CN204504195U - A kind of short route energy-conserving and environment-protective casting bell housing body device - Google Patents
A kind of short route energy-conserving and environment-protective casting bell housing body device Download PDFInfo
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- CN204504195U CN204504195U CN201520101718.XU CN201520101718U CN204504195U CN 204504195 U CN204504195 U CN 204504195U CN 201520101718 U CN201520101718 U CN 201520101718U CN 204504195 U CN204504195 U CN 204504195U
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- heating coil
- electromagnetic heating
- heater
- conserving
- environment
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Abstract
The utility model discloses a kind of short route energy-conserving and environment-protective casting bell housing body device, described process units is provided with induction furnace, casting ladle and sand mold chamber successively, described induction furnace comprises body of heater, the sidewall of described body of heater is provided with electromagnetic heating coil, and the magnetic field of described electromagnetic heating coil is corresponding with the magnetic field of raw material in described body of heater; The outside of described electromagnetic heating coil is provided with heat-insulation layer, and described heat-insulation layer is mineral wool fiber layer; The utility model has the advantage of: energy consumption is lower, flow process is short, and structure is simple, easy to use, reduces production cost, improves economic benefit.
Description
Technical field
The utility model relates to a kind of clutch housing process units, and specifically a kind of short route energy-conserving and environment-protective casting bell housing body device, belongs to clutch housing process units field.
Background technology
Current casting of automobile clutch housing generally adopts two-box type machine moulding, namely a kind of workpiece divides upper and lower mould, upper and lower mould by carrying out moulding by casting by sprue gate again after alignment pin location moulding, pouring procedure generally adopts rising pouring, rising pouring generally divides again two kinds of methods to carry out, one is that large mouth (having reinforcement end) is downward, and cast gate is waited to cast after introducing mould assembling from bottom; Two be large mouth (having reinforcement end) upwards, cast gate is introduced after mould assembling from bottom and is waited to cast.And so, current its energy consumption of conventional clutch housing process units is comparatively large, and flow process is longer, adds production cost, reduces operating efficiency.
Utility model content
In order to solve the problem, the utility model devises a kind of short route energy-conserving and environment-protective casting bell housing body device, and energy consumption is lower, and flow process is short, and structure is simple, easy to use, reduces production cost, improves economic benefit.
The technical solution of the utility model is:
A kind of short route energy-conserving and environment-protective casting bell housing body device, described process units is provided with induction furnace, casting ladle and sand mold chamber successively, described induction furnace comprises body of heater, the sidewall of described body of heater is provided with electromagnetic heating coil, and the magnetic field of described electromagnetic heating coil is corresponding with the magnetic field of raw material in described body of heater, thus is directly heated the raw material in body of heater by electromagnetic heating coil, energy consumption is low, the thermal efficiency is high, reduces cost, and flow process is short.The outside of described electromagnetic heating coil is provided with heat-insulation layer, and described heat-insulation layer is mineral wool fiber layer, improves heat insulation effect, reduces energy consumption.
During work, be melting in the induction furnace of 1530 ~ 1590 DEG C by raw material as scrap iron and the pig iron add temperature, obtain molten iron; Then poured in casting ladle by molten iron and breed, the incubation time is 5 ~ 10min; Wherein, tapping temperature when casting ladle poured into by molten iron is 1460 ~ 1490 DEG C, first adds the inovulant Antaciron of weight of molten iron 1% ~ 1.5% before casting ladle poured into by molten iron, stirs, skims after molten iron pours; Finally will breed gains to pour in sand mold chamber and pour into a mould, pouring temperature is 1410 ~ 1440 DEG C, is poured in 15min, after cooling to be cast, carries out clearing up and processing and becomes automobile clutch shell.
Further, the inside sidewalls of described body of heater is also provided with temperature sensor, the output of described temperature sensor is connected with controller, the output of described controller is connected with described electromagnetic heating coil, controlled the heating work of electromagnetic heating coil by controller according to the detection numerical value of temperature sensor, temperature in body of heater is remained in rational scope.
Further, the port of export in described sand mold chamber is also connected with cooler bin, vibrating bed, drawing mechanism successively, realizes the cooling to foundry goods, removal of impurities and discharging; The transport tape of transmission foundry goods is provided with in described cooler bin, refrigerator and temperature sensor is provided with in described cooler bin, the filter screen for screening out foundry goods impurity is provided with in described vibrating bed, described filter screen is provided with vibrator, pass through vibrating shaker, improve product quality, extend service life.
In addition, described electromagnetic heating coil is entwined by after a copper cash doubling, and heating effect is good, long service life.
The utility model has the advantage of: energy consumption is lower, flow process is short, and structure is simple, easy to use, reduces production cost, improves economic benefit.
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment.
Detailed description of the invention
Below preferred embodiment of the present utility model is described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the utility model, and be not used in restriction the utility model.
