CN204504197U - A kind of attaching type vacuum pouring system - Google Patents
A kind of attaching type vacuum pouring system Download PDFInfo
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- CN204504197U CN204504197U CN201520163461.0U CN201520163461U CN204504197U CN 204504197 U CN204504197 U CN 204504197U CN 201520163461 U CN201520163461 U CN 201520163461U CN 204504197 U CN204504197 U CN 204504197U
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- locating
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- pouring
- attaching type
- bracing frame
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Abstract
A kind of attaching type vacuum pouring system, comprises base, fixed mount, closing device, attemperator, apparatus for pouring, depassing unit, positioning-lifting device; Fixed mount is loaded on base top surrounding, and base bottom center is provided with locating hole; Attemperator comprises attaching type insulation jacket, and attaching type insulation jacket is made up of two halves insulation jacket, and half and half insulation jacket is equipped with closing device; Closing device comprises guide shaft, linear bearing two, drives cylinder, and guide shaft is fixedly loaded on fixed mount by mount pad, and linear bearing two is connected with half insulation jacket; Apparatus for pouring comprises accumulator and baiting valve, and accumulator discharge outlet installs baiting valve; Apparatus for pouring lower end is provided with positioning-lifting device; Depassing unit comprises vacuum (-tight) housing, vacuum (-tight) housing is connected with vavuum pump, vacuum valve, and the upper and lower end face of vacuum (-tight) housing is equipped with sealing ring, positioning spigot.The utility model has the advantages such as location is simple, accurate, production efficiency is high, labour intensity is low, reliability is high, security is good.
Description
Technical field
The utility model relates to a kind of for the vacuum pouring system containing energy, danger, corrosivity explosive industry fluid applications.
Background technology
The vacuum pouring system of current domestic majority is carried out filling to product to be cast under the condition of vacuum, insulation, and cast liquid material is carried out to vacuum degassing and mostly adopted vacuum pouring tank/case, product to be cast need be hung in vacuum pouring tank/case, and vacuum pouring tank/case adopts the mode of cavity radiation to the insulation of product to be cast.Production efficiency is low, and labour intensity is large, and the continuous batchization that can not meet type product of the same race is very well produced.
Summary of the invention
Goal of the invention of the present utility model is to overcome prior art above shortcomings, and provides a kind of attaching type vacuum pouring system, which raises heat transfer efficiency, and meets technological operation performance very well; Greatly reduce labour intensity; Continuous, the batch production requirements of same model product can be met well.
Technical solution of the present utility model: comprise base, fixed mount, for clamp the closing device of product to be cast, attemperator, apparatus for pouring, for apparatus for pouring cavity is exhausted with product cavity to be cast depassing unit, for locating the positioning-lifting device docking apparatus for pouring; Described fixed mount is loaded on base top surrounding, and base bottom center is provided with the locating hole for locating product to be cast; Described attemperator comprises attaching type insulation jacket, attaching type insulation jacket is made up of two halves insulation jacket, and every half insulation jacket is divided into again four layers, each interlayer adopt thermal insulation separation from, and closing device is equipped with by flexible pipe by corresponding every layer of connection, half and half insulation jacket; Described closing device comprises guide shaft, the linear bearing two be set on guide shaft, for driving linear bearing two along the driving cylinder of guide shaft Relative sliding, guide shaft is fixedly loaded on fixed mount by mount pad, and linear bearing two is connected with half insulation jacket; Described apparatus for pouring comprises accumulator and baiting valve, all has insulation construction, and accumulator discharge outlet installs baiting valve, successively by locating, and connecting components, degassing screen plate, vacuum (-tight) housing extremely, realizes pouring into a mould the docking of product to be cast; Apparatus for pouring lower end is provided with positioning-lifting device; Described depassing unit comprises vacuum (-tight) housing, vacuum (-tight) housing is connected with vavuum pump, vacuum valve, and the upper and lower end face of vacuum (-tight) housing is equipped with sealing ring, positioning spigot.
Also comprise servicing unit, described servicing unit comprises bracing frame for installing positioning-lifting device, for lifting the locating support of casting positioning dispensing device.
Described servicing unit also comprises and to coordinate the guide rail of slippage with bracing frame, be loaded on melt pit cover plate between fixed mount and bracing frame, and guide rail is loaded on melt pit cover plate, and bracing frame bottom is provided with castor.
Location and locking device are housed between support frame as described above and guide rail, and described location and locking device comprise the upper fixed seat being mounted on bracing frame, the lower fixed seat being mounted on guide rail, are plugged in bearing pin between upper fixed seat and lower fixed seat.
