CN204494712U - Intelligent blower energy saving control system of frequency conversion in use - Google Patents

Intelligent blower energy saving control system of frequency conversion in use Download PDF

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Publication number
CN204494712U
CN204494712U CN201520168870.XU CN201520168870U CN204494712U CN 204494712 U CN204494712 U CN 204494712U CN 201520168870 U CN201520168870 U CN 201520168870U CN 204494712 U CN204494712 U CN 204494712U
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fan
temperature sensor
plc controller
control system
frequency converter
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王扬清
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Xiamen Nengkong Automation Technology Co ltd
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Xiamen Neng Kong Automation Science And Technology Ltd
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Abstract

本实用新型公开的智能风机变频节能控制系统,包括PLC控制器、变频器、风机和开关模块,PLC控制器连接开关模块,PLC控制器的输入端连接有第一温度传感器、第二温度传感器、第三温度传感器、风量传感器和负压传感器,其输出端通过变频器连接风机;第一温度传感器安装在风机轴承处,第二温度传感器和第三温度传感器分别设置在电机定子和电机轴承处。本实用新型在保证通风可靠性的基础上,借助各传感器的相互配合,获取风机自身的温度、风量和负压等参数,并将该信息传输至PLC控制器,再由变频器对风机进行调速控制,最终实现显著的节能降耗效果。与已知的风机控制系统相比,本系统运行的节能率可达30%。

The intelligent fan frequency conversion energy-saving control system disclosed by the utility model includes a PLC controller, a frequency converter, a fan and a switch module, the PLC controller is connected to the switch module, and the input end of the PLC controller is connected with a first temperature sensor, a second temperature sensor, The output ends of the third temperature sensor, the air volume sensor and the negative pressure sensor are connected to the fan through the frequency converter; the first temperature sensor is installed at the fan bearing, and the second temperature sensor and the third temperature sensor are respectively arranged at the motor stator and the motor bearing. On the basis of ensuring the ventilation reliability, the utility model obtains the temperature, air volume, negative pressure and other parameters of the fan itself by means of the mutual cooperation of various sensors, and transmits the information to the PLC controller, and then adjusts the fan by the frequency converter. speed control, and ultimately achieve significant energy saving and consumption reduction effects. Compared with the known fan control system, the energy saving rate of the system operation can reach 30%.

Description

智能风机变频节能控制系统Intelligent fan frequency conversion energy saving control system

技术领域 technical field

本实用新型涉及一种控制系统,特指一种智能风机变频节能控制系统。 The utility model relates to a control system, in particular to an intelligent fan frequency conversion energy-saving control system.

背景技术 Background technique

机房通常设有专用风机和普通的民用风机,然而由于供电频率不能改变,习知的风机的电机转速基本保持不变,是依靠不断地“开、停”来调整室内温度,其一开一停之间容易造成室温忽冷忽热,并且启动电流较大(运行电流的3倍)消耗较多电能,造成功耗较大和故障率较高。 The computer room is usually equipped with special fans and ordinary civil fans. However, since the power supply frequency cannot be changed, the motor speed of the known fans remains basically unchanged. The indoor temperature is adjusted by constantly "on and off". It is easy to cause the room temperature to be hot and cold, and the starting current is large (3 times the operating current) to consume more power, resulting in large power consumption and high failure rate.

现有技术中,例如专利申请号为 201120436321.8,智能风机节能控制系统揭示了在发热设备的室内及设备上各安装温度传感器,以监测设备及室内的温度的变化,以控制PLC变频器输出电压和频率。上述结构虽然能够对风机起到控制节能效果,但是忽略了风机运转过程中自身所产出的温度等参数,从而无法有效地实现最佳的节能效果。 In the prior art, for example, the patent application number is 201120436321.8, the intelligent fan energy-saving control system discloses that temperature sensors are installed in the room of the heating equipment and on the equipment to monitor the temperature changes of the equipment and the room, so as to control the output voltage and the output voltage of the PLC inverter. frequency. Although the above-mentioned structure can control the energy-saving effect of the fan, it ignores parameters such as the temperature produced by the fan itself during operation, so that it cannot effectively achieve the best energy-saving effect.

