CN204509261U - The automatic loaded steamer device of a kind of planer-type wine unstrained spirits - Google Patents
The automatic loaded steamer device of a kind of planer-type wine unstrained spirits Download PDFInfo
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- CN204509261U CN204509261U CN201520150640.0U CN201520150640U CN204509261U CN 204509261 U CN204509261 U CN 204509261U CN 201520150640 U CN201520150640 U CN 201520150640U CN 204509261 U CN204509261 U CN 204509261U
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- loaded steamer
- unstrained spirits
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Abstract
The utility model discloses the automatic loaded steamer device of a kind of planer-type wine unstrained spirits, comprise gantry Robot for steamer, loaded steamer topworks, binocular vision recognition system and Controlling System; Described gantry Robot for steamer is made up of the guide rail of two levels, two root posts, crossbeam and ram, and described loaded steamer topworks is arranged on ram; Described binocular vision recognition system comprises race vapour identification thermal infrared imager and the level identification thermal infrared imager of output terminal difference connection control system input terminus.The weight-carrying ability of gantry of the present utility model Robot for steamer is good, can reduce the requirement to robot performance, and then reduces equipment cost input; Adopt the guide rail be made up of level gauge, V-type rail and rack combination, the microdisplacement produced in loaded steamer moving process can be born and the position caused offsets, thus guarantee the accuracy of cloth feed supplement, improve distilling effect; Adopt binocular recognition system to obtain charge level temperature distribution and height, make wine unstrained spirits even, avoid airway obstruction to press vapour, guarantee distilling effect.
Description
Technical field
The utility model relates to wine unstrained spirits loaded steamer field, is specifically related to the automatic loaded steamer device of a kind of planer-type wine unstrained spirits.
Background technology
As the saying goes " giving birth to perfume by fermentation, Titian by distillation ", in the production process of yeast wine, continued to use this distillation plant of rice steamer bucket over the past thousands of years always.Rice steamer bucket is truncated cone-shaped (flowerpot shape) distiller, and back cut diameter is about 2m, end mouth diameter is about 1.8m, high about 1m, and top movable lid connects with water cooler, and bottom porous rice steamer double-edged fine-toothed comb is separated by well heater.Loaded steamer is loaded in rice steamer bucket by solid-state for the wet viscosity of solid state fermentation maturation loose shape wine unstrained spirits, utilizes high-temperature steam by the alcohol concentrating and separating in wine unstrained spirits, extract fragrance and the process reconfigured.In loaded steamer process, be connected with steam at the bottom of rice steamer, even loosely spreading wine unstrained spirits from level to level during rice steamer in requirement, accomplish " gently sprinkle evenly rice steamer in paving, exploration steam, limit is high, normal, basic ", in spreading process, vapour is not run in unstrained spirits material top layer, and in material, even the faling apart of air flue distribution does not unobstructedly press vapour.Current automatic or Semiautomatic steamer feeding device generally adopts articulated robot, and weigh when wine unstrained spirits filled by the feed bin of cloth topworks hundreds of jin, higher to the performance requriements of articulated robot, so that the price of loaded steamer device is high, affects the production cost of white wine; And cloth topworks generally can not simulate artificial loaded steamer and realizes quantitative discharging, evenly sheds cloth, affects distilling effect; In addition, also has the temperature distribution information adopted in infrared camera collection rice steamer bucket at present, judge whether to there is deflation phenomenon, and then fixed point feed supplement is carried out to deflation region, but charge level height in rice steamer bucket cannot be judged, when the drop of cloth topworks and charge level causes feed supplement, wine unstrained spirits is shed actual area coverage and is greater than target area, and the wine unstrained spirits amount of shedding exceeds actual needs, and then cause wine unstrained spirits skewness, be easy to the phenomenon occurring airway obstruction pressure vapour, affect distilling effect.
Summary of the invention
The technical problems to be solved in the utility model is to provide the automatic loaded steamer device of a kind of planer-type wine unstrained spirits, existing price that is automatic or semi-automatic bottling device can be solved high, affect liquor production cost, and artificial loaded steamer can not be simulated realize quantitative discharging, evenly shed cloth, with cannot judge charge level height in rice steamer bucket, easily there is the phenomenon of airway obstruction pressure vapour, affect the problem of distilling effect.
