CN204503717U - Surface automatic rinser - Google Patents
Surface automatic rinser Download PDFInfo
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- CN204503717U CN204503717U CN201520017697.3U CN201520017697U CN204503717U CN 204503717 U CN204503717 U CN 204503717U CN 201520017697 U CN201520017697 U CN 201520017697U CN 204503717 U CN204503717 U CN 204503717U
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Abstract
The utility model relates to surperficial automatic rinser, for the cleaning on handset touch panel surface, the base plate center that it discloses power distribution cabinet is provided with platform rotating mechanism, the initiating terminal of cleaning machine is material loading pipeline, material loading pipeline, air blowing pipeline, charging & discharging machine mechanical arm, blanking pipeline in order front and back is accepted and is fixed on the front end of power distribution cabinet base plate, the far-end bearing platform rotating mechanism of charging & discharging machine mechanical arm, platform rotating mechanism side is provided with 1# cleaning head mechanism and 2# cleaning head mechanism, cleaning head mechanism has with the cleaning pressing plate of sinusoidal wave track cleaning material, cleaning pressing plate connects alcohol spraying mechanism.The utility model has the advantages that and can improve cleaning efficiency and cleaning quality widely.
Description
Technical field
The utility model relates to a kind of surperficial automatic erasing cleaning equipment being easy to automated production, a kind of automatic rinser of handset touch panel surface specifically.
Background technology
At present, in the manufacture process of touch-screen being applied to mobile phone, must clean on the tempered glass surface used to touch-screen, to remove foreign matter, guarantee follow-up cover plate plated film quality and pad pasting quality.Traditional method is that staff is got non-dust cloth and is stained with alcohol and cleans, and because the area of plane is comparatively large, manual wipping efficiency is low, and manually-operated unstability can cause foreign matter residual and affect quality, and operator hears alcohol for a long time simultaneously has hidden danger to health.
Summary of the invention
One of the purpose of this utility model is to provide a kind of surperficial automatic erasing cleaning machine, and it can replace staff wiping, simplifies the operation of material loading and blanking simultaneously, has both raised the efficiency the potential injury additionally reduced the person.
Two of the purpose of this utility model improves cleaning quality, solves the problem causing foreign matter remaining influence product quality because of the unstability that cleans of staff.
In order to realize above object, the technical solution adopted in the utility model is:
Automatic rinser of the present utility model comprises material loading pipeline, air blowing pipeline, charging & discharging machine mechanical arm, platform rotating mechanism, 1# cleaning head, 2# cleaning head, blanking pipeline, power distribution cabinet, base plate center as the power distribution cabinet of base is provided with platform rotating mechanism, the initiating terminal of cleaning machine is material loading pipeline, material loading pipeline, air blowing pipeline, charging & discharging machine mechanical arm, blanking pipeline in order front and back is accepted and is fixed on the front end of power distribution cabinet base plate, the far-end bearing platform rotating mechanism of charging & discharging machine mechanical arm, platform rotating mechanism side is provided with 1# cleaning head mechanism and 2# cleaning head mechanism, cleaning head mechanism has with the cleaning pressing plate of sinusoidal wave track cleaning material, cleaning pressing plate connects alcohol spraying mechanism.
Material loading pipeline is made up of driven roll shaft, bracing frame, motor, Timing Belt, synchronizing wheel, initiative roll shaft, feeding conveyer belt, feeding conveyer belt is supported by bracing frame, motor is placed in below conveyer belt end, and motor drives the initiative roll shaft on synchronizing wheel then to drive driven roll shaft that conveyer belt is advanced forward by Timing Belt.
Air blowing pipeline is immediately preceding material loading pipeline end, comprise air blowing motor, roll shaft, four Air blowing sticks, air exhauster, Y pre-determined bit block, air blowing cylinder, adjustable locating piece, roller conveyer belt, air blowing motor at air blowing pipeline foremost, be positioned at material loading pipeline intersection below, air blowing pipeline top is roller conveyer belt, there is fixed head at conveyer belt two ends, roll shaft fixed head being fixed with more than three groups Roller Shaft and being connected with air blowing motor, the utility model preferably has six groups of Roller Shaft, often organize Roller Shaft to be made up of more than 3 rollers and a Roller Shaft, often organize the roller in Roller Shaft and the roller in adjacent Roller Shaft staggered, then Roller Shaft and roller rolls is driven by air blowing driven by motor roll shaft, the fixed head of roller conveyer belt both sides is separately installed with four Air blowing sticks, wherein, two Air blowing stick installation sites are a little more than Roller Shaft, other two installation sites are below Roller Shaft, Air blowing stick is parallel to each other, and it is vertical with Roller Shaft, four Air blowing sticks are all evenly provided with gas hole in the middle part of the madial wall of roller conveyer belt, gas hole becomes miter angle with vertical direction, Y pre-determined bit block and air blowing cylinder form a whole and are installed on roller conveyer belt end, adjustable locating piece is one piece of square plate, be installed on the fixed head of roller conveyer belt end, air exhauster is arranged in the power distribution cabinet below base plate, suction opeing is in the below of roller conveyer belt, when the foul of the material on roller conveyer belt is blown off on base plate by Air blowing stick, namely taken away from suction opeing by air exhauster.Y pre-determined bit block is fixedly installed, and adjustable locating piece can carry out horizontal adjustment according to the material size that roller conveyer belt is carried, and adjusts in advance at every turn, allow conveying material when being sent to charging & discharging machine mechanical arm position just in material loading suction nozzle position.
