CN204523701U - A kind of polymer compound wiper for industrial pipeline cleaning - Google Patents
A kind of polymer compound wiper for industrial pipeline cleaning Download PDFInfo
- Publication number
- CN204523701U CN204523701U CN201520101216.7U CN201520101216U CN204523701U CN 204523701 U CN204523701 U CN 204523701U CN 201520101216 U CN201520101216 U CN 201520101216U CN 204523701 U CN204523701 U CN 204523701U
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- wiper
- pig body
- polymer compound
- pipeline cleaning
- industrial pipeline
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Abstract
The utility model provides a kind of polymer compound wiper for industrial pipeline cleaning, comprise pig body, described pig body one end is the frustum of a cone, the other end is cylinder, middle part circumference is evenly provided with groove, described groove is embedded in the metal prong tooth of dentation, and described cylindrical end is connected with sealing and is hot on the trail of cushion rubber; Described pig body surface is provided with the polyurethane that one deck shore hardness is greater than 50D.The utility model wiper structural design advantages of simple, snaking is more thoroughly more efficient, and adaptability is stronger wider, improves economic benefit, reduces security risk.
Description
Technical field
The utility model is specifically related to a kind of polymer compound wiper for industrial pipeline cleaning, is applicable to remove the ducted dirty matter of all kinds of oil gas water and wastewater industry.
Background technology
Current domestic conventional wiper mainly contains metal wiper, software wiper etc., although have certain effect to industrial pipeline physics snaking, because metal wiper scraping hyperenergia, morphotropism are too poor, easily causes the impaired and pipeline blocking of tubing; Software wiper limits by self material, is difficult to the dirty matter such as sulfate, silicate thoroughly removing high rigidity; The requirement of industrial pipeline physics snaking can not be met, the long-term unobstructed operation of pipeline cannot be ensured.
Utility model content
The purpose of this utility model be overcome existing all types of industries pipeline snaking difficulty, hold susceptible to plugging problem.
For this reason, the utility model provides a kind of polymer compound wiper for industrial pipeline cleaning, comprise pig body, described pig body one end is the frustum of a cone, the other end is cylinder, middle part circumference is evenly provided with groove, and described groove is embedded in the metal prong tooth of dentation, and described cylindrical end is connected with sealing and is hot on the trail of cushion rubber; Described pig body surface is provided with the polyurethane that one deck shore hardness is greater than 50D.
The radius size of the cylinder of described pig body and the larger one end of the frustum of a cone is equal.
Described pig body is less than 50% by deformation, and elongation at break is not less than the elastomeric material composition of 250%.
Described metal prong tooth is tungsten alloy thorn tooth, and density is greater than 15g/cm
3, tensile strength is not less than 700Mpa.
Described sealing is hot on the trail of cushion rubber and is gathered butadiene-styrene rubber by carbonization and form.
The polyurethane on described pig body surface is 2103 type TPU.
Described elastomeric material is 9026N type polyvinyl chloride.
This wiper that the utility model provides, to compare with software wiper with conventional metals wiper and there is following advantage:
1, embedded alloy thorn tooth can effectively disperse dirty matter 5 and not injure tubing under the protection of both sides spheroid, and crush force is strong;
2, sealing is hot on the trail of cushion rubber and can be ensured that rear end does not have the pressure loss to continue to advance wiper to move ahead, and power is pure;
3, stiffness skin-material possesses good scraping ability, and snaking is thorough;
4, elasticity body has good distortion and to stretch ability, and permeability is good;
The utility model wiper structural design advantages of simple, snaking is more thoroughly more efficient, and adaptability is stronger wider, improves economic benefit, reduces security risk.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is that the poly-pressure of the utility model advances schematic diagram;
Fig. 3 is that access diagram is opened in preliminary scraping;
Fig. 4 is metal prong tooth puncture full dispersion schematic diagram;
Fig. 5 is the thorough snaking schematic diagram of overall scraping;
Fig. 6 continues to advance to discharge dirty matter schematic diagram.
Description of reference numerals: 1, sealing is hot on the trail of cushion rubber; 2, pig body; 3, metal prong tooth; 4, pipeline; 5, dirty matter.
Detailed description of the invention
Embodiment 1:
Present embodiments provide a kind of polymer compound wiper cleaned for industrial pipeline 4 as shown in Figure 1, comprise pig body 2, described pig body 2 one end is the frustum of a cone, the other end is cylinder, middle part circumference is evenly provided with groove, described groove is embedded in the metal prong tooth 3 of dentation, and described cylindrical end is connected with sealing and is hot on the trail of cushion rubber 1; Described pig body 2 surface is provided with the polyurethane that one deck shore hardness is greater than 50D.