The utility model is achieved through the following technical solutions:
The automatic loaded steamer device of a kind of planer-type wine unstrained spirits, comprises gantry Robot for steamer, loaded steamer topworks, binocular vision recognition system and Controlling System; Described gantry Robot for steamer is made up of the guide rail of two levels, two root posts, crossbeam and ram, described two guide rails are arranged at rice steamer bucket both sides respectively, described two root post bottoms be slidably connected to two guide rails respectively and with the transmission of X-axis driving mechanism, described crossbeam two ends be connected to two root posts respectively by slide plate slides and with the transmission of Z axis lift drive mechanism, described ram be slidably connected to crossbeam and with the transmission of Y-axis driving mechanism, described loaded steamer topworks by Z axis fine setting driving mechanism be arranged on ram; Described binocular vision recognition system comprises race vapour identification thermal infrared imager and the level identification thermal infrared imager of output terminal difference connection control system input terminus, wherein running vapour identification thermal infrared imager is arranged on directly over rice steamer bucket, level identification thermal infrared imager is arranged on column or crossbeam, and the two gathers the charge level information in rice steamer bucket from different perspectives; The controller input terminus connection control system output terminal respectively of described X-axis driving mechanism, Z axis lift drive mechanism, Y-axis driving mechanism, Z axis fine setting driving mechanism and loaded steamer topworks.
Further scheme of the present utility model is that described guide rail comprises the base of H-shaped, and the jut of both sides, described base upper surface is respectively equipped with level gauge and V-type rail, is provided with tooth bar in the groove of described base upper surface; Described column lower end is provided with coaster, described coaster is provided with the wheel coordinated with level gauge and V-type rail respectively, and the gear coordinated with tooth bar, described gear and the transmission of X-axis driving mechanism.
Further scheme of the present utility model is, described loaded steamer topworks comprises the feed bin that lower end coaxial communication has chute feeder, and coaxially run through the stir shaft of feed bin, described stir shaft passes upper end and the drive-motor transmission of feed bin, the top being arranged in feed bin is provided with stirring material-loosing apparatus, the bottom being arranged in chute feeder is provided with screw feed mechanism, and the lower end passing chute feeder is connected with rotation and sheds sieve, the controller input terminus connection control system output terminal of described drive-motor.
Further scheme of the present utility model is, described stirring material-loosing apparatus is the screw-blade be connected on stir shaft, and described screw-blade is provided with three layers, and every layer is provided with six.
Further scheme of the present utility model is, the varying pitch screw that described screw feed mechanism is made up of the less top of pitch and the larger bottom of pitch.
Further scheme of the present utility model is, the outer wall of described feed bin is provided with the anti-sticking device of vibration, described feed bin top is also provided with level gage, and described rotation is shed sieve lower end and is also provided with rang sensor, the output terminal connection control system input terminus of described level gage and rang sensor.
Further scheme of the present utility model is, described rotation sheds sieve in bowl-shape, and stir shaft lower end to be inserted and at the bottom of being fixedly connected on bowl from the rim of a bowl; The wall that sieve is shed in described rotation is evenly provided with multiple sieve aperture.
Further scheme of the present utility model is, described Controlling System is made up of industrial computer and PLC programmable logic controller, described race vapour identification thermal infrared imager and level identification thermal infrared imager are thermal infrared imager, industrial computer input terminus is connected respectively by image data processor, described industrial computer communicates with PLC programmable logic controller, and described X-axis driving mechanism, Z axis lift drive mechanism, Y-axis driving mechanism, Z axis fine setting driving mechanism is connected PLC programmable logic controller output terminal respectively with the controller input terminus of loaded steamer topworks.
Further scheme of the present utility model is, described X-axis driving mechanism is servomotor; Described Z axis lift drive mechanism is the hydro-cylinder vertically installed, and its piston rod top is fixedly connected with slide plate; Described Y-axis driving mechanism is the Y-axis leading screw with the transmission of Y-axis drive-motor, and described Z axis fine setting driving mechanism is the Z axis leading screw with the transmission of Z axis drive-motor, and described loaded steamer topworks is arranged on the nut seat of Z axis leading screw.