Charging & discharging machine mechanical arm, immediately preceding air blowing pipeline end, is made up of left synchronizing wheel, left Timing Belt, left rail, left cylinder, left slider, material loading motor, bottom support frame, blanking motor, right Timing Belt, right synchronizing wheel, right guide rail, right slide block, right cylinder, right motor, wherein bottom support frame is fixed on base plate, mechanical arm long end extends the center to base plate on the direction vertical with material loading pipeline, the left side of close material loading pipeline is feeder mechanical arm, right side is blanking machine mechanical arm, the motion of feeder mechanical arm is by material loading motor, left synchronizing wheel, left Timing Belt, left rail, left slider forms, material loading motor is installed on mechanical arm near-end (short end), left synchronizing wheel is installed on mechanical arm far-end, left rail is positioned at below material loading motor, left slider is arranged on left rail, the left cylinder controlling suction nozzle is arranged on left fixed head, left fixed head is fixedly connected with left slider, the motion of blanking machine mechanical arm is made up of blanking motor, right Timing Belt, right synchronizing wheel, right guide rail, right slide block, blanking motor and material loading motor symmetry are installed, right synchronizing wheel is installed on mechanical arm far-end, right guide rail is positioned at below blanking motor, right slide block is installed on right guide rail, cutting agency is arranged on right fixed head, right slide block is connected with right fixed head, cutting agency is made up of right cylinder and right motor, right cylinder is arranged on right fixed head, right motor be arranged on be connected to right cylinder adjustable angle plate on.
Platform rotating mechanism is positioned at the center of power distribution cabinet base plate, by electric rotating machine, belt, cam drive axle, dispenser, positive cross rotation platform is formed, electric rotating machine is hidden in the power distribution cabinet that is arranged on below base plate, the rotating shaft of electric rotating machine is linked by belt and cam drive axle, dispenser to be arranged in base plate in the heart, positive cross rotation platform is arranged on dispenser, the positive cross direction of positive cross rotation platform there are four cleaning platforms, and each cleaning platform has absorption vacuum tank, the shape of absorption vacuum tank determines according to the material shapes of cleaning, the utility model is that square shaped material cleans, absorption vacuum tank is also square, absorption vacuum tank there is adsorption hole, charging & discharging machine mechanical arm is transported the material of coming and is placed on absorption vacuum tank.
There are 1# cleaning head mechanism and 2# cleaning head mechanism in adjacent two cleaning platform sides of platform rotating mechanism, due to function, the structure striking resemblances of Liang Ge cleaning head mechanism, therefore only analyze 1# cleaning head mechanism.
Cleaning head mechanism comprises bottom mechanism and cleaning head, bottom mechanism comprises mounting base, support bar, guide rail, motor, screw mandrel composition, wherein mounting base is fixed on base plate, mounting base the right and left is respectively provided with 3 support bars and supports two guide rails, mounting base is also provided with motor, and screw mandrel one end-rack is on motor, the bottom of cleaning head is installing rack, the bottom of installing rack has chute and guide rail adaptation to install, the screw mandrel other end is fixedly connected on bottom installing rack, cleaning head comprise conveying non-dust cloth send cloth wheel, receive cloth wheel, swing mechanism, cleaning head cylinder, cleaning head internal mechanism and alcohol spraying mechanism, alcohol spraying mechanism comprises capillary, peristaltic pump and alcohol container, capillary is arranged in following cleaning pressing plate, and capillary is connected with peristaltic pump, and peristaltic pump is connected with alcohol container, cloth wheel center is sent to have supply roll, receive cloth wheel center and have take-up spool, controlled by the belt conveying motor be fixed on installing rack and winding motor respectively, the sending and receiving sending cloth wheel and receipts cloth wheel to carry out non-dust cloth by synchronizing wheel are synchronous, cloth wheel is sent non-dust cloth tensioning to be sent to bottom cleaning pressing plate, cleaning pressing plate is strip, bottom is back that spill designs, indentation, can see that from sectional view each sawtooth bottom comers is blunt circle smooth, pressing plate outer side edges runs through elongated hole and towards outside half opening along being provided with, capillary is placed in hole, capillary is provided with the pore for being sprayed by alcohol on non-dust cloth on the tube wall of pressing plate open side, swing mechanism comprises cam, cam motor, fork and swing transmitter shaft, cam motor is positioned at immediately below belt conveying motor, and be connected to cam, cam connects fork, fork connects swing transmitter shaft, cleaning head cylinder connects the gripper shoe of cleaning head, cleaning head cylinder and the swing transmitter shaft other end are all connected to cleaning head internal mechanism, gripper shoe is provided with two groups of cleaning guide rails, often group is made up of a cleaning guide rail and two A slide blocks, two groups are installed in parallel in the gripper shoe of cleaning head, cleaning head mounting base is fixed on four pieces of A slide blocks, cleaning head mounting base connects cleaning head pressing plate installing rack, swinging transmitter shaft is also connected on cleaning head pressing plate installing rack, cleaning pressing plate is arranged on cleaning head pressing plate installing rack front lower, gripper shoe is provided with cleaning head lifter plate two pieces, be separately fixed on B slide block, B slide block and track combination are arranged on inside about cleaning head pressing plate installing rack respectively.
