018-03-30 | 攀钢集团西昌钢钒有限公司 | A kind of blast furnace is met an urgent need plug |
| CN109423531A (en) * | 2017-09-02 | 2019-03-05 | 广东韶钢松山股份有限公司 | A kind of blast furnace taphole exception plugging device and its application method |
-
2015
- 2015-03-06 CN CN201520128466.XU patent/CN204529890U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109423531A (en) * | 2017-09-02 | 2019-03-05 | 广东韶钢松山股份有限公司 | A kind of blast furnace taphole exception plugging device and its application method |
| CN107858469A (en) * | 2017-12-25 | 2018-03-30 | 攀钢集团西昌钢钒有限公司 | A kind of blast furnace is met an urgent need plug |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150805 |