CN204515498U - A kind of walking-beam pumping unit fault in production monitoring system - Google Patents

A kind of walking-beam pumping unit fault in production monitoring system Download PDF

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Publication number
CN204515498U
CN204515498U CN201520107742.4U CN201520107742U CN204515498U CN 204515498 U CN204515498 U CN 204515498U CN 201520107742 U CN201520107742 U CN 201520107742U CN 204515498 U CN204515498 U CN 204515498U
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China
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described
module
core processing
processing module
walking
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CN201520107742.4U
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Chinese (zh)
Inventor
张知楠
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天津市钰薪石油工业机械制造股份有限公司
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Priority to CN201520107742.4U priority Critical patent/CN204515498U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The utility model relates to a kind of walking-beam pumping unit fault in production monitoring system, it is characterized in that: comprise field measure-control unit and client unit, described field measure-control unit comprises field failure detection module, core processing module, wireless communication module and power module; Described field failure detection module is connected with described core processing module electricity, and failure message is delivered to core processing module; Described client unit is connected with described core processing module electricity by wireless communication module, for receiving the oil pumper field failure problem information that core processing module sends, and sends control information to described core processing module; Described power module is respectively field failure detection module by voltage stabilizing chip, core processing module, wireless communication module provide required voltage; Described client unit comprises Monitor Computer Control System and system Dynamic Web website.The utility model can remote monitoring solve oil pumping machine fault, and time and manpower is saved, improves work efficiency.

Description

A kind of walking-beam pumping unit fault in production monitoring system

Technical field

The utility model relates to monitoring field, especially a kind of walking-beam pumping unit fault in production monitoring system.

Background technology

Along with expanding economy and social progress, oil recovery business is progressively strengthened for oil field automation Information System configuration, oilfield internal from before extensive management to information system management transition, progressively strengthen the Real-Time Monitoring of the safe operation to oil production equipment in oil recovery process, a lot of oil field establishes the multiple monitor supervision platforms such as oil well monitoring remote video, distribution line automated system, pipe laying leakage monitoring, gathering station storehouse be automatically-monitored.

Oilfield realtime monitoring system utilizes Field Monitoring System, realizes the automatic collection to data, and utilize Internet resources to realize sharing of data, makes production and administration personnel control in time and grasp Production development, thus realize the robotization of whole production run; Trip fine strain of millet formula oil pumper is the surface installation of sucker rod pumping device systems, simple with structure, easy to manufacture, easy to maintenance and be used widely, and is the key equipment of field produces.In the production run of oil pumper, because equipment operates and equipment public security problem continuously, often there is following fault: 1) motor belt is disconnected, oil well polished rod is disconnected causes motor to dally; 2) crank pin fracture or the initiation oil well that comes off turn over machine security incident; 3) motor or the stolen oil well that causes of transformer stop production; Therefore; in view of these problems; study a kind of oil well production automatic fault detection system that can be applicable to field produces scene; on-line real time monitoring is carried out to the production run state of oil well; warning message is sent in time when sending exception or fault; improve abnormal monitoring and processing power of stopping well, there is important practical significance.

Utility model content

The purpose of this utility model is to provide a kind of walking-beam pumping unit fault in production monitoring system.

The technical solution of the utility model is: a kind of walking-beam pumping unit fault in production monitoring system, it is characterized in that: comprise field measure-control unit and client unit, described field measure-control unit comprises field failure detection module, core processing module, wireless communication module and power module;

Described field failure detection module is connected, for failure message is delivered to core processing module with described core processing module electricity;

Described client unit is connected with described core processing module electricity by described wireless communication module, for receiving the oil pumper field failure problem information that core processing module sends, and sends control information to described core processing module;

Described power module is connected, for modules provides required voltage with described field failure detection module, core processing module, wireless communication module electricity respectively by voltage stabilizing chip;

Described client unit comprises Monitor Computer Control System and system Dynamic Web website.

Further, described Monitor Computer Control System is made up of monitoring screen and input equipment, and described input equipment is any one in touchscreen keypad or manual keyboard, and described monitoring screen is provided with alarm.

Further, described field failure detection module comprises crank pin detection module and transformer detection module, described crank pin detection module by installing the detection of capacitive approach switch LJC30A3-H-Z/BX realization to crank pin motion state on crank pin stationary shaft, and described transformer detection module is realized the detection of transformer for powering-off state by detection system level height.

Further, the acp chip of described core processing module is STC12C5206AD type single-chip microcomputer, and is provided with the external watchdog reset chip of X5045, prevents accident during system cloud gray model from crashing, improves stability and the reliability of system.

Further, described wireless communication module is Siemens technical grade gsm module TC35i, and can support that Chinese short message ceases.

Further, described power module is duplicate supply module, and namely ac power supply and reserve battery are powered, and reserve battery is charged by charge controlling chip BQ2057WSN when AC power normally works.

The beneficial effects of the utility model are:

Produced problem in oil pumper operational process can be sent to client unit by the utility model field measure-control unit in time, accurately, and in data transmission procedure, the bit error rate is low, can ensure that Site Detection data are sent to client modules accurately, save manpower, improve work efficiency; Monitor Computer Control System can obtain the work information of oil pumper in time and send adjustment instruction, ensure that the continuous operation of production; Dynamic Web website ensure that user only needs web browser can realize the access of the production run state parameter to oil well.

Accompanying drawing explanation

Fig. 1 is connection diagram of the present utility model.

Fig. 2 is the control flow chart of core processing module of the present utility model.

Wherein: 1, field measure-control unit 2, client unit 3, field failure detection module

4, core processing module 5, wireless communication module 6, power module

7, Monitor Computer Control System 8, system Dynamic Web website 9, monitoring screen

10, input equipment 11, crank pin detection module 12, transformer detection module

Embodiment

Below in conjunction with accompanying drawing, brief description is made to embodiment of the present utility model.

