CN204528850U - Itemize, embossed combination production facilities - Google Patents
Itemize, embossed combination production facilities Download PDFInfo
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- CN204528850U CN204528850U CN201520108772.7U CN201520108772U CN204528850U CN 204528850 U CN204528850 U CN 204528850U CN 201520108772 U CN201520108772 U CN 201520108772U CN 204528850 U CN204528850 U CN 204528850U
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- itemize
- banding machine
- transfer clutch
- embossing
- knurling rolls
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Abstract
The utility model discloses a kind of itemize, embossed combination production facilities, this equipment comprises itemize, embossing switching device, it is characterized in that, itemize, embossing switching device comprise common base, banding machine, knurling rolls, power-transfer clutch, motor, moving track, chain.Banding machine and knurling rolls are slidably installed on moving track, and moving track is arranged on common base, and its end is provided with power-transfer clutch, and motor connects power-transfer clutch.Power-transfer clutch selectively connects banding machine and knurling rolls, and banding machine is connected with power-transfer clutch by chain with knurling rolls.Itemize of the present utility model, embossed combination production facilities provide a kind of banding machine knurling rolls combinations produce technology, to enable device resource be fully used, reduce manufacturing cost.
Description
Technical field
The utility model relates to steel making equipment, more particularly, relates to itemize, embossed combination production facilities.
Background technology
The embossed product requirement that cold-rolled steel coils itemize equipment can provide according to user, changes coil of strip itemize function as embossing function on the device, is cut into requires consistent rectangular steel plate with user after coil of strip embossing through itemize and crosscut.The embossed steel plates sheared is mainly used in household electrical appliances inner and outer plates and office furniture etc.
Equipment vendors, when designing slitting machine processing process, are a Functional Designs coil of strip to be processed being cut into multiple narrower coil of strip.By feed material list person steel coil transport to be processed on unit, the width according to raw material carries out centering, makes the center of stock roll consistent with the unit center line heart.By pinch roll, course of processing steel plate head was carried pinch roll before No. 1 kink to cutter, two offside deflector rolls are devised before pinch roll before cutter, steel plate is consistent with banding machine line of centers after No. 1 is crossed kink, before cutter pinch roll cooperation under, assembled the circular cutter disk of finished width by banding machine, steel plate is cut into the finished steel coils of required width.Decline No. 1 kink draw material guide plate, make steel plate store a certain amount of steel plate in No. 1 kink.Turn banding machine, what the steel coil head point to cut was passed through No. 2 kinks draws material guide plate, and respectively by a pair separation axis of correspondingly-sized, separation axis separates every for the coil of strip after itemize bar, and when preventing high-speed operation, two finished products overlap.According to the type of product, select the one of dryness belt or oiliness belt or three kinds, felt on tension table to set up tensionless mode, make coil of strip produce tension force between layers, the finished steel coils batched can not be collapsed volume.
But above-mentioned equipment needs respective independently a set of banding machine and embossing press respectively jointly to coordinate running, and therefore its productive costs and production capacity are restraining factors.
Utility model content
Not enough for the equipment capacity existed in prior art, the problem that productive costs is higher, the purpose of this utility model is to provide itemize, embossed combination production facilities.
For achieving the above object, the utility model adopts following technical scheme:
A kind of itemize, embossed combination production facilities, comprise itemize, embossing switching device, it is characterized in that, itemize, embossing switching device comprise common base, banding machine, knurling rolls, power-transfer clutch, motor, moving track, chain.Banding machine and knurling rolls are slidably installed on moving track, and moving track is arranged on common base, and its end is provided with power-transfer clutch, and motor connects power-transfer clutch.Power-transfer clutch selectively connects banding machine and knurling rolls, and banding machine is connected with power-transfer clutch by chain with knurling rolls.
According to an embodiment of the present utility model, also comprise pinch roll before pinch roll, the first kink, side deflector roll, cutter, the second kink, separate wheel, tensioner, guiding roller, feeding unit material, blanking unit.Before feeding unit material, pinch roll, the first kink, side deflector roll, cutter, pinch roll connects successively, before cutter, pinch roll rear end connects itemize, embossing switching device, and the rear end of itemize, embossing switching device connects the second kink successively, separates wheel, tensioner, guiding roller and blanking unit.
According to an embodiment of the present utility model, tensioner adopts dryness belt, oiliness belt or felt, and guiding roller does not adopt component partition.
In technique scheme, itemize of the present utility model, embossed combination production facilities provide a kind of banding machine knurling rolls combinations produce technology, to enable device resource be fully used, reduce manufacturing cost.
Accompanying drawing explanation
Figure 1A is the front view of the utility model itemize, embossed combination production facilities;
Figure 1B is the birds-eye view of the utility model itemize, embossed combination production facilities;
Fig. 2 A is the front view of banding machine;
Fig. 2 B is the birds-eye view of banding machine;
Fig. 3 A is the front view of embossing press;
Fig. 3 B is the birds-eye view of embossing press;
Fig. 4 is the diagram of circuit of production method of the utility model itemize, embossed combination production facilities.
