CN204529655U - A kind of closed-loop control blower system of glass tempering unit - Google Patents

A kind of closed-loop control blower system of glass tempering unit Download PDF

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CN204529655U
CN204529655U CN201520129313.7U CN201520129313U CN204529655U CN 204529655 U CN204529655 U CN 204529655U CN 201520129313 U CN201520129313 U CN 201520129313U CN 204529655 U CN204529655 U CN 204529655U
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air
glass
tempering unit
glass tempering
blowing system
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魏俊伟
邹韶睿
赵通
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Luoyang North Glass Technology Co Ltd
Shanghai North Glass Technology and Industry Co Ltd
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Luoyang North Glass Technology Co Ltd
Shanghai North Glass Technology and Industry Co Ltd
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Abstract

本实用新型涉及一种玻璃钢化机组的闭环控制吹风系统,玻璃钢化机组包括加热段和冷却段,在玻璃钢化机组冷却段的输送辊上下两侧均设有风栅组件,风栅组件包括若干个沿玻璃输送方向排列设置的平风栅,每个平风栅的进风口均设置有变频轴流风机,且每个平风栅内均设置有气体流量传感器,变频轴流风机和气体流量传感器均与吹风系统的控制中心相连接。本实用新型的吹风系统为闭环带反馈机制的吹风系统,没有使用传统吹风时用到的风箱、阀门以及风管等组件,减小了玻璃钢化机组的空间占用率,并且吹风系统中的每个风刀组的风压都可以控制,均压效果好,能够提高和改善最终吹到玻璃表面的淬冷风压的均匀性,最终改善玻璃钢化机组加工出来玻璃的品质。

The utility model relates to a closed-loop control blowing system of a glass tempering unit. The glass tempering unit includes a heating section and a cooling section. An air grid assembly is arranged on both sides of the conveying roller in the cooling section of the glass tempering unit. The air grid assembly includes several The flat air grids are arranged along the glass conveying direction, the air inlet of each flat air grid is equipped with a variable frequency axial flow fan, and each flat air grid is equipped with a gas flow sensor, the frequency conversion axial flow fan and the gas flow sensor are both Connect with the control center of the blower system. The air blowing system of the utility model is a closed-loop blowing system with a feedback mechanism, which does not use components such as bellows, valves, and air pipes used in traditional blowing, which reduces the space occupancy rate of the glass tempering unit, and each blowing system in the blowing system The air pressure of the air knife group can be controlled, and the pressure equalization effect is good, which can improve and improve the uniformity of the quenching air pressure that is finally blown to the glass surface, and finally improve the quality of the glass processed by the glass tempering unit.

Description

一种玻璃钢化机组的闭环控制吹风系统A closed-loop control blowing system for a glass tempering unit

技术领域 technical field

本实用新型涉及玻璃生产加工设备技术领域,具体涉及一种玻璃钢化机组的闭环控制吹风系统。 The utility model relates to the technical field of glass production and processing equipment, in particular to a closed-loop control blowing system of a glass tempering unit.

背景技术 Background technique

玻璃的物理钢化,其加热和淬冷对于玻璃的钢化品质至关重要,利用风机吹风淬冷是钢化过程中不可或缺的重要环节,直接影响到玻璃的钢化品质和质量。以往的淬冷供风系统中主要包括风机.风箱.阀门.风管等,其中高压离心风机通过风管.阀门等将淬冷空气送入到起扩散和均压分流作用的风箱和风包,然后通过风箱和风包的均压分流作用,最终将淬冷风送入到接近玻璃表面的淬冷风刀组吹风淬冷钢化。淬冷介质的风压往往到达上万帕,考虑到车间的空间布局.风机的损耗,尽可能把风管系统做的很短,带来的问题是:即使有导流板和大的起均压分流作用风箱的存在,到达玻璃表面的众多风刀组,风刀组吹风的风压也不均匀,原因在于高压的淬冷风,来不及在风箱.风包内扩散,起不到很好的均压均流的作用,那么最终钢化的玻璃品质不是很完美。上述的供风系统也比较繁琐,占用空间大,供风系统的调节也比较麻烦,组成供风系统的成本比较高,组成供风系统的组件安装也费时费力,人工成本贵,运输成本等费用高。 The physical tempering of glass, its heating and quenching are very important to the tempering quality of the glass. The use of blower to blow and quench is an indispensable and important link in the tempering process, which directly affects the tempering quality and quality of the glass. In the past, the quenching air supply system mainly included fans, bellows, valves, air ducts, etc., in which the high-pressure centrifugal fan sent the quenched air to the bellows and air bag for diffusion and pressure equalization and diversion through the air ducts, valves, etc., and then Through the pressure equalization and diversion of the bellows and the wind bag, the quenching air is finally sent to the quenching air knife group close to the glass surface for blowing, quenching and tempering. The wind pressure of the quenching medium often reaches tens of thousands of pascals. Considering the space layout of the workshop and the loss of the fan, the air duct system should be made as short as possible. Due to the existence of the air box with pressure splitting effect, many air knife groups reaching the glass surface, the air pressure of the air knife group is not uniform. The effect of pressure equalization, then the quality of the final tempered glass is not perfect. The above-mentioned air supply system is also relatively cumbersome, takes up a lot of space, and the adjustment of the air supply system is also more troublesome. The cost of forming the air supply system is relatively high, and the installation of the components forming the air supply system is also time-consuming and laborious. Labor costs are expensive, transportation costs, etc. high.