The present embodiment wiper specific implementation process: first select and the wiper needing pipeline 4 size of cleaning to mate, namely the frustum of a cone of wiper larger one end external diameter is equal with pipeline 4 internal diameter, then this wiper is put into pipeline 4 and carries out cleaning.As shown in Figure 2, under the high-pressure hydraulic effect continued, sealing is hot on the trail of cushion rubber 1 can assemble enough power, promote wiper to advance within the duct 4, as shown in Figure 3, because pig body 2 surface is provided with the polyurethane that one deck shore hardness is greater than 50D, therefore the frustum of a cone of wiper front end can be cleared up matter 5 dirty in pipeline 4, snaking drain outlet is opened in preliminary scraping, subsequently as shown in Figure 4, the metal prong tooth 3 embedding wiper central slot can carry out full dispersion to dirty matter 5, continue in progradation, the dirty matter 5 removed is advanced until discharge line 4 along with wiper, as shown in Figure 6.
Embodiment 2:
Present embodiments provide a kind of polymer compound wiper cleaned for industrial pipeline 4 as shown in Figure 1, comprise pig body 2, described pig body 2 one end is the frustum of a cone, the other end is cylinder, middle part circumference is evenly provided with groove, described groove is embedded in the metal prong tooth 3 of dentation, and described cylindrical end is connected with sealing and is hot on the trail of cushion rubber 1; Described pig body 2 surface is provided with the polyurethane that one deck shore hardness is greater than 50D.In the present embodiment, the cylinder of pig body 2 is equal with the radius size of the larger one end of the frustum of a cone.
The present embodiment wiper specific implementation process: first select and the wiper needing pipeline 4 size of cleaning to mate, namely the frustum of a cone of wiper larger one end external diameter and cylinder external diameter are all equal with pipeline 4 internal diameter, then this wiper are put into pipeline 4 and carry out cleaning.As shown in Figure 2, under the high-pressure hydraulic effect continued, sealing is hot on the trail of cushion rubber 1 can assemble enough power, promote wiper to advance within the duct 4, as shown in Figure 3, because pig body 2 surface is provided with the polyurethane that one deck shore hardness is greater than 50D, therefore the frustum of a cone of wiper front end can be cleared up matter 5 dirty in pipeline 4, snaking drain outlet is opened in preliminary scraping, subsequently as shown in Figure 4, the metal prong tooth 3 embedding wiper central slot can carry out full dispersion to dirty matter 5, because tube wall is close to by the cylinder of pig body 2, then further overall scraping is carried out to the dirty matter 5 of accumulating, thoroughly remove dirty matter 5 comprehensively, last wiper is in lasting progradation, the dirty matter 5 removed is advanced until discharge line 4 along with wiper, as shown in Figure 6.
Embodiment 3:
Present embodiments provide a kind of polymer compound wiper cleaned for industrial pipeline 4 as shown in Figure 1, comprise pig body 2, described pig body 2 one end is the frustum of a cone, the other end is cylinder, middle part circumference is evenly provided with groove, described groove is embedded in the metal prong tooth 3 of dentation, and described cylindrical end is connected with sealing and is hot on the trail of cushion rubber 1; Described pig body 2 surface is provided with the polyurethane that one deck shore hardness is greater than 50D, and wherein the radius size of cylinder and the larger one end of the frustum of a cone is equal.
In the present embodiment, pig body 2 is less than 50% by deformation, and elongation at break is not less than the elastomeric material composition of 250%, and elastomeric material is the 9026N type polyvinyl chloride of Yibin American Express.
The present embodiment wiper specific implementation process: first select and the wiper needing pipeline 4 size of cleaning to mate, namely the frustum of a cone of wiper larger one end external diameter and cylinder external diameter are all equal with pipeline 4 internal diameter, then this wiper are put into pipeline 4 and carry out cleaning.As shown in Figure 2, under the high-pressure hydraulic effect continued, sealing is hot on the trail of cushion rubber 1 can assemble enough power, promote wiper to advance within the duct 4, as shown in Figure 3, because pig body 2 surface is provided with the polyurethane that one deck shore hardness is greater than 50D, therefore the frustum of a cone of wiper front end can be cleared up matter 5 dirty in pipeline 4, snaking drain outlet is opened in preliminary scraping, subsequently as shown in Figure 4, the metal prong tooth 3 embedding wiper central slot can carry out full dispersion to dirty matter 5, because tube wall is close to by the cylinder of pig body 2, then further overall scraping is carried out to the dirty matter 5 of accumulating, thoroughly remove dirty matter 5 comprehensively, last wiper is in lasting progradation, because pig body 2 is elastomeric material, when run into pipeline 4 turn or reducing time, certain deformation can occur pig body 2 passes through smoothly, the dirty matter 5 removed is advanced until discharge line 4 along with wiper, as shown in Figure 6.