Detailed description of the invention
The technical solution of the utility model is further illustrated below in conjunction with drawings and Examples.
The constructional feature of itemize of the present utility model, embossed combination production facilities be in original two groups of banding machines one hang out unit, understructure and itemize unit base are tied identical ground embossing press to be installed on knife rest delivery track, can only the function of itemize by former unit, can realize namely can embossing, again can the function of itemize.
Therefore, as shown in Figure 1A and 1B, itemize of the present utility model, embossed combination production facilities sequentially arrange each unit on a production line respectively: pinch roll 5, itemize, embossing switching device 6, second kink (No. 2 kinks) 7 before coil of strip 1 to be processed, pinch roll 2, first kink (No. 1 kink) 3, side deflector roll 4, cutter, separate wheel 8, tension unit 9, guiding roller 10, finished steel coils 11, course of processing steel plate 12, feeding unit material 13, blanking unit 14, knife rest for subsequent use 15, knife rest chain 16, knife rest moving track 17.In the utility model, tensioner 9 adopts dryness belt, oiliness belt or felt, and guiding roller 10 does not adopt component partition.
Shown in Fig. 2 A, 2B, 3A, 3B, itemize, embossing switching device 6 comprise common base 19, banding machine 20A, knurling rolls 20B, power-transfer clutch 22, motor 21, moving track 17, chain 16.Banding machine 20A and knurling rolls 20B is slidably installed on moving track 17, and moving track 17 is arranged on common base 19, and its end is provided with power-transfer clutch 22, and motor 21 connects power-transfer clutch 22.Power-transfer clutch 22 selectively connects banding machine 20A and knurling rolls 20B, and banding machine 20A is connected with power-transfer clutch 22 by chain 16 with knurling rolls 20B.
As shown in Figure 4, the itemize utilizing the said equipment to carry out, embossed combination production method, it mainly comprises following step:
Step S1: judge production model, first judges first will carry out itemize or embossing operation.
Step S2: banding machine or the knurling rolls of selecting itemize, embossing switching device according to production model.
Step S3: carry out first time coil of strip processing, coil of strip is processed as embossing for the first time usually.
Step S4: switch itemize, embossing switching device.
Step S5: carry out the processing of second time coil of strip, second time coil of strip is processed as itemize usually.
Below by specific embodiment, equipment of the present utility model and method are described.
In order to realize banding machine knurling rolls combinations produce, in the present embodiment, be knurling rolls banding machine banding machine changing knife frame.In order to realize the mutual exchange of knurling rolls and banding machine knife rest, the base knot of knurling rolls 6 should keep the same with banding machine 14 understructure for subsequent use.
Step S3.1: with feeding unit material 13 on coil of strip 1 to be processed on unit, embossing front spring must set up tension force, is set in 0.5-0.8mpa to rip cutting backward pull.
Now, No. 1 kink 3 draws material guide plate in upper limit state, blocks lower position switch in No. 1 kink 3 with angle bar.With removable felt when living upper photoelectric sensor switch in No. 1 kink 3, meet unit interlock working condition.
Step S3.2: pinch above in the of 5 before steel plate 12 wrench is delivered to cutter by pinch roll 3, be in decline state by pinch roll before cutter 5.
Step S3.3: under pinch roll 1 and knurling rolls 6 normal-running fit, makes steel plate 12 wrench by knurling rolls 6, and realizes steel plate embossing.Open pinch roll 2, make steel plate 12 stretching under the effect of backward pull, prevent in the course of processing, steel plate produces and wrinkles and superpose.
Step S3.4: rotating tension machine 9 steel plate, by No. 2 kinks 7, enters and separates in wheel (8), separates on wheel 8 and can not assemble shim.Tensioner 9 uses felt form to build tension force,
Step S3.5: tension force is set as 0 pressure.Rising tensioner 9, makes steel plate by tensioner 9, then enters blanking unit 14 through guiding roller 10 and batch.After finished product volume 11 batches 2 circles, decline tensioner 9, in light pressed status.Throw off the driving clutch of embossing press 6, only the winding off spindle of material unit 14 rotates on the lower, and traction embossing press 6 rotates, and realizes steel plate embossing.Unit is enabled interlock and is produced, and line speed is set as 200 ms/min, realizes adhesion and produces embossing.
Passing through first time coil of strip processing, namely after embossing, step 4 performs following determining step further:
Step S4.1, judges whether first time coil of strip processing terminates.
Step S4.2, exchanges the banding machine of itemize, embossing switching device or knurling rolls.
Step S4.3, carries out the processing of second time coil of strip.
When the manufacturing program of embossed product terminate, itemize finished product be performed and add man-hour, only need chain 16 be used to exit unit knurling rolls 6, banding machine 14 for subsequent use chain is switched on production machine line, carry out itemize work flow.
Step S5.1 a: Functional Design coil of strip 1 to be processed being cut into multiple narrower coil of strip 11.By feed material list person 13, coil of strip 1 to be processed is transported on unit, the width according to raw material carries out centering, makes the center of stock roll consistent with the unit center line heart.
