CN204494068U - Cylinder type gas chamber piston - Google Patents
Cylinder type gas chamber piston Download PDFInfo
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- CN204494068U CN204494068U CN201520104170.4U CN201520104170U CN204494068U CN 204494068 U CN204494068 U CN 204494068U CN 201520104170 U CN201520104170 U CN 201520104170U CN 204494068 U CN204494068 U CN 204494068U
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- piston
- ring beam
- bottom plate
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- piston bottom
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- 230000002093 peripheral effect Effects 0.000 claims abstract description 4
- 239000011150 reinforced concrete Substances 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 239000002131 composite material Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 2
- 238000005303 weighing Methods 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 32
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 238000003466 welding Methods 0.000 description 5
- 239000004567 concrete Substances 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
本实用新型公开一种圆筒型煤气柜活塞,主要为了解决现有技术中的煤气柜压力调节范围小且具有安全隐患的问题。该活塞包括活塞环梁和水平的活塞底板,活塞底板的外周缘与活塞环梁的内侧板连接;活塞底板上设置有中心环梁,且中心环梁套设在活塞环梁内;中心环梁和活塞环梁之间连接有若干活塞桁架,活塞桁架呈辐射状分布,且活塞桁架的下弦杆与活塞底板连接;活塞桁架之间的活塞底板上设置有活动配重。由于活塞底板为水平结构,能够将活动配重放置在活塞底板上,所以不用堆积在活塞环梁上,提高了煤气柜运行的安全性。同时,可以在活塞底板上放置较多的活动配重,使煤气柜的压力调节范围较大。
The utility model discloses a cylindrical gas tank piston, which mainly aims to solve the problems in the prior art that the pressure adjustment range of the gas tank is small and has potential safety hazards. The piston includes a piston ring beam and a horizontal piston bottom plate, the outer peripheral edge of the piston bottom plate is connected with the inner side plate of the piston ring beam; a center ring beam is arranged on the piston bottom plate, and the center ring beam is sleeved in the piston ring beam; the center ring beam A number of piston trusses are connected to the piston ring beam, and the piston trusses are radially distributed, and the lower chords of the piston trusses are connected to the piston bottom plate; movable counterweights are arranged on the piston bottom plate between the piston trusses. Because the piston bottom plate is a horizontal structure, the movable counterweight can be placed on the piston bottom plate, so it does not need to be stacked on the piston ring beam, which improves the safety of the gas cabinet operation. At the same time, more movable counterweights can be placed on the piston bottom plate, so that the pressure adjustment range of the gas holder is larger.
Description
技术领域technical field
本实用新型涉及一种圆筒型煤气柜活塞。The utility model relates to a cylindrical gas tank piston.
背景技术Background technique
圆筒型煤气柜内的压力是由活塞的重量决定,目前的活塞由活塞围栏、混凝土环梁和活塞中心单层浅球壳结构组成,无论是钢结构部分还是混凝土部分,都属于固定配重,所以在施工完成之后活塞的重量就无法在发生变化了,煤气柜的运行压力也就无法改变了。但是工厂在运行中,由于用户规模的增加或远端客户的减少,所以经常需要增加或者减少煤气柜的运行压力。活塞的固定配重是一定的,这就需要增加或减少活动配重。但是圆筒型煤气柜活塞可放置活动配重的空间有限,很难放置大梁的活动配重,使得煤气柜的压力调节范围最大为0.5Kpa,调节范围比较小,然而一些工厂的压力调节范围常常需要达到2Kpa以上,所以无法满足煤气柜的压力要求。而且这些活动配重只能堆积在活塞的混凝土环梁上,既增加了煤气柜的运行风险,也给煤气柜内部的操作和检修带来不便。The pressure in the cylindrical gas tank is determined by the weight of the piston. The current piston is composed of a piston fence, a concrete ring beam and a single-layer shallow spherical shell structure in the center of the piston. Both the steel structure part and the concrete part are fixed counterweights. , so after the construction is completed, the weight of the piston cannot be changed, and the operating pressure of the gas holder cannot be changed. However, during the operation of the factory, due to the increase of user scale or the decrease of remote customers, it is often necessary to increase or decrease the operating pressure of the gas tank. The fixed counterweight of the piston is certain, which requires increasing or decreasing the movable counterweight. However, the space for the movable counterweight of the cylindrical gas tank piston is limited, and it is difficult to place the movable counterweight of the beam, so that the maximum pressure adjustment range of the gas tank is 0.5Kpa, and the adjustment range is relatively small. However, the pressure adjustment range of some factories is often It needs to reach more than 2Kpa, so it cannot meet the pressure requirements of the gas cabinet. Moreover, these movable counterweights can only be stacked on the concrete ring beam of the piston, which not only increases the operation risk of the gas tank, but also brings inconvenience to the operation and maintenance of the gas tank.