Blanking pipeline is positioned at the side of blanking machine mechanical arm, and comprise motor, initiative roll shaft, driven roll shaft and blanking conveyer belt, motor is positioned under conveyer belt head end.
Operation principle of the present utility model is:
Material loading pipeline drives feeding conveyer belt running to treat cleaning products by motor operation and carries;
Air blowing conveyer belt is run by air blowing motor and drives the running of roller conveyer belt, four Air blowing sticks are blown simultaneously and are treated cleaning products and carry out precleaning, the little foreign material fallen down taken away by air exhauster, and Y pre-determined bit block is treated cleaning products from Y direction and carried out pre-determined bit (can adjust according to the size of product to be cleaned).
The left cylinder of feeder mechanical arm declines, PLC Controlling solenoid valve opens suction vacuum, suction nozzle holds rear left cylinder product to be cleaned and rises, then material loading motor runs cleaning platform product to be cleaned being transported to platform rotating mechanism, left cylinder declines, inhale vacuum closes, and product to be cleaned is put on the absorption vacuum tank of cleaning platform.
Product to be cleaned received by the cleaning platform of platform rotating mechanism, PLC Controlling solenoid valve is opened, absorption vacuum tank on cleaning platform inhales vacuum, product to be cleaned is held, run by electric rotating machine and drive dispenser running, positive cross rotation platform is made to turn clockwise 90 °, product is delivered to 1# cleaning head, when 1# cleaning head cleans complete, positive cross rotation platform turns clockwise 90 ° again, product to be cleaned is delivered to 2# cleaning head, the cleaning of 2# cleaning head is complete, positive cross rotation platform turns clockwise 90 ° again, the product cleaned up is delivered to out material level.
Non-dust cloth on 1# cleaning head drives into a certain amount of non-dust cloth by the running of belt conveying motor and receipts cloth motor, then peristaltic pump is according to the alcohol amount conveying alcohol of input in advance, alcohol overflows wetting non-dust cloth after arriving capillary from pore, capillary is by stainless steel tubule relation setting hole distance and aperture according to a certain percentage, what make alcohol overflow measures lucky control, makes again alcohol overflow not waste in the situation meeting cleaning requirement; Then cleaning head cylinder declines, cleaning pressing plate is driven to compress product to be cleaned, cam motor and motor run simultaneously, make cleaning head entirety treat cleaning products surface with the movement locus of sine wave to clean, wherein driven by motor screw mandrel rotates, cleaning head is moved in one direction, and the rotation of cam motor running band moving cam makes fork and swings transmitter shaft to swing, cleaning head is being swung back and forth perpendicular on another direction in above-mentioned direction, and the resultant motion track of both direction is sinusoidal wave movement locus; Cleaning pressing plate have employed back the design of spill, adds the frictional force between pressure head and non-dust cloth, and non-dust cloth is not easily skidded and sideslip in cleaning process; 2# cleaning head is treated cleaning products and is cleaned once again, and action is the same with 1# cleaning head; Complete cleaning.
Blanking machine mechanical arm is under the effect of blanking motor, driving mechanical arm arrives feeding position, then right cylinder declines, PLC Controlling solenoid valve is opened the suction vacuum of suction nozzle and is held the complete product of cleaning, and right cylinder rises, and mechanical arm gets back to origin position, right motor turns clockwise 90 °, right cylinder declines, and PLC Controlling solenoid valve is inhaled vacuum and closed, and product arrives on discharging conveyor belts.
