CN204526503U - The automatic laminator of a kind of high frequency pencil board - Google Patents
The automatic laminator of a kind of high frequency pencil board Download PDFInfo
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- CN204526503U CN204526503U CN201520094923.8U CN201520094923U CN204526503U CN 204526503 U CN204526503 U CN 204526503U CN 201520094923 U CN201520094923 U CN 201520094923U CN 204526503 U CN204526503 U CN 204526503U
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- frequency heating
- frame
- transport tape
- pencil board
- work top
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Abstract
The utility model relates to the automatic laminator of a kind of high frequency pencil board, comprise frame, work top, conveying mechanism, feeding mechanism, high-frequency heating mechanism and hydraulic pressure bundle clamp mechanism, described work top level is installed on the middle part of described frame, and the middle part of described work top is provided with the high-frequency heating station in strip; Described conveying mechanism comprises conveyer belt, and described conveyer belt is arranged at the right side on the top of described frame; Described feeding mechanism comprises charging transport tape and guardrail; Described high-frequency heating mechanism comprises high frequency heating machine, and described high frequency heating machine is arranged on the inside of described frame, and is positioned at the below of described high-frequency heating station; Described hydraulic pressure bundle clamp mechanism comprises bundle folder machine and hydraulic press.The utility model, owing to have employed technique scheme, is applicable to automated production, and occupied ground is little, and labour intensity is low, environmental protection, without dust, without hyperthermia radiation, and safety and sanitation.
Description
Technical field
The utility model relates to the laminator used in a kind of pencil process, particularly relates to the automatic laminator of a kind of high frequency pencil board.
Background technology
An external system equipment has arrived automation and intelligentized development, and frame for movement also improves a lot, and has had the appearance of a modularization system streamline.Not only decrease the artificial of production, expand production capacity, and greatly reduce production cost.Domestic system of a comparing equipment: device product is single, and equipment is old, and human assistance operation is many, artificial production intensity is large, and there is safety in production hidden danger.Such production status, the safety of workers on production line can not get ensureing, production capacity does not increase yet, and efficiency does not increase at all.In order to the reform action advocated immediately following trend and the central government of society, the operation old for company and equipment will carry out the distance upgrading and improve to enhance productivity and shorten production capacity between the external same industry.
In a system industry, bar technique processed uses traditional method always, and the pencil board being pencil, by after hydraulic pressure bundle clipping system bundle folder, spends 3 hours in the occasion of ventilating by air-dry for glue wherein.This air-dry technique is more original at home, and firing rate is slow, efficiency is low, and cost is high, is not suitable for automated production.And in the pencil enterprise of some advanced persons abroad, the technical method dry for pencil board system is more domestic, the FA mode had and development, mode is also variation and automatically advanced.
Object with moisture will be allowed in the short period of time its dry, comparatively general on the market have two kinds of methods: the first is exactly blown away by hydrone by moistening object with hair-dryer blowing hot-air, thus moistening object system is done; The second is exactly by outside heat, moistening object is warmed system to do.
Refer to Fig. 1, show on the market conventional with hair-dryer 1' by air-dry for the glue in the pencil board 2' of superposition, by the mode of blowing hot-air, need the heating wire that is energized, then by blower fan, heating wire blown, guarantee that the wind blown out is with heat.This mode is used generally in daily life, and most typical example is exactly the portable hair dryer that blow head is sent out.The size of the temperature heat of the wind of blowout is regulated by the size of air quantity at present, and that is air quantity is larger, and the heat of the wind of blowout is also larger.This mode applied on the pencil board 2' of our superposition, we can make dry fast at requirement.Our pencil board 2' is arranged as and is close together one by one, and before the dry operation of system, also will carry out the operation of hydraulic clamp.Allow hot blast carry out system to the moisture in the glue of pencil board inside and plate at short notice do, need to blow heat to pencil board is omnibearing up and down, and be close to one by one pencil board inside together with infiltration the moisture of intralamellar part be difficult to carry out dispersing water molecule by the mode going out hot blast.Best pencil board slices being put separately on the conveyor belt exactly of the mode done by blowing hot-air system, carries out omnibearing blowing system and does.Like this will give up the hydraulic pressure bundle folder of the many plates of original entirety, and replace to the pneumatic type clamp system of monolithic.