In the present embodiment, the polyurethane of pipe device body surfaces is 2103 type TPU, density >1.2g/cm
3, shore hardness >50D, manufacturer is Suzhou Jia Hua Co., Ltd; Metal prong tooth 3 is tungsten alloy thorn tooth, and density is greater than 15g/cm
3, tensile strength is not less than 700Mpa, and producer is Wuxi Le Pu metal scientific & technical corporation; Sealing is hot on the trail of cushion rubber 1 and is gathered butadiene-styrene rubber by carbonization and form, and water-fast sealing is good, tensile strength >300kg/cm, Shandong Jin Yu Industrial Co., Ltd. of producer.
In sum, this wiper effectively solves all types of industries pipeline 4 snaking difficulty, holds susceptible to plugging problem, and pig body 2 Front-end Design is taper, and middle part is designed to groove-like, and application polyvinyl chloride elastomeric material, ensures that wiper has good handling capacity; Tube surfaces wraps up one deck high hardness polyurethane, improves the overall scraping ability of nose cone and back end cylindrical body; Body groove is embedded in the tungsten-bast alloy thorn tooth of dentation, can carry out Dispersion on surface, do not hurt tubing itself under the protection of both sides body to dirty matter 5; Wiper afterbody is equipped with the carbonization with good seal performance and gathers butadiene-styrene rubber circle, and under guaranteeing high-pressure hydraulic, wiper is pushed ahead smoothly, finally reaches the object of thorough snaking.
The present embodiment does not have specifically described part all to belong to common practise and the known technology of the art, describes in detail no longer one by one herein.
More than exemplifying is only illustrate of the present utility model, does not form the restriction to protection domain of the present utility model, everyly all belongs within protection scope of the present invention with the same or analogous design of the utility model.
Claims (7)
1. the polymer compound wiper for industrial pipeline cleaning, comprise pig body (2), it is characterized in that: described pig body (2) one end is the frustum of a cone, the other end is cylinder, middle part circumference is evenly provided with groove, described groove is embedded in the metal prong tooth (3) of dentation, and described cylindrical end is connected with sealing and is hot on the trail of cushion rubber (1); Described pig body (2) surface is provided with the polyurethane that one deck shore hardness is greater than 50D.
2. a kind of polymer compound wiper for industrial pipeline cleaning according to claim 1, is characterized in that: the cylinder of described pig body (2) is equal with the radius size of the larger one end of the frustum of a cone.
3. a kind of polymer compound wiper for industrial pipeline cleaning according to claim 1, is characterized in that: described pig body (2) is less than 50% by deformation, and elongation at break is not less than the elastomeric material composition of 250%.
4. a kind of polymer compound wiper for industrial pipeline cleaning according to claim 1, is characterized in that: described metal prong tooth (3) is tungsten alloy thorn tooth, and density is greater than 15g/cm
3, tensile strength is not less than 700Mpa.
5. a kind of polymer compound wiper for industrial pipeline cleaning according to claim 1, is characterized in that: described sealing is hot on the trail of cushion rubber (1) and is gathered butadiene-styrene rubber by carbonization and form.
6. a kind of polymer compound wiper for industrial pipeline cleaning according to claim 1, is characterized in that: the polyurethane on described pig body (2) surface is 2103 type TPU.
7. a kind of polymer compound wiper for industrial pipeline cleaning according to claim 3, is characterized in that: described elastomeric material is 9026N type polyvinyl chloride.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520101216.7U CN204523701U (en) | 2015-02-12 | 2015-02-12 | A kind of polymer compound wiper for industrial pipeline cleaning |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520101216.7U CN204523701U (en) | 2015-02-12 | 2015-02-12 | A kind of polymer compound wiper for industrial pipeline cleaning |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204523701U true CN204523701U (en) | 2015-08-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520101216.7U Expired - Fee Related CN204523701U (en) | 2015-02-12 | 2015-02-12 | A kind of polymer compound wiper for industrial pipeline cleaning |
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| CN (1) | CN204523701U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109013585A (en) * | 2018-08-13 | 2018-12-18 | 北京峦海阜程科技发展有限责任公司 | Do not stop production extra large pipe pitching and the compound stain eliminating technology of scale remover |
| CN110479709A (en) * | 2019-08-20 | 2019-11-22 | 四川大学华西第二医院 | A kind of lumen cleaning method, utensil and device |
-
2015
- 2015-02-12 CN CN201520101216.7U patent/CN204523701U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109013585A (en) * | 2018-08-13 | 2018-12-18 | 北京峦海阜程科技发展有限责任公司 | Do not stop production extra large pipe pitching and the compound stain eliminating technology of scale remover |
| CN110479709A (en) * | 2019-08-20 | 2019-11-22 | 四川大学华西第二医院 | A kind of lumen cleaning method, utensil and device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150805 Termination date: 20190212 |
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| CF01 | Termination of patent right due to non-payment of annual fee |