Blanking pipeline is under the drive of motor, and initiative roll shaft drives driven roll shaft thus drives the motion of blanking conveyer belt, and the product that blanking pipeline supernatant washes is transported out.
The integrated workbench that the utility model is made up of material loading pipeline, air blowing pipeline, charging & discharging machine mechanical arm, platform rotating mechanism, 1# cleaning head, 2# cleaning head, blanking pipeline, power distribution cabinet, this workbench is integrated in one loading and unloading automatic transportation location and cleaning, eliminate manual healthy hidden danger, greatly increase cleaning efficiency; The cleaning head mechanism of this workbench employing simultaneously, have employed the pattern of sine wave wobble cleaning, improves cleaning degree; Alcohol spraying mechanism employs peristaltic pump, effectively can control the uniformity of alcohol spray flux and spray; Be the friction that cognate shape can strengthen between non-dust cloth and pressing plate platen design, reach the effect of non-dust cloth not easily sideslip, greatly improve cleaning quality.
Accompanying drawing explanation
Fig. 1 is the unitary construction schematic diagram of the utility model embodiment.
Fig. 2 is the material loading pipeline organigram of Fig. 1.
Fig. 3 is the air blowing pipeline organigram of Fig. 1.
Fig. 4 is the feeder mechanical arm organigram of Fig. 1.
Fig. 5 is the blanking machine mechanical arm organigram of Fig. 1.
Fig. 6 is the platform rotating mechanism schematic diagram of Fig. 1.
Fig. 7 is positive two isometric views of cleaning head mechanism of Fig. 1.
Fig. 8 is two isometric views after the cleaning head mechanism of Fig. 1.
Fig. 9 is the A place zoomed-in view in Fig. 7.
Figure 10 is the capillary full figure at Fig. 9 visual angle.
The cleaning pressing plate front view that Figure 11 is visual angle shown in arrow in Fig. 7.
Figure 12 is the B-B sectional view in Figure 11.
Figure 13 is the cam configuration schematic diagram in Fig. 7.
Figure 14 is cleaning head internal structure front schematic view.
Figure 15 is cleaning head internal structure schematic top plan view.
Figure 16 is the blanking pipeline organigram of Fig. 1.
Figure 17 is the cleaning head cleaning track schematic diagram of the utility model embodiment.
Figure 18 is the cam groove track schematic diagram of the utility model embodiment.
Detailed description of the invention
Fig. 1 shows embodiment of the present utility model, the present embodiment comprises material loading pipeline 1, air blowing pipeline 2, charging & discharging machine mechanical arm 3, platform rotating mechanism 4, 1# cleaning head 5, 2# cleaning head 6, blanking pipeline 7, power distribution cabinet 9, base plate 8 center of power distribution cabinet 9 is provided with platform rotating mechanism 4, the initiating terminal of equipment is material loading pipeline 1, material loading pipeline 1, air blowing pipeline 2, blanking pipeline 7 is in order to accept before and after phase co-altitude and to be fixed on the front end of power distribution cabinet base plate 8, charging & discharging machine mechanical arm 3 is fixed on the top of air blowing pipeline 2, the far-end bearing platform rotating mechanism 4 of charging & discharging machine mechanical arm 3, platform rotating mechanism 4 side arranges 1# cleaning head 5 and 2# cleaning head 6, platform rotating mechanism 4 there is cleaning platform, cleaning platform there is absorption vacuum tank 72, absorption vacuum tank 72 there is adsorption hole 73.
Fig. 2 shows material loading pipeline 1, be made up of driven roll shaft 10, bracing frame 11, motor 12, Timing Belt 13, synchronizing wheel 14, initiative roll shaft 15, feeding conveyer belt 16, feeding conveyer belt 16 is supported by bracing frame 11, motor 12 is placed in below feeding conveyer belt 16 end, and motor 12 drives the initiative roll shaft 15 on synchronizing wheel 14 then to drive driven roll shaft 10 that feeding conveyer belt 16 is advanced forward by Timing Belt 13.