Moistening object is warmed system by outside heat and is done by the second, and need to set up a frequency electromagnetic, this electric field has positive pole and negative pole, and the molecule in moistening object presses the direction arrangement of electric field in this electric field.When the positive pole in this electric field and negative pole obtain electric after.Electric field constantly changes direction with very fast speed, therefore the molecule in moistening object rotation at a high speed and vibration on original position, intermolecular generation frictional impact and produce heat, thus reaches the dry object of heating system.Industry and woodworking are heated in being used in of this mode, extensively use as made timber floor, wood furniture, piano guitar etc.The size of heating-up temperature is by regulating the positive pole in electric field and negative pole to obtain electric frequency to control at present, and the dry effect of the system that is will reach at short notice, regulates the size of heating-up temperature just to depend on the size of frequency adjustment.This mode applied on our pencil board, we can make dry fast at requirement.Our pencil board is arranged as and is close together one by one, and before the dry operation of system, also will carry out the operation of hydraulic clamp.Allow to carry out system to the moisture in the glue of pencil board inside and plate in this eddy-current heating short time dry, need to allow pencil plate in a frequency electromagnetic.Pencil plate upper end is negative pole, and lower end is positive pole.High-frequency electric field plank molecule High Rotation Speed, frictional impact occurs to each other and produces heat, thus the hydrone taken away in plank reaches the dry effect of system.Like this need an eddy-current heating platform with both positive and negative polarity electric field.
According to above analysis, then in conjunction with the needs of our real operation.The first system going out hot blast does mode, owing to needing to consider the comprehensive Zhi Gan mechanism to plank blowing hot-air and can not do with the system realizing many batches, and can only singlely carry out one by one making dry operation.Mechanism design is complicated, and running beat is slow, not quite can embody the particularity of production capacity; Second way high-frequency induction heating mode, consider to be furnished with an eddy-current heating platform mechanism with both positive and negative polarity electric field, this mechanism can consider the process actions with other, if hydraulic pressure bundle folder conveying etc. to realize, should be its eddy-current heating only needs this platform with positive pole and negative pole.Applying mechanically property of mechanism, design also can not be too complicated, can carry out eddy-current heating system do plank in batch.
Thus consider the mode adopting eddy-current heating, and this mode of heating being in heating industry and woodworking, using widely as made timber floor, wood furniture, piano guitar etc., is belong to a kind of very ripe technology and promote and use.Say with in theory, eddy-current heating system is done this mature technology and is used in Wooden pen industry and also can be used, but does not also have the research and development of the automatic laminator of high frequency pencil board now.
Summary of the invention
The purpose of this utility model, exactly in order to solve above-mentioned prior art Problems existing, and provide a kind of high frequency pencil board automatic laminator, high-frequency induction heating technology is adopted to realize the automatic gummed of pencil board, firing rate is fast, efficiency is high, saves cost, is applicable to automated production, occupied ground is little, enhances productivity.
The technical scheme realizing above-mentioned purpose is: the automatic laminator of a kind of high frequency pencil board, comprises frame, work top, conveying mechanism, feeding mechanism, high-frequency heating mechanism and hydraulic pressure bundle clamp mechanism, wherein:
Described work top level is installed on the middle part of described frame, and described frame is divided into upper and lower part by this work top, and the middle part of described work top is provided with the high-frequency heating station in strip;
Described conveying mechanism comprises conveyer belt, and described conveyer belt is arranged at the right side on the top of described frame;
Described feeding mechanism comprises charging transport tape and guardrail, described charging transport tape is by the right side of support installing in the bottom of described frame, and described charging transport tape and described work top are located in the same horizontal plane, described charging transport tape is positioned at immediately below described conveyer belt, and the right-hand member of described charging transport tape is connected with the right-hand member of described conveyer belt, the left end of described charging transport tape is connected with the right-hand member of described high-frequency heating station, and the side, front and back of described charging transport tape is equipped with described guardrail;
Described high-frequency heating mechanism comprises high frequency heating machine, and described high frequency heating machine is arranged on the inside of described frame, and is positioned at the below of described high-frequency heating station;
Described hydraulic pressure bundle clamp mechanism comprises bundle folder machine and hydraulic press, described bundle folder machine is arranged on described work top, and be positioned on described high-frequency heating station, described hydraulic press is arranged on the right side of the bottom of described frame, and being positioned at the rear of described charging transport tape, described hydraulic press is connected with described bundle folder machine.