Step S5.2: by pinch roll 2, course of processing steel plate 12 head was carried pinch roll 4 before No. 1 kink 3 to cutter, and devised two offside deflector rolls 4 before pinch roll 5 before cutter, makes steel plate 12 be consistent with banding machine 6 line of centers after No. 1 is crossed kink 3.
Step S5.3: before cutter pinch roll 5 cooperation under, assembled the circular cutter disk of finished width by banding machine 6, steel plate 12 cut into the finished steel coils 11 of required width.Decline No. 1 kink 3 draw material guide plate, make steel plate 12 store a certain amount of steel plate 12 in No. 1 kink 3.
Step S5.4: turn banding machine 6, what coil of strip 11 head point to cut was passed through No. 2 kinks 7 draws material guide plate, and respectively by a pair separation axis 8 of correspondingly-sized, separation axis 8 separates every for the coil of strip 11 after itemize bar, when preventing high-speed operation, two finished products overlap.
Step S5.5: by tension table 9, steel plate 11 head is entered into head that volume machine 12 internal expanding fastens steel plate 11, decline tension table 9, produce friction under making felt 13 pressure of steel plate on two block pressur plates up and down of tension table 9, when coil of strip 11 batches dragging steel plate 11 on reeler 12, produce static friction and tension force after tension between layers, the finished steel coils 11 batched can not be collapsed volume.
By the conversion of above two kinds of technology patterns, realize that there is embossing function and slitting striping function on 1550 slitting machines.
Compared with prior art, the beneficial effects of the utility model are embodied in:
1, the utility model makes device resource be fully used, and effectively reduces ton steel making expense, enhances productivity.
2, the utility model is on the basis keeping original manufacturing line, and only increase an embossing press, can realize object, technical scheme is easy to implement.
Those of ordinary skill in the art will be appreciated that, above embodiment is only used to the utility model is described, and be not used as restriction of the present utility model, as long as in spirit of the present utility model, all will drop in Claims scope of the present utility model the change of the above embodiment, modification.
Claims (3)
1. itemize, an embossed combination production facilities, comprises itemize, embossing switching device, it is characterized in that:
Described itemize, embossing switching device comprise common base, banding machine, knurling rolls, power-transfer clutch, motor, moving track, chain;
Described banding machine and knurling rolls are slidably installed on described moving track, and described moving track is arranged on described common base, and its end is provided with described power-transfer clutch, and described motor connects described power-transfer clutch;
Described power-transfer clutch selectively connects described banding machine and knurling rolls, and described banding machine is connected with described power-transfer clutch by described chain with knurling rolls.
2. itemize, embossed combination production facilities as claimed in claim 1, is characterized in that, also comprise:
Pinch roll, the second kink, separation wheel, tensioner, guiding roller, feeding unit material, blanking unit before pinch roll, the first kink, side deflector roll, cutter;
Before described feeding unit material, pinch roll, the first kink, side deflector roll, cutter, pinch roll connects successively, before described cutter, pinch roll rear end connects itemize, embossing switching device, and the rear end of described itemize, embossing switching device connects the second kink successively, separates wheel, tensioner, guiding roller and blanking unit.
3. itemize, embossed combination production facilities as claimed in claim 2, is characterized in that, described tensioner adopts dryness belt, oiliness belt or felt, and described guiding roller does not adopt component partition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520108772.7U CN204528850U (en) | 2015-02-13 | 2015-02-13 | Itemize, embossed combination production facilities |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520108772.7U CN204528850U (en) | 2015-02-13 | 2015-02-13 | Itemize, embossed combination production facilities |
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| CN204528850U true CN204528850U (en) | 2015-08-05 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105502056A (en) * | 2015-12-22 | 2016-04-20 | 苏州兴禾源复合材料有限公司 | Winding tension device for slitting machine |
| CN105984744A (en) * | 2015-02-13 | 2016-10-05 | 安徽宝钢钢材配送有限公司 | Combined production equipment for slitting and embossing and production method |
| CN110340735A (en) * | 2019-07-26 | 2019-10-18 | 大连富地重工机械制造有限公司 | A kind of whole machine fast replacing device of multiplexing bit line downward |
| WO2022011632A1 (en) * | 2020-07-16 | 2022-01-20 | 大连富地重工机械制造有限公司 | Multi-station offline adjustment complete-machine quick-change device |
-
2015
- 2015-02-13 CN CN201520108772.7U patent/CN204528850U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105984744A (en) * | 2015-02-13 | 2016-10-05 | 安徽宝钢钢材配送有限公司 | Combined production equipment for slitting and embossing and production method |
| CN105502056A (en) * | 2015-12-22 | 2016-04-20 | 苏州兴禾源复合材料有限公司 | Winding tension device for slitting machine |
| CN110340735A (en) * | 2019-07-26 | 2019-10-18 | 大连富地重工机械制造有限公司 | A kind of whole machine fast replacing device of multiplexing bit line downward |
| WO2022011632A1 (en) * | 2020-07-16 | 2022-01-20 | 大连富地重工机械制造有限公司 | Multi-station offline adjustment complete-machine quick-change device |
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