Be plugged in the locating, and connecting components of bracing frame in the middle part of described positioning-lifting device comprises, be loaded on the compression spring between locating, and connecting components and bracing frame, the alignment pin being installed in locating, and connecting components, linear bearing one; Locating, and connecting components upper end is provided with the seam for being located by connecting with apparatus for pouring, and compression spring one end and locating, and connecting components offset, and the compression spring other end and bracing frame offset, for resetting to coupling assembling after apparatus for pouring shifts out; Alignment pin is loaded on bracing frame through linear bearing one, slides up and down along linear bearing one.
Perforate in the middle part of support frame as described above, locating, and connecting components is installed on the tapping of bracing frame, realizes the lifting of locating, and connecting components under the effect of apparatus for pouring gravity, and locating, and connecting components upper end is docked with apparatus for pouring, and locating, and connecting components lower end is docked with vacuum (-tight) housing.
Described locating support is fixedly installed in bracing frame, and locating support upper surface is installed with alignment pin.
Described vacuum (-tight) housing is with side vacuum interface, and its upper and lower end face is equipped with seam, positions docking by the interior-type seam of upper surface to connection positioning component, to be positioned dock by the interior-type seam of lower surface with product to be cast.Between described locating, and connecting components lower surface and vacuum (-tight) housing upper surface, reserved certain space, is convenient to bracing frame along guide rail slippage, realizes the fast hoisting of product to be cast.
Described vacuum (-tight) housing lower end is provided with degassing screen plate, and degassing screen plate is uniform liquid material partition seam gap structure, is placed in vacuum (-tight) housing interior-type seam, above connects locating, and connecting components, sealed each other by sealing ring.
Described guide shaft is provided with the limit assembly for forcing spacing driving cylinder.
The utility model advantage is compared with prior art:
(1) attaching type insulation jacket of the present utility model, can realize thermal insulation medium to the efficient conduction of product to be cast and hierarchical control, meet technological operation requirement very well.
(2) positioning-lifting device of the present utility model, can realize the filling and orientation assemble of the quick-replaceable of product to be cast.
(3) location is reliable, and assembling is simple, and labour intensity is low.The positioning-lifting device that this system adopts, and locate and locking device, when ensure that assembling from bottom to top, positioning precision is high, and manual intervention is few.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is positioning-lifting device Butt sealing figure.
Fig. 3 is location and locking device installation diagram.
Fig. 4 is limit assembly installation diagram.
Detailed description of the invention
As shown in Figure 1, the utility model is from bottom to top primarily of base (2), fixed mount (3), attaching type insulation jacket (4), closing device (5), vacuum (-tight) housing (12), degassing screen plate (13), positioning-lifting device, bracing frame (9), locating support (17), baiting valve (16), accumulator (20), and melt pit cover plate (7), guide rail (8), location and the composition such as locking device (21).Attaching type insulation jacket (4) is supported in fixed mount (3), and attaching type insulation jacket (4) is left and right half-and-half type structure, and every insulation jacket of half is divided into again four layers, each interlayer adopt thermal insulation separation from, and by flexible pipe by corresponding every layer of connection.Base (2) top surrounding fixed installation fixed mount (3), bottom centre is provided with the locating hole of product to be cast (11).Closing device (5) comprises driving cylinder (6), mount pad (28), guide shaft (27), limit assembly (30), linear bearing two (29), guide shaft (27) is fixed on fixed mount (3) by mount pad (28), and center, two halves insulation jacket side is all connected with driving cylinder (6).Cylinder (6) is driven to drive the fixed connecting piece of linear bearing two (29) and attaching type insulation jacket (4) along guide shaft (27) Relative sliding.Limit assembly (30), for driving the pressure of cylinder (6) spacing, is fixedly installed in guide shaft (27).Product to be cast (11) is docked in vacuum (-tight) housing (12) lower end, and upper end docking degassing screen plate (13), is provided with sealing ring each other.Positioning-lifting device bottom is docked with vacuum (-tight) housing (12), and top is docked with the sub-assembly of baiting valve (16), accumulator (20).Vacuum (-tight) housing (12) with side vacuum interface, and positions docking by the interior-type seam of upper surface to connection positioning component (15), to be positioned dock by the interior-type seam of lower surface with product to be cast (15).Degassing screen plate (13) is uniform liquid material partition seam gap structure, is placed in vacuum (-tight) housing (12) interior-type seam, above connects locating, and connecting components (15), sealed each other by sealing ring.Positioning-lifting device is supported in the center drilling place of bracing frame (9), for locating, and connecting components (15) fluctuating under the effect of compression spring (14), and by castor along guide rail (9) slippage.Locating support (17) is fixedly installed on bracing frame (9), and locating support (17) upper surface is installed with alignment pin (18), and the lifting for accumulator (20) is located.Melt pit cover plate (7) is fixed with guide rail (8), bracing frame (9) by the castor of corner, bottom along guide rail (8) slippage.Reserved certain space between locating, and connecting components (15) lower surface and vacuum (-tight) housing (12) upper surface, fluctuating of locating, and connecting components (15) is realized by the compression spring (14) be installed between locating, and connecting components (15), bracing frame (9), bracing frame (9), along guide rail (8) slippage, realizes the fast hoisting of product to be cast (11).Be equipped with between bracing frame (9) and guide rail (8) and locate and locking device (21).
