CN204512353U - A kind of high strength low noise differential assembly - Google Patents

A kind of high strength low noise differential assembly Download PDF

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Publication number
CN204512353U
CN204512353U CN201420661299.0U CN201420661299U CN204512353U CN 204512353 U CN204512353 U CN 204512353U CN 201420661299 U CN201420661299 U CN 201420661299U CN 204512353 U CN204512353 U CN 204512353U
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China
Prior art keywords
sun gear
differential assembly
pad
gear
differential
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CN201420661299.0U
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Chinese (zh)
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申守平
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SHANDONG HUIJIN CO Ltd
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SHANDONG HUIJIN CO Ltd
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Abstract

The utility model relates to a kind of high strength low noise differential assembly, it is made up of differential mechanism left and right housing, sun gear, planetary pinion, sun gear pad, planet gear pad, cross planet pin, bolt part, the critical component in the various vehicle axle of differential assembly system and speed changer.Its inventive point is mainly that differential mechanism is in traveling turns to or keeps straight on, and sun gear and planetary pinion are in normal engagement with certain torque all the time, reduces the gap of gears meshing, thus reduces the noise of differential assembly.

Description

A kind of high strength low noise differential assembly
Technical field
The utility model relates to a kind of differential assembly, especially designs a kind of high strength low noise differential assembly installing pad after sun gear and planetary pinion additional.
Background technique
1, differential assembly is one of Chief part of haulage vehicle vehicle bridge, travels at normal vehicle.Often because road-surface problem and condition of road surface cause differential mechanism to break down, and the normal traveling of impact, particularly tempo turn is often because of meshing problem generation serious noise problem, even there is the irrational phenomenon of torque distribution, in running process, noise is very serious problem, affect driver and passenger's psychopathic disorder, easily cause the stability of automobile running.
2, due to differential casing material reason, cause differential casing to rupture, cause sun gear, planetary pinion, the damage parts such as planet pin, have a strong impact on vehicle and normally run.
Summary of the invention
For overcoming the deficiencies in the prior art, the utility model provides a kind of sun gear and planetary pinion to be in normal engagement with certain torque, reduces the gap of gears meshing, thus reduces the differential assembly of the noise of differential assembly.
For reaching above-mentioned target, the utility model by the following technical solutions:
A kind of high strength low noise differential assembly, comprises the left and right housing of differential mechanism; Respectively be provided with a sun gear in left and right housing, have cross planetary pinion between two sun gears, cross planetary pinion and two sun gears respectively gear teeth coordinate; Sun gear pad is equipped with at the sun gear back side, and sun gear pad is set on sun gear and between sun gear and corresponding housing, planet gear pad is equipped with at the planetary pinion back side.
Further, described planet gear pad is provided with two, and two planet gear pads connect respectively and are fixed on outside planetary middle part.
Further, described planet gear pad is arcuate structure.
Further, described planet gear pad sphere outer radius is R51 millimeter, and inside radius is 49 millimeters; Its material is that 65Mn is with steel, and hardness is 450 to 490HV.
Further, described differential casing material is high strength toughness cast condition ductile iron.
Further, the described sun gear number of teeth 16, modulus 5.5; The planetary bevel gear number of teeth 10, modulus 5.5.
Further, described sun gear gasket-end face tilt is arranged, 1.5 degree to 2 degree, angle of inclination; Its material is that 65Mn is with steel, and hardness is 450 to 490HV.
Working principle of the present utility model and beneficial effect show:
This differential mechanism is made up of parts such as planetary pinion, differential carrier, sun gears.
The power of motor enters differential mechanism through housing, Direct driver planetary wheel carrier, then drives left and right two sun gears by planet wheel, drives left and right wheel respectively.
The utility model is also equipped with sun gear pad at the sun gear back side, at the planetary pinion back side, planet gear pad is housed.Make sun gear and planetary pinion be in the state often combined, it acts on the elastic force of sun gear pad, planet gear pad, and the torque of its gears meshing is 10Nm to 35Nm.
Planet gear pad is provided with two and thinks corresponding with the inner ring of planetary outer ring and housing, and it is fixed and is connected on planetary pinion, easy for installation, be convenient to maintenance and change.
Sun gear pad is curved structure also, forms a kind of inside elastic pressure to sun gear, strengthens its engagement effect further.
Because differential casing is high strength toughness spheroidal graphite cast iron, when being subject to complex road surface and other unpredictalbe problem, the phenomenon of differential casing fracture can not be there is, thus embody the function of high strength differential mechanism.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present application or technological scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, the accompanying drawing that the following describes is only some embodiments recorded in the application, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings;
Fig. 1: be plan view of the present utility model;
Fig. 2 is that planet gear pad partly cuts open structural representation;
Fig. 3 is sun gear gasket construction figure;
Wherein 1differential mechanism left shell, 2sun gear, 3sun gear pad, 4planet gear pad, 5 crossesplanet pin, 6planetary pinion, 7sun gear pad,
8sun gear, 9right differential housing, 10planet gear pad, 11bolt, 12planetary pinion.
Embodiment
The correlation technique content do not addressed below all can adopt or use for reference prior art.
Technological scheme in the application is understood better in order to make those skilled in the art person, below in conjunction with the accompanying drawing in the embodiment of the present application, technological scheme in the embodiment of the present application is clearly and completely described, obviously, described embodiment is only some embodiments of the present application, instead of whole embodiments.Based on the embodiment in the application, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all should belong to the scope of the application's protection.
Shown in Fig. 1, a kind of high strength low noise differential assembly, comprises differential mechanism left shell 1 and right differential housing 9; Be provided with a sun gear 2 in differential mechanism left shell 1, right differential housing 9 is provided with a sun gear 8; A cross planetary pinion 6 is provided with by cross planet pin 5 between two sun gears; Cross planetary pinion 6 and two sun gears respectively gear coordinate.
The sun gear number of teeth 16 is chosen, modulus 5.5 in the present embodiment; The planetary bevel gear number of teeth 10, modulus 5.5; Described planet pin 5 adopts cross form, and within requiring the Tolerance of Degree of position 0.04 of each axle journal.The position degree of four planetary gear shaft hole requires 0.05; The central plane in aperture must on the mold joint of left and right housing.
The utility model is also equipped with sun gear pad 3, on sun gear 8 back side, sun gear pad 7 is housed on sun gear 2 back side; Planet gear pad is equipped with at planetary pinion 6 back side.
Planet gear pad described in the present embodiment is provided with two: planet gear pad 4 and planet gear pad 10, two planet gear pads 4 are connected respectively with 10 and are fixed on outside the middle part of planetary pinion 6.
For coordinating planetary external shape, planet gear pad 4 and 10 is designed to arcuate structure, shown in Fig. 2 by this enforcement: described planet gear pad sphere outer radius is R51 millimeter, and inside radius is 49 millimeters; Its material is that 65Mn is with steel, and hardness is 450 to 490HV.
In the present embodiment, sun gear gasket-end face tilt is arranged, as shown in Figure 3,1.5 degree to 2 degree, angle of inclination; Its material is that 65Mn is with steel, and hardness is 450 to 490HV.
During assembling, sun gear pad 3,7 and sun gear 2,8 are assemblied in the hole of differential mechanism left and right housing 1,9, planet gear pad 4,10 and planetary pinion 6,12 are assemblied on the axle journal of planet pin 5, refill fit over differential mechanism left shell 1 sphere in, then sun gear 8 will be housed and sun gear pad 7 right differential housing is assemblied on differential mechanism left shell, and the planetary gear shaft hole of planet pin and right differential housing is aligned, finally with bolt left and right differential casing connected and tighten, and bolt thrust washer is locked.Detect with torsionmeter after assembling, after differential assembly assembling, its detent torque is 10Nm to 35Nm, and maximum starting torque is not more than 35Nm, and rotation should without clamping stagnation and anomaly.
In working procedure, sun gear, planetary pinion pass through the elastic reaction of two pads, ingear state all the time, thus reduce the noise in travelling.
The above is only the preferred implementation of the application, those skilled in the art is understood or realizes the application.To be apparent to one skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from the spirit or scope of the application, can realize in other embodiments.Therefore, the application can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (6)