另外,活塞的底板为单层浅球壳结构,致使活塞底部死空间较大,大大降低了煤气柜的吞吐容积,而且增加了煤气柜在安装调试或检修过程中氮气的置换量和置换时间,非常的不经济。还有该单层浅球壳结构为自承重结构,这就要求中心球壳的骨架构件承载力较高,构件大。In addition, the bottom plate of the piston is a single-layer shallow spherical shell structure, resulting in a large dead space at the bottom of the piston, which greatly reduces the throughput volume of the gas cabinet, and increases the nitrogen replacement volume and replacement time during the installation, commissioning or maintenance of the gas cabinet. Very uneconomical. In addition, the single-layer shallow spherical shell structure is a self-supporting structure, which requires the framework member of the central spherical shell to have a higher bearing capacity and larger members.
实用新型内容Utility model content
针对上述问题,本实用新型提供一种煤气柜的压力调节范围较大且安全可靠的的圆筒型煤气柜活塞。In view of the above problems, the utility model provides a safe and reliable cylindrical gas holder piston with a large pressure adjustment range of the gas holder.
为达到上述目的,本实用新型圆筒型煤气柜活塞,包括活塞环梁和水平的活塞底板,所述活塞底板的外周缘与所述活塞环梁的内侧板连接;所述活塞底板上设置有中心环梁,且所述中心环梁套设在所述活塞环梁内;所述中心环梁和所述活塞环梁之间连接有若干活塞桁架,所述活塞桁架呈辐射状分布,且所述活塞桁架的下弦杆与所述活塞底板连接;所述活塞桁架之间的活塞底板上设置有活动配重。In order to achieve the above object, the cylinder type gas tank piston of the present invention includes a piston ring beam and a horizontal piston bottom plate, the outer peripheral edge of the piston bottom plate is connected with the inner side plate of the piston ring beam; the piston bottom plate is provided with A central ring beam, and the central ring beam is sleeved in the piston ring beam; a number of piston trusses are connected between the central ring beam and the piston ring beam, and the piston trusses are radially distributed, and the The lower chords of the piston trusses are connected to the piston bottom plates; movable counterweights are arranged on the piston bottom plates between the piston trusses.
由于活塞底板为水平结构,能够将活动配重放置在活塞底板上,所以不用堆积在活塞环梁上,而由于活动配重块全部放置于活塞底板上,活塞环梁上就更加干净整洁,大大方便了气柜内部的操作和检修,同时也大大提高了煤气柜运行的安全性。同时,可以在活塞底板上放置较多的活动配重,使煤气柜的压力调节范围较大。设置了若干个活塞桁架,这些活塞桁架作为结构受力构件使活塞的结构更加稳固、牢靠,而其灵活的压力调节能力,也大大增加了工厂煤气管网压力调节的灵活性,也减小了管网压力的波动。Since the piston bottom plate is a horizontal structure, the movable counterweight can be placed on the piston bottom plate, so it does not need to be piled up on the piston ring beam, and since all the movable counterweights are placed on the piston bottom plate, the piston ring beam is more clean and tidy, greatly The operation and maintenance inside the gas holder are facilitated, and at the same time, the safety of the operation of the gas holder is greatly improved. At the same time, more movable counterweights can be placed on the piston bottom plate, so that the pressure adjustment range of the gas holder is larger. Several piston trusses are set up, these piston trusses are used as structural stress components to make the structure of the piston more stable and reliable, and its flexible pressure adjustment ability also greatly increases the flexibility of the pressure adjustment of the factory gas pipe network, and also reduces the Fluctuations in pipe network pressure.
附图说明Description of drawings
图1是本实用新型提供的圆筒型煤气柜活塞的俯视图;Fig. 1 is the top view of the cylindrical gas holder piston provided by the utility model;
图2是图1的A-A视图;Fig. 2 is the A-A view of Fig. 1;
图3是图1的B-B视图。Fig. 3 is a B-B view of Fig. 1 .