实用新型内容 Utility model content

本实用新型的目的是为解决上述技术问题的不足,提供一种玻璃钢化机组的闭环控制吹风系统,没有使用传统吹风时用到的风箱、阀门以及风管等组件,减小了玻璃钢化机组的空间占用率,成本较低,且避免了安装调试的繁琐,并且吹风系统中的每个风刀组的风压都可以控制,均压效果好,能够提高和改善最终吹到玻璃表面的淬冷风压的均匀性,最终改善玻璃钢化机组加工出来玻璃的品质。 The purpose of this utility model is to solve the deficiencies of the above-mentioned technical problems, to provide a closed-loop control blowing system of a glass tempering unit, which does not use components such as bellows, valves, and air pipes used in traditional blowing, and reduces the cost of the glass tempering unit. The space occupancy rate is low, and the cumbersome installation and debugging are avoided, and the air pressure of each air knife group in the blowing system can be controlled, and the pressure equalization effect is good, which can improve and improve the quenching air that is finally blown to the glass surface The uniformity of the pressure will ultimately improve the quality of the glass processed by the glass tempering unit.

本实用新型为解决上述技术问题的不足,所采用的技术方案是:一种玻璃钢化机组的闭环控制吹风系统,玻璃钢化机组包括加热段和冷却段,玻璃通过辊道式输送台在玻璃钢化机组内实现不同加工位的转移,辊道式输送台包括多个相互平行并沿玻璃输送方向排列的输送辊,在玻璃钢化机组冷却段的输送辊上下两侧均设有风栅组件,风栅组件上分布有若干出风孔,用于向玻璃表面吹送冷却风,所述风栅组件包括若干个沿玻璃输送方向排列设置的平风栅,每个平风栅的进风口均设置有变频轴流风机,且每个平风栅内均设置有气体流量传感器,所述变频轴流风机和气体流量传感器均与吹风系统的控制中心相连接。所述平风栅的进风口设置在玻璃钢化机组的侧边。 In order to solve the deficiencies of the above technical problems, the utility model adopts a technical scheme as follows: a closed-loop control blowing system of a glass tempering unit, the glass tempering unit includes a heating section and a cooling section, and the glass passes through a roller-type conveying platform in the glass tempering unit. The transfer of different processing positions is realized inside. The roller conveyor table includes multiple conveying rollers parallel to each other and arranged along the glass conveying direction. There are air grille components on the upper and lower sides of the conveying rollers in the cooling section of the glass tempering unit. There are a number of air outlets distributed on the top, which are used to blow cooling air to the glass surface. The air grid assembly includes several flat air grids arranged along the glass conveying direction, and the air inlet of each flat air grid is equipped with a frequency conversion axial flow fan, and a gas flow sensor is arranged in each flat air grid, and the variable frequency axial flow fan and the gas flow sensor are connected to the control center of the blowing system. The air inlet of the flat air grid is arranged on the side of the glass tempering unit.

有益效果Beneficial effect

本实用新型的吹风系统为闭环带反馈机制的吹风系统,没有使用传统吹风时用到的风箱、阀门以及风管等组件,减小了玻璃钢化机组的空间占用率,成本较低,且避免了安装调试的繁琐,并且吹风系统中的每个风刀组的风压都可以控制,均压效果好,能够提高和改善最终吹到玻璃表面的淬冷风压的均匀性,最终改善玻璃钢化机组加工出来玻璃的品质。 The blowing system of the utility model is a closed-loop blowing system with a feedback mechanism. It does not use components such as bellows, valves, and air pipes used in traditional blowing, which reduces the space occupancy rate of the glass tempering unit, has low cost, and avoids The installation and debugging are cumbersome, and the air pressure of each air knife group in the blowing system can be controlled, and the pressure equalization effect is good, which can improve and improve the uniformity of the quenching air pressure that is finally blown to the glass surface, and finally improve the processing of the glass tempering unit Come out the quality of the glass.