有鉴于此,本发明人专门设计了一种智能风机变频节能控制系统,本案由此产生。 In view of this, the inventor specially designed an intelligent fan frequency conversion energy-saving control system, and this case arose from it.

实用新型内容 Utility model content

本实用新型的目的在于提供一种智能风机变频节能控制系统,以最大程度地降低能源消耗,实现最佳的节能效果。 The purpose of the utility model is to provide an intelligent fan frequency conversion energy-saving control system to minimize energy consumption and achieve the best energy-saving effect.

为了实现上述目的,本实用新型的技术方案如下: In order to achieve the above object, the technical scheme of the utility model is as follows:

智能风机变频节能控制系统,包括PLC控制器、变频器、风机和开关模块,PLC控制器连接开关模块,PLC控制器的输入端连接有第一温度传感器、第二温度传感器、第三温度传感器、风量传感器和负压传感器,其输出端通过变频器连接风机;第一温度传感器安装在风机轴承处,第二温度传感器和第三温度传感器分别设置在电机定子和电机轴承处。 The intelligent fan frequency conversion energy-saving control system includes a PLC controller, a frequency converter, a fan and a switch module. The PLC controller is connected to the switch module. The input end of the PLC controller is connected to a first temperature sensor, a second temperature sensor, a third temperature sensor, The output ends of the air volume sensor and the negative pressure sensor are connected to the fan through the frequency converter; the first temperature sensor is installed at the fan bearing, and the second temperature sensor and the third temperature sensor are respectively arranged at the motor stator and the motor bearing.

智能风机变频节能控制系统还包括参数检测模块、报警模块和备用风机,所述PLC控制器的输入端连接参数检测模块,其输出端分别连接报警模块和变频器,变频器连接备用风机。 The intelligent fan frequency conversion energy-saving control system also includes a parameter detection module, an alarm module and a backup fan. The input of the PLC controller is connected to the parameter detection module, and its output is respectively connected to the alarm module and the frequency converter. The frequency converter is connected to the backup fan.

所述开关模块包括用于本地或远程控制的第一开关和用于启动或停机控制的第二开关。 The switch module includes a first switch for local or remote control and a second switch for start or stop control.

智能风机变频节能控制系统还包括人机界面模块,人机界面模块连接所述PLC控制器的输入端。 The intelligent fan frequency conversion energy-saving control system also includes a man-machine interface module connected to the input end of the PLC controller.

采用上述结构后,本实用新型结构合理,设计巧妙,安全可靠,本系统在保证通风可靠性的基础上,借助各传感器的相互配合,获取风机自身的温度、风量和负压等参数,并将该信息传输至PLC控制器,再由变频器对风机进行调速控制,最终实现显著的节能降耗效果。与已知的风机控制系统相比,本系统运行的节能率可达30%。 After adopting the above structure, the utility model has reasonable structure, ingenious design, safety and reliability. On the basis of ensuring the reliability of ventilation, the system obtains the temperature, air volume and negative pressure parameters of the fan itself by means of the mutual cooperation of various sensors, and The information is transmitted to the PLC controller, and then the frequency converter controls the speed of the fan, and finally achieves a significant effect of energy saving and consumption reduction. Compared with the known fan control system, the energy saving rate of the system operation can reach 30%.

以下结合附图和具体实施方式对本实用新型做进一步说明。 The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.

附图说明 Description of drawings

图1是本实用新型的原理图。 Fig. 1 is a schematic diagram of the utility model.

标号说明 Label description

PLC控制器1,第一温度传感器11,第二温度传感器12,第三温度传感器13,风量传感器14,负压传感器15,变频器2,风机3,开关模块4。 PLC controller 1 , first temperature sensor 11 , second temperature sensor 12 , third temperature sensor 13 , air volume sensor 14 , negative pressure sensor 15 , frequency converter 2 , blower fan 3 , and switch module 4 .