具体实施方式Detailed ways
下面结合说明书附图对本实用新型做进一步的描述。Below in conjunction with accompanying drawing, the utility model is described further.
本实用新型提供一种圆筒型煤气柜活塞,该活塞包括水平的活塞底板4、活塞环梁2、中心环梁5、活塞桁架1以及活动配重7,其中活塞底板、活塞环梁、中心环梁和活塞桁架为活塞的固定配重。The utility model provides a cylindrical gas tank piston, which comprises a horizontal piston bottom plate 4, a piston ring beam 2, a central ring beam 5, a piston truss 1 and a movable counterweight 7, wherein the piston bottom plate, the piston ring beam, the center The ring beam and piston truss are the fixed counterweights for the pistons.
其中活塞环梁2的内侧板与活塞底板4的外周缘连接,具体连接方式可以但不限于焊接。由于活塞底板为水平结构,能够将活动配重放置在活塞底板上,所以不用堆积在活塞环梁上,提高了煤气柜运行的安全性。Wherein the inner side plate of the piston ring beam 2 is connected with the outer peripheral edge of the piston bottom plate 4, and the specific connection method can be but not limited to welding. Because the piston bottom plate is a horizontal structure, the movable counterweight can be placed on the piston bottom plate, so it does not need to be stacked on the piston ring beam, which improves the safety of the gas cabinet operation.
中心环梁5设置在活塞底板4上,且套设在活塞环梁2内。中心环梁5的底板可以以焊接的方式与活塞底板固定在一起。活塞桁架1作为活塞的结构受力构件,设置在所述活塞环梁2和中心环梁5之间,呈辐射状分布,活塞桁架1的下弦杆与所述活塞底板4连接。活塞桁架1为空间桁架结构,由上弦杆、下弦杆、连接上弦杆和下弦杆的腹杆组成,腹杆在活塞环梁侧的端部为立柱形式,该立柱深入活塞环梁2中,而活塞桁架1在活塞环梁侧的下弦杆也深入活塞环梁2中。The central ring beam 5 is arranged on the piston bottom plate 4 and sleeved in the piston ring beam 2 . The bottom plate of the central ring beam 5 can be fixed together with the piston bottom plate by welding. Piston truss 1 , as a structural force-bearing member of the piston, is arranged between the piston ring beam 2 and the central ring beam 5 and is distributed radially. The lower chord of the piston truss 1 is connected to the piston bottom plate 4 . Piston truss 1 is a space truss structure, which is composed of upper chord, lower chord, and web connecting the upper chord and lower chord. The end of the web on the side of the piston ring beam is in the form of a column. The lower chord of the piston truss 1 on the piston ring beam side also penetrates into the piston ring beam 2 .
所述活塞桁架1之间的活塞底板4上设置有活动配重7。由于活塞底板的空间较大,可以根据需要放置较多的活动配重,放置的活动配重越多,活塞的重量的调节范围越大,煤气柜内部的压力的调节范围也就越大,从而满足煤气柜生产需要。活动配重的数量由煤气柜所需要的压力决定。A movable counterweight 7 is arranged on the piston bottom plate 4 between the piston trusses 1 . Due to the large space of the piston bottom plate, more movable counterweights can be placed according to the needs. The more movable counterweights are placed, the larger the adjustment range of the piston weight is, and the larger the adjustment range of the pressure inside the gas holder is. Meet the production needs of gas cabinets. The number of active counterweights is determined by the pressure required by the gas holder.
对上述技术方案的进一步改进,本实用新型提供的圆筒型煤气柜活塞中的活塞环梁采用钢-钢筋混凝土组合环梁,所述钢-钢筋混凝土组合环梁由钢箱梁和设置在所述钢箱梁内的钢筋混凝土组成,即钢-钢筋混凝土组合环梁为填充有钢筋混凝土的钢箱梁结构。这种结构的活塞环梁非常坚固,由于其外壁为钢板,该活塞环梁的内侧壁和活塞底板之间可采用焊接的方式连接,相对于单纯的混凝土换梁,与活塞底板的连接更易实现。As a further improvement to the above technical solution, the piston ring beam in the cylindrical gas tank piston provided by the utility model adopts a steel-reinforced concrete composite ring beam, and the steel-reinforced concrete composite ring beam is composed of a steel box beam and is arranged on the The reinforced concrete composition in the box girder, that is, the steel-reinforced concrete composite ring girder is a steel box girder structure filled with reinforced concrete. The piston ring beam of this structure is very strong. Since its outer wall is steel plate, the inner wall of the piston ring beam and the piston bottom plate can be connected by welding. Compared with simple concrete beam replacement, the connection with the piston bottom plate is easier to realize .