As shown in Figure 2, positioning-lifting device is by locating, and connecting components (15), compression spring (14), alignment pin (10), linear bearing 1(19), sealing ring (23) etc. forms.Bracing frame (9) middle part perforate, locating, and connecting components (15) is installed on the center of bracing frame (9), and by the perforate at bracing frame (9) middle part, to realize under the effect of apparatus for pouring gravity existing locating, and connecting components (15) lifting and with the docking of vacuum (-tight) housing.Locating, and connecting components (15) is positioned and sealing with baiting valve (16) by its upper surface convex type seam and sealing ring one (22).Locating, and connecting components (15) lower surface is sealed by sealing ring two (23) and degassing screen plate (13).Degassing screen plate (13) is placed in the interior-type seam of vacuum (-tight) housing (12), is sealed by sealing ring.Alignment pin (10) is fixed on locating, and connecting components (15), compression spring (14) be installed on locating, and connecting components (15), under connect between bracing frame (9), for resetting to coupling assembling (15) after accumulator (20) and baiting valve (16) are removed, and located with apparatus for pouring by the convex type seam on its top and dock.
As shown in Figure 3, location and locking device (21) are made up of upper fixed seat (24), lower fixed seat (25), bearing pin (26) etc., upper fixed seat (24), bearing pin (26) are fixedly installed in bracing frame (9), and lower fixed seat (25) is fixedly installed in guide rail (8).Bracing frame (9) carries out slippage by castor bottom it along guide rail (8).
As shown in Figure 4, the Central Symmetry of the relative attaching type insulation jacket (4) of left and right limit assembly (30) is fixedly installed in guide shaft (27).Linear bearing two (29) is fixedly installed in attaching type insulation jacket (4), together along guide shaft (27) Relative sliding.
Installation of the present utility model and using method as follows:
1, by base (2), fixed mount (3), the pre-thermal jacket of attaching type housing (4), and closing device (5) (by guide shaft (27) and mount pad (28), linear bearing two (29), driving cylinder (6) and annex, limit assembly (30) etc. to form) etc. assembles, and connect corresponding pipeline and circuit;
2, control to drive cylinder (6), make the left and right two halves of the pre-thermal jacket of attaching type housing (4) by slippage in opened condition;
3, hang by the row in worker-house locating hole product to be cast (11) being winched to base (2) to position, and the left and right two halves controlling the pre-thermal jacket of attaching type housing (4) are closure state, clamp product to be cast (11);
4, vacuum (-tight) housing (12) is placed in product to be cast (11) upper end, and degassing screen plate (13) is placed in the deep gouge of vacuum (-tight) housing (12) upper end, connect corresponding vacuum line;
5, along guide rail (8) manual sliding support frame (9), and by locking behind location and locking device (21) and vacuum (-tight) housing (12) centralized positioning;
6, lift baiting valve (16), accumulator (20) sub-assembly to the top of positioning-lifting device, and position lifting with locating, and connecting components (15), under gravity by the lifting location sealing of locating, and connecting components (15) finishing equipment by the alignment pin (18) of locating rack (17).
Claims (10)
1. an attaching type vacuum pouring system, is characterized in that: comprise base (2), fixed mount (3), for clamp the closing device (5) of product to be cast (11), attemperator, apparatus for pouring, for apparatus for pouring cavity is exhausted with product to be cast (11) cavity depassing unit, for locating the positioning-lifting device docking apparatus for pouring;
Described fixed mount (3) is loaded on base (2) top surrounding, and base (2) bottom centre is provided with the locating hole for locating product to be cast (11);
Described attemperator comprises attaching type insulation jacket (4), and attaching type insulation jacket (4) is made up of two halves insulation jacket, half and half insulation jacket is equipped with closing device (5);
Described closing device (5) comprises guide shaft (27), the linear bearing two (29) be set on guide shaft, for driving linear bearing two (29) along the driving cylinder (6) of guide shaft (27) Relative sliding, guide shaft (27) is fixedly loaded on fixed mount (3) by mount pad (28), and linear bearing two (29) is connected with half insulation jacket;
Described apparatus for pouring comprises accumulator (20) and baiting valve (16), and accumulator (20) discharge outlet installs baiting valve (16), and apparatus for pouring lower end is provided with positioning-lifting device;
Described depassing unit comprises vacuum (-tight) housing (12), and (12) are connected with vavuum pump, vacuum valve with vacuum (-tight) housing, and vacuum (-tight) housing (12) upper and lower end face is equipped with sealing ring (23), positioning spigot.