Fig. 3 shows air blowing pipeline 2, it is immediately preceding material loading pipeline 1 end, by air blowing motor 17, roll shaft 18, four Air blowing sticks 19, air exhauster 20, Y pre-determined bit block 21, air blowing cylinder 22, adjustable locating piece 23, roller 24 is formed, air blowing motor 17 at air blowing pipeline 2 foremost, be positioned at material loading pipeline 1 intersection below, air blowing pipeline 2 top is roller conveyer belt, there is fixed head at conveyer belt two ends, fixed head is fixed with preferred six groups of Roller Shaft 52, and the roll shaft 18 to be connected with air blowing motor, often organize Roller Shaft 52 to be made up of 3 rollers 24 and a Roller Shaft 52, the roller 24 often organized in Roller Shaft 52 is staggered with the roller 24 in adjacent Roller Shaft 52, action roller shaft 18 is with then to drive Roller Shaft 52 and roller 24 to roll by air blowing motor 17, fixed head is separately installed with four Air blowing sticks 19, wherein, two Air blowing stick 19 installation sites are a little more than Roller Shaft 52, other two installation sites are below Roller Shaft 52, Air blowing stick 19 is parallel to each other, and it is vertical with Roller Shaft 52, four Air blowing sticks 19 are all evenly provided with gas hole 77 in the middle part of the madial wall of roller conveyer belt, gas hole 77 becomes miter angle with vertical direction, Y pre-determined bit block 21 and air blowing cylinder 22 form a whole and are installed on roller conveyer belt end, adjustable locating piece 23 is one piece of square plate, be installed on the fixed head of roller conveyer belt end, air exhauster 20 is arranged in the power distribution cabinet 9 below base plate 8, suction opeing is in the below of roller conveyer belt, Y pre-determined bit block 21 is fixedly installed, Y pre-determined bit block is treated cleaning products from Y direction and is carried out pre-determined bit, the direction of X-axis and Y-axis has been shown in Fig. 1, adjustable locating piece 23 can carry out horizontal adjustment according to the material size that roller conveyer belt is carried, Y pre-determined bit block 21 and adjustable locating piece 23 are adjusted at every turn in advance.
Fig. 4, Fig. 5 show charging & discharging machine mechanical arm 3, clear for making figure show, the drag chain bar above the charging & discharging machine mechanical arm 3 shown in Fig. 1 is eliminated in figure, charging & discharging machine mechanical arm 3, immediately preceding air blowing pipeline 2 end, is made up of left synchronizing wheel 24, left Timing Belt 25, left rail 26, left cylinder 27, left slider 28, material loading motor 29, bottom support frame 30, blanking motor 31, right Timing Belt 32, right synchronizing wheel 33, right guide rail 34, right slide block 35, right cylinder 36, right motor 37, wherein bottom support frame 30 is fixed on base plate 8, mechanical arm long end extends the center to base plate 8 on the direction vertical with feeding conveyer belt 16, the left side of close material loading pipeline 1 is feeder mechanical arm, right side is blanking machine mechanical arm, the motion of feeder mechanical arm is by material loading motor 29, left synchronizing wheel 24, left Timing Belt 25, left rail 26, left slider 28 forms, material loading motor 29 is installed on mechanical arm near-end (short end), left synchronizing wheel 24 is installed on mechanical arm far-end, left rail 26 is positioned at below material loading motor 29, left slider 28 is arranged on left rail 26, the left cylinder 27 controlling suction nozzle 61 is arranged on left fixed head 641, left fixed head 641 is fixedly connected with left slider 28, the position of suction nozzle 61 is above Roller Shaft 52, the motion of blanking machine mechanical arm is by blanking motor 31, right Timing Belt 32, right synchronizing wheel 33, right guide rail 34, right slide block 35 forms, blanking motor 31 is installed with material loading motor 29 symmetry, right synchronizing wheel 33 is installed on mechanical arm far-end, right guide rail 34 is positioned at below blanking motor 31, right slide block 35 is installed on right guide rail 34, cutting agency is arranged on right fixed head 642, right slide block 35 is connected with right fixed head 642, cutting agency is made up of right cylinder 36 and right motor 37, right cylinder 36 is arranged on right fixed head 642, right motor 37 be arranged on be connected to right cylinder 36 adjustable angle plate 74 on.
Fig. 6 shows platform rotating mechanism 4, be positioned at the center of power distribution cabinet base plate 8, by electric rotating machine 38, belt 39, cam drive axle 40, dispenser 41, positive cross rotation platform 42 is formed, in the hiding power distribution cabinet 9 be arranged on below base plate 8 of electric rotating machine 38, the rotating shaft of electric rotating machine 38 is linked by belt 39 and cam drive axle 40, dispenser 41 is arranged on base plate 8, positive cross rotation platform 42 is arranged on dispenser 41, the positive cross direction of positive cross rotation platform 42 there are four cleaning platforms, each cleaning platform has square absorption vacuum tank 72, charging & discharging machine mechanical arm 3 is transported the material of coming and is placed on absorption vacuum tank 72.
There are 1# cleaning head 5 and 2# cleaning head 6 in adjacent two cleaning platform sides of platform rotating mechanism 4, due to function, the structure striking resemblances of two cleaning heads, therefore only analyze 1# cleaning head 5.