The above-mentioned automatic laminator of a kind of high frequency pencil board, wherein, the side of described frame is provided with cooling device.
The above-mentioned automatic laminator of a kind of high frequency pencil board, wherein,
The bottom of described frame is box-like structure, and the front surface of the bottom of described frame is provided with appliance doors;
The top of described frame is the box-like structure of lower ending opening, and the front surface on the top of described frame is provided with cleaning door.
The automatic laminator of high frequency pencil board of the present utility model, adopts high-frequency induction heating technology to realize the automatic gummed of pencil board, with the employing hair-dryer of routine by compared with pencil board laminator air-dry for the glue in the pencil board of superposition, has the following advantages:
(1) firing rate is fast, efficiency is high, and find through test, thickness is in the wood board sheet of 70mm, traditional conduction heat time going out hot blast is 3 minutes, and be greater than this thickness, the time will extend greatly, such as adopt high-frequency heating technology only to need two hours, conduction heating then needs five to six days;
(2) homogeneous heating: heat produces from interior of articles, and the object be among electromagnetic field can be made evenly to heat up, as the heating of Recombinant Wood flitch, reaches same temperature inside and outside whole flitch, effectively can strengthen glue Ji solidification intensity, Improving The Quality of Products;
(3) heating process easily controls: energising instant heating, and power-off just stops heating, by the convenient control of adjustment heat time;
(4) biostimulation: the parasite in plank can be killed during heating, bacterium;
(5) have Heating selectivity: due under certain frequency, various physical deterioration factor is different, and the electric field energy of absorption is also different.Suitably selecting frequency, heat with a certain material be among electric field pointedly, greatly can improve the efficiency of heating surface, reduce energy consumption, such as wood plank, the glue-line heating with being among electric field can be used, and timber is not warm;
(6) be applicable to automated production, occupied ground is little, and labour intensity is low;
(7) environmental protection, without dust, without hyperthermia radiation, safety and sanitation.
Accompanying drawing explanation
Fig. 1 be conventional with hair-dryer by schematic diagram air-dry for the glue in the pencil board of superposition;
Fig. 2 is the structure chart of the automatic laminator of high frequency pencil board of the present utility model;
Fig. 3 is the front view of Fig. 2;
Fig. 4 is the top view of Fig. 2;
Fig. 5 adopts the automatic laminator of high frequency pencil board of the present utility model by schematic diagram air-dry for the glue in the pencil board of superposition.
Detailed description of the invention
In order to make those skilled in the art can understand the technical solution of the utility model better, below in conjunction with accompanying drawing, the utility model is described in further detail.
Refer to Fig. 2, Fig. 3 and Fig. 4, embodiment of the present utility model, the automatic laminator of a kind of high frequency pencil board, comprise frame 1, work top 2, conveying mechanism 3, feeding mechanism 4, high-frequency heating mechanism and hydraulic pressure bundle clamp mechanism.
Work top 2 level is installed on the middle part of frame 1, and frame 1 is divided into upper and lower part by this work top 2, and the middle part of work top 2 is provided with the high-frequency heating station in strip.The bottom of frame 1 is box-like structure, and the front surface of the bottom of frame 1 is provided with appliance doors 12; 1 top of frame is the box-like structure of lower ending opening, and the front surface on the top of frame 1 is provided with cleaning door 11.