2. attaching type vacuum pouring system according to claim 1, is characterized in that: also comprise servicing unit, and described servicing unit comprises bracing frame (9) for installing positioning-lifting device, for lifting the locating support (17) of casting positioning dispensing device.
3. attaching type vacuum pouring system according to claim 2, it is characterized in that: described servicing unit also comprises and coordinates the guide rail of slippage (8) with bracing frame (9), be loaded on melt pit cover plate (7) between fixed mount (3) and bracing frame (9), guide rail (8) is loaded on melt pit cover plate (7), and bracing frame (9) bottom is provided with castor.
4. attaching type vacuum pouring system according to claim 2, it is characterized in that: be equipped with between support frame as described above (9) and guide rail (8) and locate and locking device (21), described location and locking device (21) comprise the upper fixed seat (24) being mounted on bracing frame (9), the lower fixed seat (25) being mounted on guide rail (8), are plugged in bearing pin (26) between upper fixed seat (24) and lower fixed seat (25).
5. attaching type vacuum pouring system according to claim 2, is characterized in that: be plugged in the locating, and connecting components (15) of bracing frame (9) in the middle part of described positioning-lifting device comprises, be loaded on the compression spring (14) between locating, and connecting components (15) and bracing frame (9), the alignment pin (10) being installed in locating, and connecting components (15), linear bearing one (19); Locating, and connecting components (15) upper end is provided with the seam for being located by connecting with apparatus for pouring, compression spring (14) one end and locating, and connecting components (15) offset, compression spring (14) other end and bracing frame (9) offset, for resetting to coupling assembling (15) after apparatus for pouring shifts out; Alignment pin (10) is loaded on bracing frame (9) through linear bearing one (19).
6. attaching type vacuum pouring system according to claim 5, it is characterized in that: support frame as described above (9) middle part perforate, locating, and connecting components (15) is installed on the tapping of bracing frame (9), locating, and connecting components (15) upper end is docked with apparatus for pouring, and locating, and connecting components (15) lower end is docked with vacuum (-tight) housing (12).
7. attaching type vacuum pouring system according to claim 2, is characterized in that: described locating support (17) is fixedly installed in bracing frame (9), and locating support (17) upper surface is installed with alignment pin (18).
8. attaching type vacuum pouring system according to claim 1, is characterized in that: described vacuum (-tight) housing (12) is with side vacuum interface, and its upper and lower end face is equipped with seam.
9. attaching type vacuum pouring system according to claim 1, is characterized in that: described vacuum (-tight) housing (12) lower end is provided with degassing screen plate (13).
10. attaching type vacuum pouring system according to claim 1, is characterized in that: described guide shaft (27) is provided with the limit assembly (30) for forcing spacing driving cylinder (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520163461.0U CN204504197U (en) | 2015-03-23 | 2015-03-23 | A kind of attaching type vacuum pouring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520163461.0U CN204504197U (en) | 2015-03-23 | 2015-03-23 | A kind of attaching type vacuum pouring system |
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| Publication Number | Publication Date |
|---|---|
| CN204504197U true CN204504197U (en) | 2015-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520163461.0U Active CN204504197U (en) | 2015-03-23 | 2015-03-23 | A kind of attaching type vacuum pouring system |
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| CN (1) | CN204504197U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109654957A (en) * | 2017-10-12 | 2019-04-19 | 湖北航鹏化学动力科技有限责任公司 | A kind of combined vibrating running gate system |
| CN110981646A (en) * | 2019-12-09 | 2020-04-10 | 西安近代化学研究所 | Automatic butt joint device for explosive pouring |
-
2015
- 2015-03-23 CN CN201520163461.0U patent/CN204504197U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109654957A (en) * | 2017-10-12 | 2019-04-19 | 湖北航鹏化学动力科技有限责任公司 | A kind of combined vibrating running gate system |
| CN110981646A (en) * | 2019-12-09 | 2020-04-10 | 西安近代化学研究所 | Automatic butt joint device for explosive pouring |
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