具体实施方式 Detailed ways

如图1所示,本实用新型揭示的智能风机变频节能控制系统,包括PLC控制器1、变频器、风机3和开关模块4,PLC控制器1连接开关模块4,开关模块4为现有模块,PLC控制器1的输入端连接有第一温度传感器11、第二温度传感器12、第三温度传感器13、风量传感器14和负压传感器15,其输出端通过变频器2连接风机3;第一温度传感器11安装在风机轴承处,第二温度传感器12和第三温度传感器13分别设置在电机定子和电机轴承处。 As shown in Figure 1, the intelligent fan frequency conversion energy-saving control system disclosed by the utility model includes a PLC controller 1, a frequency converter, a fan 3 and a switch module 4, the PLC controller 1 is connected to the switch module 4, and the switch module 4 is an existing module , the input end of PLC controller 1 is connected with the first temperature sensor 11, the second temperature sensor 12, the third temperature sensor 13, the air volume sensor 14 and the negative pressure sensor 15, and its output end is connected fan 3 through frequency converter 2; The temperature sensor 11 is installed at the fan bearing, and the second temperature sensor 12 and the third temperature sensor 13 are respectively arranged at the motor stator and the motor bearing.

为了使本系统在运行过程中更加安全可靠,智能风机变频节能控制系统还包括参数检测模块、报警模块和备用风机,参数检测模块和报警模块均为现有模块,所述PLC控制器1的输入端连接参数检测模块,其输出端分别连接报警模块和变频器2,变频器2连接备用风机。参数检测模块将设定值和获取的参数值进行检测,若获取的参数值超过设定值,PLC控制器1发出报警信号,并启动备用风机。 In order to make the system more safe and reliable during operation, the intelligent fan frequency conversion energy-saving control system also includes a parameter detection module, an alarm module and a backup fan, and the parameter detection module and the alarm module are existing modules. The input of the PLC controller 1 The terminal is connected to the parameter detection module, the output terminal is respectively connected to the alarm module and the frequency converter 2, and the frequency converter 2 is connected to the standby fan. The parameter detection module detects the set value and the obtained parameter value. If the obtained parameter value exceeds the set value, the PLC controller 1 sends an alarm signal and starts the standby fan.

开关模块4有多种,具体可以是开关模块4包括用于本地或远程控制的第一开关和用于启动或停机控制的第二开关,以使本系统的操作更加便捷和安全。 There are many kinds of switch modules 4, specifically, the switch module 4 includes a first switch for local or remote control and a second switch for start or stop control, so as to make the operation of the system more convenient and safe.

为了进一步实现本系统的智能化,此实施例的智能风机变频节能控制系统还包括人机界面模块,人机界面模块连接所述PLC控制器1的输入端,工作人员只需通过人机界面模块便可便捷地操作PLC控制器1,使用起来简单、直观。 In order to further realize the intelligence of the system, the intelligent fan frequency conversion energy-saving control system of this embodiment also includes a man-machine interface module, which is connected to the input end of the PLC controller 1, and the staff only need to pass through the man-machine interface module The PLC controller 1 can be conveniently operated, and the use is simple and intuitive.

本实用新型的原理如下: Principle of the present utility model is as follows:

当风机3启动运行时,各个传感器将电机定子温度、电机轴承温度、风机轴承温度、负压、风量等输入量传送至PLC控制器1,PLC控制器1经过PID运算后,再通过D/A转换模块发出信号以控制变频器2的速度,使变频器2带动风机3按一定的速度运转,从而实现闭环控制。 When the fan 3 starts to run, each sensor transmits the input values such as motor stator temperature, motor bearing temperature, fan bearing temperature, negative pressure, and air volume to the PLC controller 1. The conversion module sends a signal to control the speed of the frequency converter 2, so that the frequency converter 2 drives the fan 3 to run at a certain speed, thereby realizing closed-loop control.