Embodiment 1
As shown in Figure 1, a kind of short route energy-conserving and environment-protective casting bell housing body device, described process units is provided with induction furnace 1, casting ladle 2 and sand mold chamber 3 successively, and described induction furnace comprises body of heater, and the sidewall of described body of heater is provided with electromagnetic heating coil 11, the magnetic field of described electromagnetic heating coil 11 is corresponding with the magnetic field of raw material in described body of heater, thus directly the raw material in body of heater is heated by electromagnetic heating coil, energy consumption is low, and the thermal efficiency is high, reduce cost, flow process is short.The outside of described electromagnetic heating coil 11 is provided with heat-insulation layer, and described heat-insulation layer is mineral wool fiber layer, improves heat insulation effect, reduces energy consumption.
Temperature sensor 13 is also provided with inside the sidewall 12 of described body of heater, the output of described temperature sensor 13 is connected with controller, the output of described controller is connected with described electromagnetic heating coil, controlled the heating work of electromagnetic heating coil by controller according to the detection numerical value of temperature sensor, temperature in body of heater is remained in rational scope.Described controller is single-chip microcomputer or PLC, is conventional equipment.
During work, be melting in the induction furnace of 1530 ~ 1590 DEG C by raw material as scrap iron and the pig iron add temperature, obtain molten iron; Then poured in casting ladle by molten iron and breed, the incubation time is 5 ~ 10min; Wherein, tapping temperature when casting ladle poured into by molten iron is 1460 ~ 1490 DEG C, first adds the inovulant Antaciron of weight of molten iron 1% ~ 1.5% before casting ladle poured into by molten iron, stirs, skims after molten iron pours; Finally will breed gains to pour in sand mold chamber and pour into a mould, pouring temperature is 1410 ~ 1440 DEG C, is poured in 15min, after cooling to be cast, carries out clearing up and processing and becomes automobile clutch shell.
In addition, the port of export in described sand mold chamber is also connected with cooler bin, vibrating bed, drawing mechanism successively, realizes the cooling to foundry goods, removal of impurities and discharging; The transport tape of transmission foundry goods is provided with in described cooler bin, refrigerator and temperature sensor is provided with in described cooler bin, the filter screen for screening out foundry goods impurity is provided with in described vibrating bed, described filter screen is provided with vibrator, pass through vibrating shaker, improve product quality, extend service life.
Claims (3)
1. a short route energy-conserving and environment-protective casting bell housing body device, it is characterized in that: described casing device is provided with induction furnace, casting ladle and sand mold chamber successively, described induction furnace comprises body of heater, the sidewall of described body of heater is provided with electromagnetic heating coil, and the magnetic field of described electromagnetic heating coil is corresponding with the magnetic field of raw material in described body of heater; The outside of described electromagnetic heating coil is provided with heat-insulation layer, and described heat-insulation layer is mineral wool fiber layer.
2. a kind of short route energy-conserving and environment-protective casting bell housing body device according to claim 1, is characterized in that: the port of export in described sand mold chamber is also connected with cooler bin, vibrating bed, drawing mechanism successively; Be provided with the transport tape of transmission foundry goods in described cooler bin, be provided with refrigerator and temperature sensor in described cooler bin, be provided with the filter screen for screening out foundry goods impurity in described vibrating bed, described filter screen is provided with vibrator.
3. a kind of short route energy-conserving and environment-protective casting bell housing body device according to claim 1 and 2, it is characterized in that: the inside sidewalls of described body of heater is also provided with temperature sensor, the output of described temperature sensor is connected with controller, the output of described controller is connected with described electromagnetic heating coil, is controlled the heating work of electromagnetic heating coil by controller according to the detection numerical value of temperature sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520101718.XU CN204504195U (en) | 2015-02-12 | 2015-02-12 | A kind of short route energy-conserving and environment-protective casting bell housing body device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520101718.XU CN204504195U (en) | 2015-02-12 | 2015-02-12 | A kind of short route energy-conserving and environment-protective casting bell housing body device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204504195U true CN204504195U (en) | 2015-07-29 |
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|---|---|---|---|
| CN201520101718.XU Expired - Fee Related CN204504195U (en) | 2015-02-12 | 2015-02-12 | A kind of short route energy-conserving and environment-protective casting bell housing body device |
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| CN (1) | CN204504195U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109530663A (en) * | 2018-11-20 | 2019-03-29 | 岳西县宏胜铸造有限公司 | A kind of short route energy conservation and environmental protection casting bell housing body device |
-
2015
- 2015-02-12 CN CN201520101718.XU patent/CN204504195U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109530663A (en) * | 2018-11-20 | 2019-03-29 | 岳西县宏胜铸造有限公司 | A kind of short route energy conservation and environmental protection casting bell housing body device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150729 Termination date: 20160212 |
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| CF01 | Termination of patent right due to non-payment of annual fee |