The utility model advantage is compared with prior art:
One, the weight-carrying ability of gantry Robot for steamer is good, can reduce the requirement to robot performance, and then reduces equipment cost input, and the manufacturing cost of white wine;
Two, Z axis lift drive mechanism is adopted to promote loaded steamer topworks with fixed value during every layer of cloth, adopt Z axis fine setting driving mechanism to adjust rotation in real time during feed supplement and shed the ejection height being sieved to charge level in rice steamer bucket, realize cloth, feed supplement more even, improve distilling effect;
Three, adopt the guide rail be made up of level gauge, V-type rail and rack combination, the microdisplacement produced in loaded steamer moving process can be born and the position caused offsets, thus guarantee the accuracy of cloth feed supplement, improve distilling effect further;
Four, in feed bin, motor-driven stirring material-loosing apparatus is arranged through, wet sticky wine unstrained spirits material in feed bin is made to keep loose condition (of surface), avoid bonding, ensure that all even porousness of each material loading is consistent, rotation is shed sieve simulation and is manually swung rice steamer on shovel, successively loaded steamer cloth, feed supplement, carry out uniform distribution, layer-by-layer distribution, leakage hot repair material, realize loaded steamer cloth, feed supplement region gently sprinkles evenly paving, upper rice steamer effect that limit is high, normal, basic;
Five, the varying pitch screw that is made up of the less top of pitch and the larger bottom of pitch of screw feed mechanism, top fine pitch screw rod realizes quantitative feed, bottom large-lead screw can ensure that wine unstrained spirits material can not putty in conveying, keep the loose of wine unstrained spirits material, quantitative wine unstrained spirits material is sent into rotating screen shed, improve upper rice steamer effect further;
Six, adopt binocular recognition system, two thermal infrared imagers gather the charge level information in rice steamer bucket from different perspectives, can the distribution of Obtaining Accurate charge level temperature and height, and then improve the tolerance range of feed supplement, wine unstrained spirits is evenly distributed, avoids the phenomenon occurring airway obstruction pressure vapour, guarantee distilling effect.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is guide rail 2 structural representation.
Fig. 3 is the structural representation of column and crossbeam.
Fig. 4 is the structural representation of crossbeam and loaded steamer topworks.
Fig. 5 is the A direction view of Fig. 4.
Fig. 6 is the structural representation of loaded steamer topworks.
Embodiment
The automatic loaded steamer device of a kind of planer-type wine unstrained spirits as shown in Fig. 1 ~ 5, the Controlling System comprising gantry Robot for steamer, loaded steamer topworks 7, binocular vision recognition system and be made up of industrial computer and PLC programmable logic controller.