Fig. 7, Fig. 8 show 1# cleaning head 5, clear for showing, eliminate the square outer cover in Fig. 1 on the left of cleaning head, comprise bottom mechanism and cleaning head, bottom mechanism comprises mounting base 43, support bar 59, guide rail 56, motor 55, screw mandrel 54 form, and wherein mounting base 43 is fixed on base plate 8, and mounting base 43 the right and left is respectively provided with 3 support bars 59 and supports two guide rails 56, mounting base 43 is established motor 55, screw mandrel 54 1 end-rack is on motor 55, the bottom of cleaning head is installing rack, the bottom of installing rack has chute and guide rail 56 adaptation to install, screw mandrel 54 other end is fixedly connected on bottom installing rack, cleaning head comprises the sending cloth wheel 69, receive cloth wheel 68 of conveying non-dust cloth, swing mechanism, cleaning head cylinder 51, cleaning pressing plate 47 and alcohol spraying mechanism, send cloth wheel 69 and receive between cloth wheel 68 and be provided with nutted rod 8, alcohol spraying mechanism comprises capillary 71, peristaltic pump 75 and alcohol container 76 (shown in Figure 1), capillary 71 is connected with peristaltic pump 75, and peristaltic pump 75 is connected with alcohol container 76, cloth wheel 69 center is sent to have supply roll 46, receive cloth wheel 68 center and have take-up spool 45, controlled by the belt conveying motor 57 be fixed on installing rack and winding motor 48 respectively, the sending and receiving sending cloth wheel 69 and receipts cloth wheel 68 to carry out non-dust cloth 67 by synchronizing wheel 60 are synchronous, cloth wheel 69 is sent non-dust cloth 67 tensioning to be sent to bottom cleaning pressing plate 47, according to Fig. 9-Figure 15, cleaning pressing plate 47 is elongated plates, bottom is back that spill designs, indentation, can see that from sectional view each sawtooth bottom comers is blunt circle smooth, the edge, cleaning pressing plate 47 side being adjacent to non-dust cloth 67 is provided with and runs through elongated hole and towards outside half opening, capillary 70 is placed in hole, capillary 70 is provided with the pore 71 for being sprayed by alcohol on non-dust cloth on the tube wall of pressing plate open side, in the present embodiment, capillary 70 two ends do not arrange pore 71, only pore 71 is set in the position that non-dust cloth 67 covers, the aperture of pore 71 is 8mm, distance between Kong Yukong is 80mm, cleaning head cylinder 51 connects the gripper shoe 77 of cleaning head, gripper shoe 77 is provided with two groups of cleaning guide rails 78, often group is made up of a cleaning guide rail 78 and two A slide blocks 79, two groups are installed in parallel in the gripper shoe 77 of cleaning head, cleaning head mounting base 83 is fixed on four pieces of A slide blocks 79, conceals cleaning head mounting base 83 in Figure 15, cleaning head mounting base 83 connects cleaning head pressing plate installing rack 80, swinging transmitter shaft 50 is also connected on cleaning head pressing plate installing rack 80, cleaning pressing plate 47 be arranged on cleaning head pressing plate installing rack 80 front lower, this structure make cleaning head together with cleaning pressing plate 47 can follow swing transmitter shaft 50 move left and right, gripper shoe 77 is provided with cleaning head lifter plate 81 two pieces, is separately fixed on B slide block 82, B slide block 82 and track combination are arranged on cleaning head pressing plate installing rack about 80 inner side respectively, and this structure makes cleaning pressing plate 47 move up and down.
Swing mechanism comprises cam 44, cam motor 53, fork 49 and swings transmitter shaft 50, and cam motor 53 is positioned at immediately below belt conveying motor 57, and is connected to cam 44, and cam 44 connects fork 49, and fork 49 connects swing transmitter shaft 50.
When Figure 18 is every task, the groove motion track of cam 44, finally gets back to initial position again.
As shown in figure 17, cleaning head is under the double action of motor 55, screw mandrel 54 and swing mechanism, cleaning pressing plate 47 treats the cleaning track of cleaning products for sinusoidal wave, be equivalent to add the wash number for the treatment of cleaning products and expand each clean range, what coordinate upper cleaning pressing plate 47 self again returns spill design, the present embodiment, compared with cleaning machine common on market, substantially increases cleaning quality.
Figure 16 shows blanking pipeline 7, is positioned at the side of blanking machine mechanical arm 3, and comprise motor 62, initiative roll shaft 63, driven roll shaft 65 and blanking conveyer belt 66, motor 62 is positioned under conveyer belt 66.