Conveying mechanism 3 comprises conveyer belt 31, and conveyer belt 31 is arranged at the right side on the top of frame 1; Feeding mechanism 4 comprises charging transport tape 41 and guardrail 42, charging transport tape 41 is arranged on the right side of the bottom of frame 1 by support 43, and charging transport tape 41 and work top 2 are located in the same horizontal plane, charging transport tape 41 is positioned at immediately below conveyer belt 31, and the right-hand member of charging transport tape 41 is connected with the right-hand member of conveyer belt 31, the left end of charging transport tape 41 is connected with the right-hand member of high-frequency heating station, and the side, front and back of charging transport tape 41 is equipped with guardrail 42; High-frequency heating mechanism comprises high frequency heating machine, and high frequency heating machine is arranged on the inside of frame 1, and is positioned at the below of high-frequency heating station; Hydraulic pressure bundle clamp mechanism comprises bundle folder machine 61 and hydraulic press 62, bundle folder machine 61 is arranged on work top 2, and is positioned on high-frequency heating station, and hydraulic press 62 is arranged on the right side of the bottom of frame 1, and being positioned at the rear of charging transport tape 41, hydraulic press 62 is connected with bundle folder machine 61.
The automatic laminator of high frequency pencil board of the present utility model, in use, the pencil board 10 coating glue is transported to feeding mechanism 4 on the conveyer belt 31 of conveying mechanism 3, the pencil board 10 coating glue arranges according to this at charging transport tape 41, the all vertical setting of every sheet pencil board 10, guardrail 42 does not have overturning for guaranteeing pencil board 10 and keeps neat in course of conveying, there is clamping function, the pencil board 10 coating glue is in batch transported to the high-frequency heating station of work top 2 by charging transport tape 41, hydraulic press 62 drives bundle folder machine 61 to be clamped by the pencil board 10 coating glue in batch, high frequency heating machine is done the pencil board 10 high-frequency induction heating system coating glue in batch, next step operations pending such as the pencil board 10 that the high-frequency induction heating system of completing is dry.
Through the automatic laminator of high frequency pencil board of the present utility model, pencil board after high-frequency induction heating system finishes into, after needing to shift this pencil board in batch the discharge end of high-frequency heating station onto again, carry out channeling become pen by manually carrying out being carried to keyway planer, because the pencil board through eddy-current heating is with higher temperature, need cooling heat dissipation, therefore the side of frame 1 is provided with cooling device, for pencil board carries out cooling process, cooling device is preferentially arranged on the discharge end of high-frequency heating station.
Refer to Fig. 5, the automatic laminator of high frequency pencil board of the present utility model, the principle of high-frequency induction heating is exactly we will be made dry pencil board 10 be positioned at high-frequency electric field, the high-frequency electric field that high frequency heating machine produces has positive pole 51 and negative pole 52, and the molecule in pencil board presses the direction arrangement of electric field in this electric field.When the positive pole in this electric field and negative pole obtain electric after.Electric field constantly changes direction with very fast speed, therefore the rotation of the high speed on original position of the molecule in pencil board and vibration, intermolecular generation frictional impact and produce heat, thus reach the dry object of heating system under the effect of electric field, molecule in pencil board presses direction of an electric field arrangement, because high-frequency electric field constantly changes direction at a terrific speed, therefore the molecule of pencil board high-speed rotation or vibration on original position, intermolecular generation frictional impact produces heat, thus reaches the object of eddy-current heating.After pencil board 10 enters high-frequency heating station, to first carry out hydraulic pressure bundle folder, carry out high-frequency induction heating again, and have requirement according to eddy-current heating, the electric field location of high frequency heating machine also has requirement, first high frequency heating machine electric field location except positive pole and negative pole be except aluminium sheet up and down, it must be insulating materials around the position of positive pole, insulating materials and the size of other metal materials as frame etc. is separated by equal 2 times of the eddy-current heating thickness of the object that needs heat, the eddy-current heating thickness of such as pencil board is 75mm, the insulating materials arranged around the positive pole of the electric field location of that high frequency heating machine and the dimensional space of other metal materials are that 150mm is separated by.
