CN204514555U - A kind of leak detection system being applied to low-pressure coal saver - Google Patents
A kind of leak detection system being applied to low-pressure coal saver Download PDFInfo
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- CN204514555U CN204514555U CN201520173158.9U CN201520173158U CN204514555U CN 204514555 U CN204514555 U CN 204514555U CN 201520173158 U CN201520173158 U CN 201520173158U CN 204514555 U CN204514555 U CN 204514555U
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Abstract
Be applied to a leak detection system for low-pressure coal saver, comprise low-pressure coal saver, the first pressure transducer, first flow sensor, the second pressure transducer, PLC, host computer, cloud computing; Described first pressure transducer and first flow sensor setting are on the inlet channel of low-pressure coal saver, and the first pressure transducer and first flow sensor signal are connected to PLC; Described second pressure transducer is arranged on the outlet conduit of low-pressure coal saver, and the second pressure sensor signal is connected to PLC; Described PLC gathers the data of the first pressure transducer, first flow sensor and the second pressure transducer, and by host computer Signal transmissions to cloud computing.Adopt inlet flow rate sensor and inlet and outlet pressure sensor alternative, judge water leakage situation by computational logic, be so just equivalent to have access in a database, realize real-time intelligent judgement, speed is fast, and precision is high.
Description
Technical field
The utility model relates to a kind of leak-checking apparatus of low-pressure coal saver, is specifically related to a kind of leak detection system being applied to low-pressure coal saver.
Background technology
Existing water route detection method is generally recommended to low-pressure coal saver leak hunting technology, many employings are measured at economizer import and export installation flowmeter and whether are leaked, this mode major drawbacks shows: the first, because of flowmeter self precision reason, economizer leak initial stage trace leak (because of pitch corrosion or concentrated wear) cannot detect at all; The second, the calibration of instrument itself also needs the cycle to verify; Three, detect degree of accuracy low, take time and effort.
Utility model content
For prior art Problems existing, the utility model provides a kind of leak detection system being applied to low-pressure coal saver, the metastable principle of pressure reduction by heat-setting water and when load is constant sets, along with flow or load change, the normal pressure difference had access in cloud computing database under correlation behavior is carried out contrast and is judged water leakage situation, even if produce small leakage also can judge the size trend of leaking according to differential pressure value, measurement result is more accurate.
The technical solution of the utility model is: a kind of leak detection system being applied to low-pressure coal saver, comprises low-pressure coal saver, the first pressure transducer, first flow sensor, the second pressure transducer, PLC, host computer, cloud computing; Described first pressure transducer and first flow sensor setting are on the inlet channel of low-pressure coal saver, and the first pressure transducer and first flow sensor signal are connected to PLC; Described second pressure transducer is arranged on the outlet conduit of low-pressure coal saver, and the second pressure sensor signal is connected to PLC; Described PLC gathers the data of the first pressure transducer, first flow sensor and the second pressure transducer, and by host computer Signal transmissions to cloud computing.
Further, comprise second quantity sensor, described second quantity sensor is arranged on the outlet conduit of low-pressure coal saver, and the second flow sensor signal is connected to PLC, described PLC gathers the data of second quantity sensor, and by host computer Signal transmissions to cloud computing.
The beneficial effects of the utility model are: the metastable principle of pressure reduction by heat-setting water and when load is constant sets, along with flow or the load change normal pressure difference had access in cloud computing database under correlation behavior carry out judgement water leakage situation, even if produce small leakage so also can judge the size trend of leaking according to differential pressure value, measurement result is more accurate.Adopt inlet flow rate sensor and inlet and outlet pressure sensor alternative, judge water leakage situation by logical operation, be so just equivalent to have access in a database, realize real-time intelligent judgement, speed is fast, and precision is high.
Import waterpipe and outlet water conduits arrange first flow sensor and second quantity sensor respectively, faster judge that larger leakage occurs low-pressure coal saver by the ratio of first flow sensor and second quantity sensor.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation being applied to the leak detection system of low-pressure coal saver.
In figure: 1 be low-pressure coal saver, 2 be high-temperature flue gas, 3 be low-temperature flue gas, 4 be PLC for first flow sensor, 5 is the first pressure transducer, 6 for second quantity sensor, 7 is the second pressure transducer, 8,9 be host computer, 10 for cloud computing.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described further.