A kind of walking-beam pumping unit fault in production monitoring system as shown in Figure 1, comprise field measure-control unit 1 and client unit 2, described field measure-control unit 1 comprises field failure detection module 3, core processing module 4, wireless communication module 5 and power module 6, described field failure detection module 3 comprises crank pin detection module 11 and transformer detection module 12, described crank pin detection module 11 by installing the detection of capacitive approach switch LJC30A3-H-Z/BX realization to crank pin motion state on crank pin stationary shaft, described transformer detection module 12 realizes the detection of transformer for powering-off state by detection system level height, described field failure detection module 3 is connected with described core processing module 4 electricity, for failure message is delivered to core processing module 4, the acp chip of described core processing module 4 is STC12C5206AD type single-chip microcomputer, and be provided with the external watchdog reset chip of X5045, prevent accident during system cloud gray model from crashing, the stability of raising system and reliability, described client unit 2 is connected with described core processing module 4 electricity by described wireless communication module 5, for receiving the oil pumper field failure problem information that core processing module 4 sends, and send control information to described core processing module 4, described wireless communication module 5 is Siemens technical grade gsm module TC35i, and can support that Chinese short message ceases, described power module 6 by voltage stabilizing chip respectively with described field failure detection module 3, core processing module 4, wireless communication module 5 electricity is connected, for modules provides required voltage, described power module 6 is duplicate supply module, namely ac power supply and reserve battery are powered, reserve battery is charged by charge controlling chip BQ2057WSN when AC power normally works, described client unit 2 comprises Monitor Computer Control System 7 and system Dynamic Web website 8, described Monitor Computer Control System 7 is made up of monitoring screen 9 and input equipment 10, described input equipment 10 is any one in touchscreen keypad or manual keyboard, described monitoring screen 9 is provided with alarm.

The control flow chart of core processing module of the present utility model as described in Figure 2.The user of client unit 2 utilizes input equipment 10 information transmission to be processed will be needed to core processing module 4 by wireless communication module 5, and core processing module 4 processes; Field failure detection module 3 by the transformer fault that detects or crank failed transmission to core processing module 4, core processing module 4 passes through wireless communication module 5 by transmitting fault information to Monitor Computer Control System 7, alarm equipment alarm on monitoring screen 9, client user sees failure message and responds, failure cause is passed to monitoring screen 9 by core processing module 4, and user is made by input equipment 10 thus and solves processing instruction accordingly.

Above an embodiment of the present utility model has been described in detail, but described content being only preferred embodiment of the present utility model, can not being considered to for limiting practical range of the present utility model.All equalizations done according to the utility model application range change and improve, and all should still belong within patent covering scope of the present utility model.

Claims (6)

1. a walking-beam pumping unit fault in production monitoring system, is characterized in that: comprise field measure-control unit and client unit, and described field measure-control unit comprises field failure detection module, core processing module, wireless communication module and power module;
Described field failure detection module is connected, for failure message is delivered to core processing module with described core processing module electricity;
Described client unit is connected with described core processing module electricity by described wireless communication module, for receiving the oil pumper field failure problem information that core processing module sends, and sends control information to described core processing module;
Described power module is connected, for modules provides required voltage with described field failure detection module, core processing module, wireless communication module electricity respectively by voltage stabilizing chip;
Described client unit comprises Monitor Computer Control System and system Dynamic Web website.
2. a kind of walking-beam pumping unit fault in production monitoring system according to claim 1, it is characterized in that: described Monitor Computer Control System is made up of monitoring screen and input equipment, described input equipment is any one in touchscreen keypad or manual keyboard, and described monitoring screen is provided with alarm.
3. a kind of walking-beam pumping unit fault in production monitoring system according to claim 1, it is characterized in that: described field failure detection module comprises crank pin detection module and transformer detection module, described crank pin detection module by installing the detection of capacitive approach switch LJC30A3-H-Z/BX realization to crank pin motion state on crank pin stationary shaft, and described transformer detection module is realized the detection of transformer for powering-off state by detection system level height.
4. a kind of walking-beam pumping unit fault in production monitoring system according to claim 1, is characterized in that: the acp chip of described core processing module is STC12C5206AD type single-chip microcomputer, and is provided with the external watchdog reset chip of X5045.
5. a kind of walking-beam pumping unit fault in production monitoring system according to claim 1, is characterized in that: described wireless communication module is Siemens technical grade gsm module TC35i, and can support that Chinese short message ceases.
6. a kind of walking-beam pumping unit fault in production monitoring system according to claim 1, it is characterized in that: described power module is duplicate supply module, namely ac power supply and reserve battery are powered, and reserve battery is charged by charge controlling chip BQ2057WSN when AC power normally works.
CN201520107742.4U 2015-02-13 2015-02-13 A kind of walking-beam pumping unit fault in production monitoring system CN204515498U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520107742.4U CN204515498U (en) 2015-02-13 2015-02-13 A kind of walking-beam pumping unit fault in production monitoring system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520107742.4U CN204515498U (en) 2015-02-13 2015-02-13 A kind of walking-beam pumping unit fault in production monitoring system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106224223A (en) * 2016-09-21 2016-12-14 杭州双业能源设备有限公司 Tank car method for controlling pump and device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106224223A (en) * 2016-09-21 2016-12-14 杭州双业能源设备有限公司 Tank car method for controlling pump and device
CN106224223B (en) * 2016-09-21 2018-01-26 杭州双业能源设备有限公司 Tank car method for controlling pump and device

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20150729

Termination date: 20170213