Traditional pencil board 10 coating glue is positioned horizontally on conveyer belt 31, a cam can be set between conveyer belt 31 and charging transport tape 41, the horizontally disposed pencil board 10 coating glue is after cam, carry out 90 degree of flange, become vertical on charging transport tape 41, namely often sheet pencil board 10 is all vertical is arranged on charging transport tape 41.
The automatic laminator of high frequency pencil board of the present utility model, adopts high-frequency induction heating technology to be dried by the pencil board coating glue, realizes the automatic gummed of pencil board, firing rate is fast, efficiency is high, saves cost, is applicable to automated production, occupied ground is little, enhances productivity.
Above embodiment is only for illustration of the utility model, but not to restriction of the present utility model, person skilled in the relevant technique, when not departing from spirit and scope of the present utility model, various conversion or modification can also be made, therefore all equivalent technical schemes also should belong to category of the present utility model, should be limited by each claim.
Claims (3)
1. the automatic laminator of high frequency pencil board, comprises frame, work top, conveying mechanism, feeding mechanism, high-frequency heating mechanism and hydraulic pressure bundle clamp mechanism, it is characterized in that,
Described work top level is installed on the middle part of described frame, and described frame is divided into upper and lower part by this work top, and the middle part of described work top is provided with the high-frequency heating station in strip;
Described conveying mechanism comprises conveyer belt, and described conveyer belt is arranged at the right side on the top of described frame;
Described feeding mechanism comprises charging transport tape and guardrail, described charging transport tape is by the right side of support installing in the bottom of described frame, and described charging transport tape and described work top are located in the same horizontal plane, described charging transport tape is positioned at immediately below described conveyer belt, and the right-hand member of described charging transport tape is connected with the right-hand member of described conveyer belt, the left end of described charging transport tape is connected with the right-hand member of described high-frequency heating station, and the side, front and back of described charging transport tape is equipped with described guardrail;
Described high-frequency heating mechanism comprises high frequency heating machine, and described high frequency heating machine is arranged on the inside of described frame, and is positioned at the below of described high-frequency heating station;
Described hydraulic pressure bundle clamp mechanism comprises bundle folder machine and hydraulic press, described bundle folder machine is arranged on described work top, and be positioned on described high-frequency heating station, described hydraulic press is arranged on the right side of the bottom of described frame, and being positioned at the rear of described charging transport tape, described hydraulic press is connected with described bundle folder machine.
2. the automatic laminator of a kind of high frequency pencil board according to claim 1, it is characterized in that, the side of described frame is provided with cooling device.
3. the automatic laminator of a kind of high frequency pencil board according to claim 1 and 2, is characterized in that,
The bottom of described frame is box-like structure, and the front surface of the bottom of described frame is provided with appliance doors;
The top of described frame is the box-like structure of lower ending opening, and the front surface on the top of described frame is provided with cleaning door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520094923.8U CN204526503U (en) | 2015-02-10 | 2015-02-10 | The automatic laminator of a kind of high frequency pencil board |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520094923.8U CN204526503U (en) | 2015-02-10 | 2015-02-10 | The automatic laminator of a kind of high frequency pencil board |
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| Publication Number | Publication Date |
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| CN204526503U true CN204526503U (en) | 2015-08-05 |
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|---|---|---|---|
| CN201520094923.8U Expired - Fee Related CN204526503U (en) | 2015-02-10 | 2015-02-10 | The automatic laminator of a kind of high frequency pencil board |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105128563A (en) * | 2015-10-08 | 2015-12-09 | 苏州市海神达机械科技有限公司 | Full-automatic pencil assembly machine |
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2015
- 2015-02-10 CN CN201520094923.8U patent/CN204526503U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105128563A (en) * | 2015-10-08 | 2015-12-09 | 苏州市海神达机械科技有限公司 | Full-automatic pencil assembly machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150805 Termination date: 20210210 |
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| CF01 | Termination of patent right due to non-payment of annual fee |