Described gantry Robot for steamer is by the guide rail 2 of two levels, two root posts 4, crossbeam 5 and ram 6 form, described two guide rails 2 are arranged at rice steamer bucket 1 both sides respectively, every bar guide rail 2 comprises the base 16 of H-shaped, the jut of both sides, described base 16 upper surface is respectively equipped with level gauge 13 and V-type rail 14, tooth bar 15 is provided with in the groove of described base 16 upper surface, described column 4 lower end is provided with coaster 3, described coaster 3 is provided with the wheel coordinated with level gauge 13 and V-type rail 14 respectively, and the gear to coordinate with tooth bar 15, described gear and the servo motor transmission as X-axis driving mechanism 8, before described coaster 3, rear is respectively equipped with the ultrasonic transducer of output terminal connection control system input terminus, be used for encountering obstacle when preventing motion, described crossbeam 5 two ends are slidably connected to two root posts 4 respectively by slide plate 10, and described slide plate 10 is fixedly connected with the hydraulic cylinder piston rod top of vertically installing, and described hydro-cylinder is as Z axis lift drive mechanism 17, described ram 6 is slidably connected to crossbeam 5, and with Y-axis leading screw 11 transmission, described Y-axis leading screw 11 and Y-axis drive-motor 9 transmission, described ram 6 is provided with by the Z axis leading screw 25 of Z axis drive-motor 12 transmission, described loaded steamer topworks 7 is arranged on the nut seat 18 of Z axis leading screw 25.Guide rail 2, crossbeam 5 and ram 6 are separately installed with X-axis travel switch 19, Y-axis travel switch 21, Z axis travel switch 23, X-axis travel switch 19 on its middle guide 2 is for positioning Zeng Tong center, Y-axis travel switch 21 on crossbeam 5 is for ensureing that ram 6 makes traverse along crossbeam 5, loaded steamer topworks 7 can not collide with rice steamer bucket 1, Z axis travel switch 23 on ram 6 for ensure loaded steamer topworks 7 along Z axis leading screw 25 lead screw pair lifting time, do not exceed setting range, remain at suitable shedding in scope.Guide rail 2, crossbeam 5 and ram 6 are also separately installed with X-axis laser ranger 20, Y-axis laser ranger 22, Z axis laser ranger 24, X-axis laser ranger 20 on its middle guide 2 measure in real time loaded steamer topworks 7 in the X-axis direction shed coordinate, Y-axis laser ranger 22 on crossbeam 5 in real time loaded steamer topworks 7 in the Y-axis direction shed coordinate, the relative coordinate of the Z axis laser ranger 24 on ram 6 in real time between loaded steamer topworks 7 and ram 6.
For ensureing loaded steamer positioning precision and kinematic accuracy, alleviating impact energy, Y-axis shifting roller 26 and Y-axis support roller 27 are housed between crossbeam 5 and ram 6, the pretension between the two and crossbeam 6 and gap, by adjusting its excentric shaft to realize.
Described binocular vision recognition system comprises runs vapour identification thermal infrared imager and level identification thermal infrared imager, wherein running vapour identification thermal infrared imager is arranged on directly over rice steamer bucket, level identification thermal infrared imager is arranged on column 4 or crossbeam 5, and the two gathers the charge level information in rice steamer bucket from different perspectives.
Described loaded steamer topworks 7 as shown in Figure 2 comprises the feed bin 74 that lower end coaxial communication has chute feeder 77, and coaxially run through the stir shaft 71 of feed bin 74, described stir shaft 71 passes upper end and drive-motor 72 transmission of feed bin 74, the top being arranged in feed bin 74 is provided with stirs material-loosing apparatus 73, the bottom being arranged in chute feeder 77 is provided with screw feed mechanism 75, the lower end passing chute feeder 77 is connected with rotation and sheds sieve 76, the controller input terminus connection control system output terminal of described drive-motor 72.Described stirring material-loosing apparatus 73 is connected to the screw-blade on stir shaft 71, and described screw-blade is provided with three layers, and every layer is provided with six.The varying pitch screw that described screw feed mechanism 75 is made up of the less top of pitch and the larger bottom of pitch; Described rotation sheds sieve 76 in bowl-shape, and stir shaft 71 lower end to be inserted and at the bottom of being fixedly connected on bowl from the rim of a bowl; The wall that sieve 76 is shed in described rotation is evenly provided with multiple sieve aperture.The outer wall of described feed bin 74 is provided with the anti-sticking device 78 of vibration, can ensure that the wine unstrained spirits material wetting, glue falls smoothly, can not be bonded on feed bin 74; Described feed bin 74 top is also provided with capacitance sensing level gage 79, for the wine unstrained spirits material height in real-time detecting material storehouse 74, controls fill process; Described rotation is shed sieve 76 lower end and is also provided with rang sensor, sheds the distance of charge level in sieve 76 to rice steamer bucket, the ejection height of dynamic conditioning Z-direction for detecting in real time to rotate, and during to guarantee feed supplement, every layer of wine unstrained spirits material is shed evenly; The output terminal connection control system input terminus of described level gage 79 and rang sensor.