所述活塞底板可以但不限于由若干槽型的卷钢板组成。各卷钢板之间通过焊接方式连接成活塞底板。由于槽型的卷钢板允许一定的变形量,所以相对于平钢板,不易起拱。The piston bottom plate may be, but not limited to, consist of several groove-shaped rolled steel plates. The coils of steel plates are connected by welding to form the bottom plate of the piston. Since the grooved steel plate allows a certain amount of deformation, it is less prone to arching than the flat steel plate.
所述活动配重可以采用重量不超过65kg的钢筋混凝土预制块。活动配重需要严格按照设计尺寸进行加工,在加工前需要对钢筋混凝土的比重进行检测,每块钢筋混凝土的重量不超过65kg,以方便工人搬运。The movable counterweight can be a reinforced concrete prefabricated block weighing no more than 65kg. The movable counterweight needs to be processed in strict accordance with the design size, and the specific gravity of the reinforced concrete needs to be tested before processing. The weight of each reinforced concrete should not exceed 65kg, so as to facilitate the handling of workers.
在圆筒型煤气柜内部设置有活塞环梁支撑3、中心环梁支撑6,活塞环梁的组装和施工可在活塞环梁上进行,中心环梁的组装和施工可在中心环梁支撑上进行,活塞环梁支撑的数量和活塞桁架的榀数相同。将活塞环梁、中心环梁和活塞桁架分别进行组装完成后,再将活塞桁架与活塞环梁、活塞底板和中心环梁进行焊接等连接工作。当需要对活塞进行检修或者对煤气柜的压力进行调节时,控制活塞,使其落底,落底后活塞由活塞环梁支撑和中心环梁支撑进行支撑,然后通过氮气置换煤气,再通过空气置换氮气,安全了以后,通过人孔,进行检修工作,或者增加、减少活塞底板上的活动配重的数量,以实现煤气柜压力调节的目的。The piston ring beam support 3 and the center ring beam support 6 are arranged inside the cylindrical gas tank. The assembly and construction of the piston ring beam can be carried out on the piston ring beam, and the assembly and construction of the center ring beam can be carried out on the center ring beam support. The number of piston ring beam supports is the same as the number of piston trusses. After the piston ring beam, center ring beam and piston truss are assembled respectively, the piston truss is connected with the piston ring beam, piston bottom plate and center ring beam by welding. When it is necessary to overhaul the piston or adjust the pressure of the gas tank, control the piston to make it fall to the bottom. After the bottom, the piston is supported by the piston ring beam support and the center ring beam support, and then the gas is replaced by nitrogen, and then passed by air. Replace the nitrogen, after it is safe, go through the manhole, carry out maintenance work, or increase or decrease the number of movable counterweights on the piston bottom plate, so as to realize the purpose of gas tank pressure regulation.
由于本实用新型可以增减活动配重的数量较大,使煤气柜的压力调节范围变大。同时由于活动配重没有堆积在活塞环梁上,增加了煤气柜的运行安全性。设置了若干个活塞桁架,这些活塞桁架作为结构受力构件使活塞的结构更加稳固、牢靠。同时本实用新型的活塞底板是水平的,减少了煤气柜内的死空间,从而减少了氮气和空气的置换量和置换时间。Because the utility model can increase or decrease the quantity of movable weights larger, the pressure adjustment range of the gas cabinet becomes larger. At the same time, because the movable counterweight is not stacked on the piston ring beam, the operation safety of the gas cabinet is increased. Several piston trusses are arranged, and these piston trusses serve as structural stress components to make the structure of the piston more stable and reliable. Simultaneously, the piston bottom plate of the utility model is horizontal, which reduces the dead space in the gas cabinet, thereby reducing the replacement amount and replacement time of nitrogen and air.
以上,仅为本实用新型的较佳实施例,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求所界定的保护范围为准。The above are only preferred embodiments of the present utility model, but the scope of protection of the present utility model is not limited thereto. Any skilled person familiar with the art within the technical scope disclosed by the utility model can easily think of changes or Replacement should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be determined by the protection scope defined in the claims.
Claims (5)
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CN104633437A (en) * | 2015-02-12 | 2015-05-20 | 中冶华天工程技术有限公司 | Piston of cylindrical gas chamber |
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