The specific works process of the present embodiment is as follows:
Because the machine is applicable to cleaning the product of sizes, therefore first should debugs equipment according to the size of production on duty before use, and preset relevant parameter, as: feeding position, blowing position, the amount of feeding of non-dust cloth, the amount of feeding of alcohol; Then press reset operation, device reset completes and just can produce; Production process is as follows:
A. product to be cleaned is put on material loading pipeline 1, conveyer belt 16 can be delivered on the roller conveyer belt of air blowing pipeline 2 product, Air blowing stick 19 on air blowing pipeline 2 is blown always, pre-cleaning is carried out to foreign material obvious on product, when additional inductor senses product, sending signal makes material loading pipeline 1 suspend running, and then air blowing cylinder 22 shrinks, and Y pre-determined bit block 21 corrects product space;
B. the left cylinder 27 of feeder mechanical arm declines, PLC Controlling solenoid valve is opened vacuum cups and is held product, then left cylinder 27 rises, under material loading motor 29 drives, product is transported to platform rotating mechanism 4, left cylinder 27 declines, and PLC Controlling solenoid valve is closed suction nozzle and inhaled vacuum, and product is put on the cleaning platform of platform rotating mechanism 4, left cylinder 27 rises, and then gets back to initial position;
C. after product received by the cleaning platform of platform rotating mechanism 4, the vacuum suction groove 72 on workbench is inhaled vacuum and is opened and suck product, and then positive cross rotation platform 42 turns clockwise 90 °, and product arrives 1# cleaning head 5;
D.1# cleaning head 5 send cloth wheel 69 and receives cloth wheel 68 and operates, simultaneously to predetermined non-dust cloth amount, under the effect of nutted rod 58, non-dust cloth 67 is all in tensioned state, then peristaltic pump 75 operates, and alcohol is sprayed on non-dust cloth 67 through capillary 70, and cleaning pressing plate 47 declines, moistening non-dust cloth 67 is tightly pressed on product surface, cleaning head is started working, and cleans, after cleaning with the movement locus of sine wave to product surface, cleaning pressing plate 47 rises, and cleaning head returns to initial point;
E. positive cross rotation platform 42 turns clockwise 90 °, and the product through once cleaning arrives 2# cleaning head 6,2# cleaning head 6 and adopts the same pattern of 1# cleaning head 5 to clean again product; After cleaning, positive cross rotation platform 42 turns clockwise 90 °, and product arrives out material level;
F. blanking machine mechanical arm moves to platform rotating mechanism 4 and goes out material level, right cylinder 36 declines, PLC Controlling solenoid valve is opened suction nozzle and is held product, right cylinder 36 rises, blanking machine mechanical arm moves to the lower material level of blanking pipeline 7, in motion process, right motor 37 turns clockwise 90 ° and product is ajusted, under arriving, during material level, right cylinder 36 declines, PLC Controlling solenoid valve is closed suction nozzle and is inhaled vacuum, after product discharges, the while that right cylinder 36 rising, right motor 37 is rotated counterclockwise 90 °, and blanking machine mechanical arm gets back to initial position;
G. blanking pipeline 7 operates, and when additional inductor senses that product just suspends the running of blanking pipeline, waits for and takes product away;
H. when photoelectric sensor senses that non-dust cloth is finished, when sending induced signal.First the quick clip of nutted rod 58 is unclamped, then the cloth received on cloth beam 45 is taken out, non-dust cloth cover on cloth pushing shaft 46 is taken off to be changed on take-up spool 45, again new cloth is contained on supply roll 46, be contained on take-up spool 45 along walking cloth route, the quick chuck of nutted rod 58 is pressed, changes cloth and complete.
The utility model replaces manual labor by automation equipment, save production and human cost well, operating personnel is only needed to place product to be cleaned at material loading pipeline and take product away on blanking pipeline, automatic cleaning efficiency can the twice of intelligent's hand wiping, improve the automaticity of production, accelerate manufacturing schedule, improve efficiency and the quality thereof of the cleaning of surperficial automatic erasing simultaneously, effectively ensure the yields of product, eliminate the potential threat that original production causes health, facilitate safety in production, possesses advance, high efficiency, environment-friendly type and energy-saving surperficial automatic erasing cleaning equipment.
Claims (7)
1. surperficial automatic rinser, comprise the power distribution cabinet as base, material loading pipeline, blanking pipeline, charging & discharging machine mechanical arm, it is characterized in that: the base plate center of power distribution cabinet is provided with platform rotating mechanism, the initiating terminal of cleaning machine is material loading pipeline, material loading pipeline, air blowing pipeline, charging & discharging machine mechanical arm, blanking pipeline in order front and back is accepted and is fixed on the front end of power distribution cabinet base plate, the far-end bearing platform rotating mechanism of charging & discharging machine mechanical arm, platform rotating mechanism side is provided with 1# cleaning head mechanism and 2# cleaning head mechanism, cleaning head mechanism has with the cleaning pressing plate of sinusoidal wave track cleaning material, cleaning pressing plate connects alcohol spraying mechanism.