Described industrial computer communicates with PLC programmable logic controller, industrial computer is as upper computer, mainly complete the data gathering treating wine unstrained spirits material in loaded steamer bucket, the data fusion of wine unstrained spirits image, shed the temperature of the wine unstrained spirits bed of material, leak the detection at vapour position, the collection of loaded steamer topworks 7 attitude data, the data handling procedures such as process and interpolation operation, PLC programmable logic controller is as field controller, mainly complete the motion control of gantry Robot for steamer, and the real-time information that loaded steamer topworks 7 operates is sent to corresponding man-machine interface by RS232 communication data line, the running of touch-screen to loaded steamer topworks 7 is used to monitor, directly carry out operation by touch-screen to loaded steamer topworks 7 during work to control.
Between the guide rail 2 of gantry Robot for steamer, place two rice steamer buckets, be another rice steamer barreled rice steamer cloth again, and the rice steamer bucket filled carries out discharging, can increase work efficiency after filling a rice steamer bucket.
Claims (9)
1. the automatic loaded steamer device of planer-type wine unstrained spirits, is characterized in that: comprise gantry Robot for steamer, loaded steamer topworks (7), binocular vision recognition system and Controlling System, described gantry Robot for steamer is by the guide rail (2) of two levels, two root posts (4), crossbeam (5) and ram (6) composition, described two guide rails (2) are arranged at rice steamer bucket (1) both sides respectively, described two root posts (4) bottom be slidably connected to two guide rails (2) respectively and with X-axis driving mechanism (8) transmission, described crossbeam (5) two ends be slidably connected to two root posts (4) respectively by slide plate (10) and with Z axis lift drive mechanism (17) transmission, described ram (6) be slidably connected to crossbeam (5) and with the transmission of Y-axis driving mechanism, described loaded steamer topworks (7) is arranged on ram (6) by Z axis fine setting driving mechanism, described binocular vision recognition system comprises race vapour identification thermal infrared imager and the level identification thermal infrared imager of output terminal difference connection control system input terminus, wherein running vapour identification thermal infrared imager is arranged on directly over rice steamer bucket, level identification thermal infrared imager is arranged on column (4) or crossbeam (5), and the two gathers the charge level information in rice steamer bucket from different perspectives, the controller input terminus respectively connection control system output terminal of described X-axis driving mechanism (8), Z axis lift drive mechanism (17), Y-axis driving mechanism, Z axis fine setting driving mechanism and loaded steamer topworks (7).
2. the automatic loaded steamer device of a kind of planer-type wine unstrained spirits as claimed in claim 1, it is characterized in that: described guide rail (2) comprises the base (16) of H-shaped, the jut of described base (16) both sides, upper surface is respectively equipped with level gauge (13) and V-type rail (14), is provided with tooth bar (15) in the groove of described base (16) upper surface; Described column (4) lower end is provided with coaster (3), described coaster (3) is provided with the wheel coordinated with level gauge (13) and V-type rail (14) respectively, and the gear, described gear and X-axis driving mechanism (8) transmission that coordinate with tooth bar (15).
3. the automatic loaded steamer device of a kind of planer-type wine unstrained spirits as claimed in claim 1, it is characterized in that: described loaded steamer topworks (7) comprises the feed bin (74) that lower end coaxial communication has chute feeder (77), and coaxially run through the stir shaft (71) of feed bin (74), described stir shaft (71) passes upper end and drive-motor (72) transmission of feed bin (74), the top being arranged in feed bin (74) is provided with stirs material-loosing apparatus (73), the bottom being arranged in chute feeder (77) is provided with screw feed mechanism (75), the lower end passing chute feeder (77) is connected with rotation and sheds sieve (76), the controller input terminus connection control system output terminal of described drive-motor (72).
4. the automatic loaded steamer device of a kind of planer-type wine unstrained spirits as claimed in claim 3, is characterized in that: described stirring material-loosing apparatus (73) is connected to the screw-blade on stir shaft (71), and described screw-blade is provided with three layers, and every layer is provided with six.
5. the automatic loaded steamer device of a kind of planer-type wine unstrained spirits as claimed in claim 3, is characterized in that: the varying pitch screw that described screw feed mechanism (75) is made up of the less top of pitch and the larger bottom of pitch.