附图说明 Description of drawings

图1为本实用新型吹风系统的结构示意图; Fig. 1 is the structural representation of blowing system of the present utility model;

图2为本实用新型运行状态(全版玻璃)的结构示意图; Fig. 2 is the structural representation of the utility model running state (full plate glass);

图3为本实用新型运行状态(半版玻璃)的结构示意图; Fig. 3 is a structural schematic diagram of the operating state (half-pane glass) of the utility model;

附图标记:1、辊道式输送台,2、平风栅,3、变频轴流风机,4、玻璃,5、风腔。 Reference signs: 1. Roller conveyor table, 2. Flat air grille, 3. Frequency conversion axial flow fan, 4. Glass, 5. Air cavity.

具体实施方式 Detailed ways

如图所示:一种玻璃钢化机组的闭环控制吹风系统,玻璃钢化机组包括加热段和冷却段,玻璃4通过辊道式输送台1在玻璃钢化机组内实现不同加工位的转移,辊道式输送台1包括多个相互平行并沿玻璃4输送方向排列的输送辊,在玻璃钢化机组冷却段的输送辊上下两侧均设有风栅组件,风栅组件上分布有若干出风孔,用于向玻璃表面吹送冷却风,所述风栅组件包括若干个沿玻璃输送方向排列设置的平风栅2,每个平风栅2的进风口均设置有变频轴流风机3,所述平风栅2的进风口设置在玻璃钢化机组的侧边。且每个平风栅2内均设置有气体流量传感器,气体流量传感器设置在平风栅2的风腔5内,所述变频轴流风机3和气体流量传感器均与吹风系统的控制中心相连接,该吹风系统的每个平风栅2供风的变频轴流风机3均可以单独控制,当需要钢化全版玻璃时,可以通过控制中心使全部变频轴流风机3工作,当需要钢化半版玻璃时,通过控制中心使一部分变频轴流风机3工作,具有明显的节能效果;并且待钢化玻璃的大小及厚度决定需要吹风的风压,通过平风栅2内的气体流量传感器实时监测吹风的风压,将传感器得到的数据传输至控制中心,控制中心根据实际需要对吹风的流量进行调整。本实用新型吹风系统为闭环带有反馈机制的吹风系统,没有使用传统吹风时用到的风箱、阀门以及风管等组件,减小了玻璃钢化机组的空间占用率,成本较低,且避免了安装调试的繁琐,并且吹风系统中的每个风刀组的风压都可以控制,均压效果好,能够提高和改善最终吹到玻璃表面的淬冷风压的均匀性,提高玻璃钢化机组加工出来的玻璃的品质。 As shown in the figure: a closed-loop control blowing system of a glass tempering unit. The glass tempering unit includes a heating section and a cooling section. The glass 4 is transferred to different processing positions in the glass tempering unit through a roller conveyor table 1. The roller conveyor Conveyor table 1 includes a plurality of conveying rollers parallel to each other and arranged along the conveying direction of glass 4. An air grill assembly is arranged on the upper and lower sides of the conveying roller in the cooling section of the glass tempering unit, and several air outlet holes are distributed on the air grill assembly. In order to blow cooling air to the glass surface, the air grid assembly includes several flat air grids 2 arranged along the glass conveying direction, and the air inlet of each flat air grid 2 is provided with a frequency conversion axial flow fan 3, and the flat wind The air inlet of grid 2 is arranged on the side of glass tempering unit. And each flat air grid 2 is provided with a gas flow sensor, the gas flow sensor is arranged in the air cavity 5 of the flat air grid 2, and the frequency conversion axial flow fan 3 and the gas flow sensor are all connected with the control center of the blowing system , the frequency conversion axial flow fan 3 supplied by each flat air grille 2 of the blowing system can be controlled separately. When glass is used, a part of the frequency conversion axial flow fan 3 is operated through the control center, which has obvious energy-saving effect; and the size and thickness of the tempered glass determine the wind pressure required for blowing, and the air flow sensor in the flat air grille 2 is used to monitor the blowing in real time. Wind pressure, the data obtained by the sensor is transmitted to the control center, and the control center adjusts the blowing flow according to actual needs. The air blowing system of the utility model is a closed-loop blowing system with a feedback mechanism, which does not use bellows, valves, air pipes and other components used in traditional blowing, reduces the space occupancy rate of the glass tempering unit, has low cost, and avoids The installation and debugging are cumbersome, and the air pressure of each air knife group in the blowing system can be controlled, and the pressure equalization effect is good, which can improve and improve the uniformity of the quenching air pressure that is finally blown to the glass surface, and improve the processing of the glass tempering unit. quality of the glass.