1. a high strength low noise differential assembly, is characterized in that, comprises the left and right housing of differential mechanism; Respectively be provided with a sun gear in left and right housing, have cross planetary pinion between two sun gears, cross planetary pinion and two sun gears respectively gear teeth coordinate; Sun gear pad is equipped with at the sun gear back side, and sun gear pad is set on sun gear and between sun gear and corresponding housing, planet gear pad is equipped with at the planetary pinion back side.
2. differential assembly according to claim 1, is characterized in that: described planet gear pad is provided with two, and two planet gear pads connect respectively and are fixed on outside planetary middle part.
3. differential assembly according to claim 1 and 2, is characterized in that: described planet gear pad is arcuate structure.
4. differential assembly according to claim 1, is characterized in that: described planet gear pad sphere outer radius is R51 millimeter, and inside radius is 49 millimeters; Its material is that 65Mn is with steel, and hardness is 450 to 490HV.
5. differential assembly according to claim 1, its characteristic is: the described sun gear number of teeth 16, modulus 5.5; The planetary bevel gear number of teeth 10, modulus 5.5.
6. differential assembly according to claim 1, is characterized in that: described sun gear gasket-end face tilt is arranged, 1.5 degree to 2 degree, angle of inclination; Its material is that 65Mn is with steel, and hardness is 450 to 490HV.
CN201420661299.0U 2014-11-07 2014-11-07 A kind of high strength low noise differential assembly Active CN204512353U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420661299.0U CN204512353U (en) 2014-11-07 2014-11-07 A kind of high strength low noise differential assembly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420661299.0U CN204512353U (en) 2014-11-07 2014-11-07 A kind of high strength low noise differential assembly

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CN204512353U true CN204512353U (en) 2015-07-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108413004A (en) * 2018-05-07 2018-08-17 江苏太平洋齿轮传动有限公司 Using the high-precision differential mechanism of spherical pad

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108413004A (en) * 2018-05-07 2018-08-17 江苏太平洋齿轮传动有限公司 Using the high-precision differential mechanism of spherical pad

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