6. the automatic loaded steamer device of a kind of planer-type wine unstrained spirits as claimed in claim 3, it is characterized in that: the outer wall of described feed bin (74) is provided with the anti-sticking device of vibration (78), described feed bin (74) top is also provided with level gage (79), described rotation is shed sieve (76) lower end and is also provided with rang sensor, the output terminal connection control system input terminus of described level gage (79) and rang sensor.
7. the automatic loaded steamer device of a kind of planer-type wine unstrained spirits as claimed in claim 3, is characterized in that: described rotation sheds sieve (76) in bowl-shape, and stir shaft (71) lower end to be inserted and at the bottom of being fixedly connected on bowl from the rim of a bowl; The wall that sieve (76) are shed in described rotation is evenly provided with multiple sieve aperture.
8. the automatic loaded steamer device of a kind of planer-type wine unstrained spirits as claimed in claim 1, it is characterized in that: described Controlling System is made up of industrial computer and PLC programmable logic controller, described race vapour identification thermal infrared imager and level identification thermal infrared imager are thermal infrared imager, industrial computer input terminus is connected respectively by image data processor, described industrial computer communicates with PLC programmable logic controller, described X-axis driving mechanism (8), Z axis lift drive mechanism (17), Y-axis driving mechanism, Z axis fine setting driving mechanism is connected PLC programmable logic controller output terminal respectively with the controller input terminus of loaded steamer topworks (7).
9. the automatic loaded steamer device of a kind of planer-type wine unstrained spirits as described in claim 1 or 8, is characterized in that: described X-axis driving mechanism (8) is servomotor; Described Z axis lift drive mechanism (17) is the hydro-cylinder vertically installed, and its piston rod top is fixedly connected with slide plate (10); Described Y-axis driving mechanism is the Y-axis leading screw (11) with Y-axis drive-motor (9) transmission, described Z axis fine setting driving mechanism is the Z axis leading screw (25) with Z axis drive-motor (12) transmission, and described loaded steamer topworks (7) is arranged on the nut seat (18) of Z axis leading screw (25).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520150640.0U CN204509261U (en) | 2015-03-17 | 2015-03-17 | The automatic loaded steamer device of a kind of planer-type wine unstrained spirits |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520150640.0U CN204509261U (en) | 2015-03-17 | 2015-03-17 | The automatic loaded steamer device of a kind of planer-type wine unstrained spirits |
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| CN201520150640.0U Expired - Fee Related CN204509261U (en) | 2015-03-17 | 2015-03-17 | The automatic loaded steamer device of a kind of planer-type wine unstrained spirits |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105775780A (en) * | 2016-02-24 | 2016-07-20 | 常州机电职业技术学院 | Intelligent material distribution device of steamer filling system |
| CN111747137A (en) * | 2020-07-21 | 2020-10-09 | 中国科学院自动化研究所 | One-machine multi-steamer feeding system |
| CN112961743A (en) * | 2021-01-28 | 2021-06-15 | 厦门航天思尔特机器人系统股份公司成都分公司 | Vinasse stacking fermentation material scattering device, material scattering system and material scattering method thereof |
| CN116253173A (en) * | 2023-05-10 | 2023-06-13 | 山东青州云门酒业(集团)有限公司 | Hopper type white spirit steamer feeding device |
-
2015
- 2015-03-17 CN CN201520150640.0U patent/CN204509261U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105775780A (en) * | 2016-02-24 | 2016-07-20 | 常州机电职业技术学院 | Intelligent material distribution device of steamer filling system |
| CN111747137A (en) * | 2020-07-21 | 2020-10-09 | 中国科学院自动化研究所 | One-machine multi-steamer feeding system |
| CN112961743A (en) * | 2021-01-28 | 2021-06-15 | 厦门航天思尔特机器人系统股份公司成都分公司 | Vinasse stacking fermentation material scattering device, material scattering system and material scattering method thereof |
| CN116253173A (en) * | 2023-05-10 | 2023-06-13 | 山东青州云门酒业(集团)有限公司 | Hopper type white spirit steamer feeding device |
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