以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。 The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (2)

1.一种玻璃钢化机组的闭环控制吹风系统,玻璃钢化机组包括加热段和冷却段,玻璃通过辊道式输送台(1)在玻璃钢化机组内实现不同加工位的转移,辊道式输送台(1)包括多个相互平行并沿玻璃输送方向排列的输送辊,在玻璃钢化机组冷却段的输送辊上下两侧均设有风栅组件,风栅组件上分布有若干出风孔,用于向玻璃表面吹送冷却风,其特征在于:所述风栅组件包括若干个沿玻璃输送方向排列设置的平风栅(2),每个平风栅(2)的进风口均设置有变频轴流风机(3),且每个平风栅(2)内均设置有气体流量传感器,所述变频轴流风机(3)和气体流量传感器均与吹风系统的控制中心相连接。 1. A closed-loop control blowing system for a glass tempering unit. The glass tempering unit includes a heating section and a cooling section. The glass passes through the roller conveyor (1) to realize the transfer of different processing positions in the glass tempering unit. The roller conveyor (1) It includes a plurality of conveying rollers parallel to each other and arranged along the direction of glass conveying. Air grid assemblies are arranged on the upper and lower sides of the conveying rollers in the cooling section of the glass tempering unit. Several air outlet holes are distributed on the air grill assemblies for The cooling air is blown to the glass surface, and the feature is that: the air grid assembly includes several flat air grids (2) arranged along the glass conveying direction, and the air inlet of each flat air grid (2) is equipped with a frequency conversion axial flow fan (3), and each flat air grid (2) is provided with a gas flow sensor, and the variable frequency axial flow fan (3) and the gas flow sensor are both connected to the control center of the blowing system. 2.如权利要求1所述的一种玻璃钢化机组的闭环控制吹风系统,其特征在于:所述平风栅(2)的进风口设置在玻璃钢化机组的侧边。 2. A closed-loop control blowing system for a glass tempering unit according to claim 1, characterized in that: the air inlet of the flat air grid (2) is arranged on the side of the glass tempering unit.
CN201520129313.7U 2015-03-06 2015-03-06 A kind of closed-loop control blower system of glass tempering unit Expired - Lifetime CN204529655U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105399316A (en) * 2015-09-18 2016-03-16 福耀集团通辽有限公司 High-quality thin-sheet float glass annealing kiln
CN110698045A (en) * 2019-11-05 2020-01-17 中国建材国际工程集团有限公司 A multi-region temperature-controllable air-float heating thin glass device and its working method
CN110981174A (en) * 2019-12-12 2020-04-10 中国建材桐城新能源材料有限公司 Production device and production method of 2mm physical full-tempered PID (proportion integration differentiation) resistant glass
CN111116026A (en) * 2020-01-14 2020-05-08 宣城吉鼎玻机械有限公司 A direct-connected air supply equipment for glass tempering furnace and corresponding glass tempering furnace
CN111116027A (en) * 2020-01-14 2020-05-08 宣城吉鼎玻机械有限公司 Air supply equipment of glass tempering furnace and corresponding glass tempering furnace
CN113213740A (en) * 2021-04-16 2021-08-06 刘文韬 Glass tempering air grid and glass tempering device comprising same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105399316A (en) * 2015-09-18 2016-03-16 福耀集团通辽有限公司 High-quality thin-sheet float glass annealing kiln
CN110698045A (en) * 2019-11-05 2020-01-17 中国建材国际工程集团有限公司 A multi-region temperature-controllable air-float heating thin glass device and its working method
CN110981174A (en) * 2019-12-12 2020-04-10 中国建材桐城新能源材料有限公司 Production device and production method of 2mm physical full-tempered PID (proportion integration differentiation) resistant glass
CN111116026A (en) * 2020-01-14 2020-05-08 宣城吉鼎玻机械有限公司 A direct-connected air supply equipment for glass tempering furnace and corresponding glass tempering furnace
CN111116027A (en) * 2020-01-14 2020-05-08 宣城吉鼎玻机械有限公司 Air supply equipment of glass tempering furnace and corresponding glass tempering furnace
CN113213740A (en) * 2021-04-16 2021-08-06 刘文韬 Glass tempering air grid and glass tempering device comprising same

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