As shown in Figure 1, a kind of leak detection system being applied to low-pressure coal saver, comprises low-pressure coal saver 1, first pressure transducer 5, first flow sensor 4, second pressure transducer 7, second quantity sensor 6, PLC 8, host computer 9, cloud computing 10.Described first pressure transducer 5 and first flow sensor 4 are arranged on the inlet channel of low-pressure coal saver 1, and the first pressure transducer 5 and first flow sensor 4 signal are connected to PLC; Described second pressure transducer 7 and second quantity sensor 6 are arranged on the outlet conduit of low-pressure coal saver 1, and the second pressure transducer 7 signal is connected to PLC 8; Described PLC 8 gathers the data of the first pressure transducer 5, first flow sensor 4, second pressure transducer 7 and second quantity sensor 6, and by host computer 9 Signal transmissions to cloud computing 10.
Be applied to a process of leaking hunting for low-pressure coal saver, concrete steps are as follows:
(1) obtained pressure and the flow of low-pressure coal saver inlet channel internal water by the first pressure transducer and first flow sensor measurement, and conveying is stored to PLC;
(2) obtained the pressure of low-pressure coal saver outlet conduit internal water by the second pressure transducer measurement, and conveying is stored to PLC;
(3) after PLC collects the data of the first pressure transducer, first flow sensor and the second pressure transducer, by host computer Signal transmissions to cloud computing, normal pressure difference when described cloud computing storage inside has that low-pressure coal saver normally works under different flow and loading condition; After cloud computing receives data, calculate the pressure difference value that the first pressure transducer and the second pressure transducer record, and the normal pressure difference corresponding to the flow value load instantly of obtained pressure difference value and cloud computing storage inside and first flow sensor recorded compares, if the difference overpressure difference fluctuation range between the pressure difference value obtained and normal pressure difference (normal pressure difference ± 5%), then judge that low-pressure coal saver leaks.
The pressure reduction metastable principle of the utility model by heat-setting water and when load is constant sets, along with flow or the load change normal pressure difference had access in cloud computing database under correlation behavior carry out judgement water leakage situation, even if produce small leakage so also can judge the size trend of leaking according to differential pressure value, measurement result is more accurate.Adopt inlet flow rate sensor and inlet and outlet pressure sensor alternative, judge water leakage situation by logical operation, be so just equivalent to have access in a database, realize real-time intelligent judgement, speed is fast, and precision is high.
In addition, the utility model also obtains the flow value of low-pressure coal saver outlet conduit internal water by the measurement of second quantity sensor, and conveying is stored to PLC; After cloud computing receives data, compare flow value that first flow sensor records and the flow value that second quantity sensor records, if inconsistent, then judge that low-pressure coal saver leaks.Import waterpipe and outlet water conduits arrange first flow sensor and second quantity sensor respectively, faster judges that comparatively gross leak occurs low-pressure coal saver by the ratio of first flow sensor and second quantity sensor.
The above is only preferred implementation of the present utility model; be noted that for those skilled in the art; under the prerequisite not departing from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (2)
1. be applied to a leak detection system for low-pressure coal saver, it is characterized in that: comprise low-pressure coal saver, the first pressure transducer, first flow sensor, the second pressure transducer, PLC, host computer, cloud computing; Described first pressure transducer and first flow sensor setting are on the inlet channel of low-pressure coal saver, and the first pressure transducer and first flow sensor signal are connected to PLC; Described second pressure transducer is arranged on the outlet conduit of low-pressure coal saver, and the second pressure sensor signal is connected to PLC; Described PLC gathers the data of the first pressure transducer, first flow sensor and the second pressure transducer, and by host computer Signal transmissions to cloud computing.
2. a kind of leak detection system being applied to low-pressure coal saver according to claim 1, it is characterized in that: comprise second quantity sensor, described second quantity sensor is arranged on the outlet conduit of low-pressure coal saver, and the second flow sensor signal is connected to PLC, described PLC gathers the data of second quantity sensor, and by host computer Signal transmissions to cloud computing.
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CN201520173158.9U CN204514555U (en) | 2015-03-25 | 2015-03-25 | A kind of leak detection system being applied to low-pressure coal saver |
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CN201520173158.9U CN204514555U (en) | 2015-03-25 | 2015-03-25 | A kind of leak detection system being applied to low-pressure coal saver |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107085406A (en) * | 2017-06-02 | 2017-08-22 | 青岛达能环保设备股份有限公司 | Low-level (stack-gas) economizer remote online monitoring system |
CN108663171A (en) * | 2017-03-30 | 2018-10-16 | 迈得医疗工业设备股份有限公司 | The air-tightness detection method of medical product and the air tightness detection system of medical product |
-
2015
- 2015-03-25 CN CN201520173158.9U patent/CN204514555U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108663171A (en) * | 2017-03-30 | 2018-10-16 | 迈得医疗工业设备股份有限公司 | The air-tightness detection method of medical product and the air tightness detection system of medical product |
CN107085406A (en) * | 2017-06-02 | 2017-08-22 | 青岛达能环保设备股份有限公司 | Low-level (stack-gas) economizer remote online monitoring system |
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