2. cleaning machine according to claim 1, it is characterized in that: described platform rotating mechanism comprises electric rotating machine, belt, cam drive axle, dispenser, positive cross rotation platform, electric rotating machine is hidden in the power distribution cabinet below base plate, dispenser to be arranged in base plate in the heart, positive cross rotation platform is arranged on dispenser, rotation platform has four cleaning platforms, each cleaning platform has absorption vacuum tank, and absorption vacuum tank has adsorption hole.
3. cleaning machine according to claim 1, it is characterized in that: air blowing pipeline comprises air blowing motor, roll shaft, four Air blowing sticks, air exhauster, Y pre-determined bit block, air blowing cylinder, adjustable locating piece, roller conveyer belts, Y pre-determined bit block and air blowing cylinder form a whole and are installed on roller conveyer belt end, adjustable locating piece is square plate, is installed on the fixed head of roller conveyer belt end.
4. cleaning machine according to claim 3, it is characterized in that: the fixed head of roller conveyer belt both sides is separately installed with four Air blowing sticks, wherein, two Air blowing stick installation sites are a little more than the Roller Shaft of roller conveyer belt, other two installation sites are below Roller Shaft, Air blowing stick is parallel to each other, and vertical with Roller Shaft, and four Air blowing sticks are all evenly provided with near the madial wall of roller conveyer belt the gas hole becoming miter angle with vertical direction.
5. cleaning machine according to claim 1, it is characterized in that: described 1# cleaning head mechanism is identical with 2# cleaning head mechanism structure, each cleaning head mechanism comprises bottom mechanism and cleaning head, bottom mechanism comprises mounting base, support bar, guide rail, motor, screw mandrel, wherein mounting base is fixed on base plate, mounting base the right and left is respectively provided with 3 support bars and supports two guide rails, and mounting base is also provided with motor, and screw mandrel one end-rack is on motor, the bottom of cleaning head is installing rack, the bottom of installing rack has chute and guide rail adaptation to install, the screw mandrel other end is fixedly connected on bottom installing rack, cleaning head comprise conveying non-dust cloth send cloth wheel, receive cloth wheel, swing mechanism, cleaning head cylinder, cleaning head internal mechanism and alcohol spraying mechanism, swing mechanism comprises cam, cam motor, fork and swing transmitter shaft, cam motor is positioned at immediately below belt conveying motor, and be connected to cam, cam connects fork, fork connects swing transmitter shaft, cleaning head cylinder and the swing transmitter shaft other end are all connected to cleaning head internal mechanism.
6. cleaning machine according to claim 5, it is characterized in that: cleaning head cylinder connects the gripper shoe of cleaning head, gripper shoe is provided with two groups of cleaning guide rails, often group is made up of a cleaning guide rail and two A slide blocks, two groups are installed in parallel in the gripper shoe of cleaning head, cleaning head mounting base is fixed on four pieces of A slide blocks, cleaning head mounting base connects cleaning head pressing plate installing rack, swinging transmitter shaft is also connected on cleaning head pressing plate installing rack, cleaning pressing plate is arranged on cleaning head pressing plate installing rack front lower, gripper shoe is provided with cleaning head lifter plate two pieces, be separately fixed on B slide block, B slide block and track combination are arranged on inside about cleaning head pressing plate installing rack respectively.
7. according to the arbitrary described cleaning machine of claim 1-6, it is characterized in that: described alcohol spraying mechanism comprises capillary, peristaltic pump and alcohol container, cleaning pressing plate is strip, bottom is back that spill designs, indentation, it is smooth that each sawtooth bottom comers is blunt circle, pressing plate outer side edges runs through elongated hole and towards outside half opening along being provided with, capillary is placed in hole, capillary is provided with the pore for being sprayed by alcohol on non-dust cloth on the tube wall of pressing plate open side, capillary is connected with peristaltic pump, and peristaltic pump is connected with alcohol container.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520017697.3U CN204503717U (en) | 2015-01-12 | 2015-01-12 | Surface automatic rinser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520017697.3U CN204503717U (en) | 2015-01-12 | 2015-01-12 | Surface automatic rinser |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204503717U true CN204503717U (en) | 2015-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520017697.3U Active CN204503717U (en) | 2015-01-12 | 2015-01-12 | Surface automatic rinser |
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| Country | Link |
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| CN (1) | CN204503717U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111940346A (en) * | 2020-07-30 | 2020-11-17 | 福州盛世凌云环保科技有限公司 | Automatic processing production line for engineering plastic surface and plastic surface processing method thereof |
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2015
- 2015-01-12 CN CN201520017697.3U patent/CN204503717U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111940346A (en) * | 2020-07-30 | 2020-11-17 | 福州盛世凌云环保科技有限公司 | Automatic processing production line for engineering plastic surface and plastic surface processing method thereof |
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