本实用新型结构合理,设计巧妙,安全可靠,本系统在保证通风可靠性的基础上,借助各传感器的相互配合,获取风机3自身的温度、风量和负压等参数,并将该信息传输至PLC控制器1,再由变频器2对风机3进行调速控制,最终实现显著的节能降耗效果。与习知的风机控制系统相比,本系统运行的节能率可达30%。 The utility model is reasonable in structure, ingenious in design, safe and reliable. On the basis of ensuring ventilation reliability, the system obtains the temperature, air volume and negative pressure parameters of the fan 3 itself by means of the mutual cooperation of various sensors, and transmits the information to The PLC controller 1, and then the frequency converter 2 controls the speed of the fan 3, and finally achieves a significant effect of energy saving and consumption reduction. Compared with the known fan control system, the energy saving rate of this system can reach 30%.

上述实施例和图式并非限定本实用新型的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本实用新型的专利范畴。 The above-mentioned embodiments and drawings do not limit the product form and style of the present utility model, and any appropriate changes or modifications made by those skilled in the art should be considered as not departing from the patent scope of the present utility model.

Claims (4)

1.智能风机变频节能控制系统,其特征在于:包括PLC控制器、变频器、风机和开关模块,PLC控制器连接开关模块,PLC控制器的输入端连接有第一温度传感器、第二温度传感器、第三温度传感器、风量传感器和负压传感器,其输出端通过变频器连接风机;第一温度传感器安装在风机轴承处,第二温度传感器和第三温度传感器分别设置在电机定子和电机轴承处。 1. The intelligent fan frequency conversion energy-saving control system is characterized in that: it includes a PLC controller, a frequency converter, a fan and a switch module, the PLC controller is connected to the switch module, and the input end of the PLC controller is connected to a first temperature sensor and a second temperature sensor , the third temperature sensor, the air volume sensor and the negative pressure sensor, the output end of which is connected to the fan through the frequency converter; the first temperature sensor is installed at the fan bearing, the second temperature sensor and the third temperature sensor are respectively arranged at the motor stator and the motor bearing . 2.如权利要求1所述的智能风机变频节能控制系统,其特征在于:还包括参数检测模块、报警模块和备用风机,所述PLC控制器的输入端连接参数检测模块,其输出端分别连接报警模块和变频器,变频器连接备用风机。 2. The intelligent fan frequency conversion energy-saving control system as claimed in claim 1, characterized in that: it also includes a parameter detection module, an alarm module and a standby fan, the input of the PLC controller is connected to the parameter detection module, and its output is connected to the An alarm module and a frequency converter, and the frequency converter is connected to a backup fan. 3.如权利要求1所述的智能风机变频节能控制系统,其特征在于:所述开关模块包括用于本地或远程控制的第一开关和用于启动或停机控制的第二开关。 3. The intelligent fan frequency conversion energy-saving control system according to claim 1, wherein the switch module includes a first switch for local or remote control and a second switch for start or stop control. 4.如权利要求1所述的智能风机变频节能控制系统,其特征在于:还包括人机界面模块,人机界面模块连接所述PLC控制器的输入端。 4. The intelligent fan frequency conversion energy-saving control system according to claim 1, further comprising a man-machine interface module connected to the input terminal of the PLC controller.
CN201520168870.XU 2015-03-25 2015-03-25 Intelligent blower energy saving control system of frequency conversion in use Expired - Fee Related CN204494712U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105066353A (en) * 2015-08-07 2015-11-18 广东美的制冷设备有限公司 Air speed control method for variable frequency air conditioner and air conditioner
CN113099695A (en) * 2021-04-07 2021-07-09 上海应用技术大学 PLC frequency conversion temperature control system for box-in ventilation of converter transformer
CN113323705A (en) * 2021-07-20 2021-08-31 淮南矿业(集团)有限责任公司 Mine hoisting main ventilator fault switching method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105066353A (en) * 2015-08-07 2015-11-18 广东美的制冷设备有限公司 Air speed control method for variable frequency air conditioner and air conditioner
CN105066353B (en) * 2015-08-07 2018-03-23 广东美的制冷设备有限公司 The wind speed control method and air conditioner of a kind of convertible frequency air-conditioner
CN113099695A (en) * 2021-04-07 2021-07-09 上海应用技术大学 PLC frequency conversion temperature control system for box-in ventilation of converter transformer
CN113323705A (en) * 2021-07-20 2021-08-31 淮南矿业(集团)有限责任公司 Mine hoisting main ventilator fault switching method

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