CN204481636U - A kind of band fan extruder motor - Google Patents

A kind of band fan extruder motor Download PDF

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Publication number
CN204481636U
CN204481636U CN201520109426.0U CN201520109426U CN204481636U CN 204481636 U CN204481636 U CN 204481636U CN 201520109426 U CN201520109426 U CN 201520109426U CN 204481636 U CN204481636 U CN 204481636U
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Prior art keywords
fan
motor
extruder
blades
reducer
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Expired - Lifetime
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CN201520109426.0U
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Chinese (zh)
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吕英俊
陈金财
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Guangdong Xiongsu Technology Group Co ltd
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Guangdong Xiongsu Technology Group Co ltd
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  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The utility model discloses a kind of band fan extruder motor, comprise motor body, reductor and fan, described motor body drives reductor and fan turns, described reductor is connected between fan and motor body by shaft coupling, described fan comprises the rotating disk of fan blade and fixing described fan blade, and described fan blade is forward-curved blade.The utility model connects fan by driving on extruder electric machine main shaft, and regulate rotation speed of the fan by reductor, fan turns produces wind-force and accelerates motor surrounding air flowing speed, improve cooling rate, extend motor service life in hot environment, more save electric energy compared with independently blower fan, thus play the effect reduced costs.

Description

一种带风扇挤出机电机A fan extruder motor

技术领域 technical field

本实用新型涉及一种挤出机电机,更具体地,涉及一种带风扇挤出机电机。 The utility model relates to an extruder motor, in particular to an extruder motor with a fan.

背景技术 Background technique

挤出机的主机电机运行时会产生大量热量,需要降温才能长时间工作,现有的降温方法主要是依靠独立的风机风冷。但是,独立的风机风冷需要独立电机带动旋转,要消耗额外的电能,一般设计上叶片较小,数量也较少,而且转速较低。独立风机由于风量偏小,特别是在生产车间里面温度较高的情况下,经常造成线圈过热过载,电机跳闸,造成生产线停止生产等一系列不利影响。 The main engine motor of the extruder will generate a lot of heat when it is running, and it needs to be cooled to work for a long time. The existing cooling method mainly relies on independent fan air cooling. However, independent fan air cooling requires an independent motor to drive the rotation, which consumes additional power. Generally, the blades are designed to be smaller, less in number, and at a lower speed. Due to the small air volume of the independent fan, especially in the case of high temperature in the production workshop, it often causes a series of adverse effects such as overheating and overloading of the coil, tripping of the motor, and stopping production of the production line.

发明内容 Contents of the invention

本实用新型为克服上述现有技术所述的至少一种缺陷,提供了一种带风扇挤出机电机。本实用新型通过在挤出机电机主轴上驱动连接风扇,风扇转动产生风力加快电机周围空气流动速度,提高降温速度,延长了电机在高温环境中运行寿命,与独立的风机相比更节省电能,从而起到降低成本的作用。 The utility model provides an extruder motor with a fan to overcome at least one defect of the above-mentioned prior art. The utility model drives and connects the fan on the main shaft of the motor of the extruder, and the fan rotates to generate wind force to accelerate the air flow speed around the motor, improve the cooling speed, prolong the operating life of the motor in a high-temperature environment, and save electric energy compared with an independent fan. Thereby play a role in reducing costs.

本实用新型的上述目的是通过以下技术方案实现的。 The above-mentioned purpose of the utility model is achieved through the following technical solutions.

一种带风扇挤出机电机,包括电机主体、减速机和风扇,所述电机主体驱动减速机和风扇转动,所述减速机通过联轴连接在风扇和电机主体之间,所述风扇包括风叶和固定所述风叶的转盘,所述风叶为前弯式叶片。 An extruder motor with fan includes a motor body, a reducer and a fan, the motor body drives the reducer and the fan to rotate, the reducer is connected between the fan and the motor body through a coupling, and the fan includes a fan blades and a rotating disc for fixing the blades, the blades are forward curved blades.

本实用新型通过在挤出机电机主轴上驱动连接风扇,并通过减速机调节风扇转速,风扇转动产生风力加快电机周围空气流动速度,提高降温速度,延长了电机在高温环境中运行寿命,避免了独立风机的使用,起到节省电能,降低成本的作用;所述风扇的风叶为前弯式叶片,相比传统挤出机上安装的风叶,前弯式叶片的风量更大,达到了有效降温的目的。加装了减速机的风叶,风叶数量增加,面积增大使得风量可以大大增加,特别是高温情况下,保证了电机正常运作,而减速机的增加不会加大电机的负载,电能消耗不会增加。 The utility model drives and connects the fan on the main shaft of the motor of the extruder, and adjusts the speed of the fan through the reducer. The rotation of the fan generates wind to accelerate the air flow speed around the motor, improve the cooling speed, and prolong the operating life of the motor in a high-temperature environment. The use of an independent fan saves power and reduces costs; the blades of the fan are forward-curved blades, which have a larger air volume than those installed on traditional extruders, achieving effective purpose of cooling. The fan blades with a reducer are installed, the number of fan blades increases, and the area increases so that the air volume can be greatly increased, especially under high temperature conditions, which ensures the normal operation of the motor, and the increase of the reducer will not increase the load on the motor, and the power consumption will not increase.

优选地,所述风叶前端形成的弯折角度为120度。 Preferably, the bending angle formed by the front end of the blade is 120 degrees.

优选地,所述风叶的叶片数量为48~60片。 Preferably, the number of blades of the fan blades is 48-60.

优选地,所述风扇的直径为电机线圈直径的3/5~1。 Preferably, the diameter of the fan is 3/5~1 of the diameter of the motor coil.

优选地,所述减速机为变速减速机。 Preferably, the reducer is a variable speed reducer.

优选地,所述风扇和减速机外还设有保护罩,所述保护罩的轴向方向设有通气孔,所述保护罩的周向设有6~8个通孔。 Preferably, a protective cover is provided outside the fan and the reducer, the protective cover is provided with ventilation holes in the axial direction, and 6-8 through holes are provided in the circumferential direction of the protective cover.

优选地,所述的减速机的减速比例为3~5:1。 Preferably, the reduction ratio of the reducer is 3-5:1.

与现有技术相比,本实用新型的有益效果在于:通过在挤出机电机主轴上驱动连接风扇,并通过减速机调节风扇转速,风扇转动产生风力加快电机周围空气流动速度,提高降温速度,延长了电机在高温环境中运行寿命,与独立的风机相比更节省电能,从而起到降低成本的作用。加装减速机,风叶数量增加,面积增大使得风量可以大大的增加,特别是高温情况下,保证了电机正常运作,而减速机的作用不会加大电机的负载,电能消耗不会增加。 Compared with the prior art, the utility model has the beneficial effects that: by driving and connecting the fan on the motor shaft of the extruder, and adjusting the speed of the fan through the reducer, the rotation of the fan generates wind to accelerate the air flow speed around the motor and increase the cooling speed. It prolongs the operating life of the motor in a high-temperature environment, and saves power compared with an independent fan, thereby reducing costs. Installing a reducer increases the number of fan blades and increases the area so that the air volume can be greatly increased, especially under high temperature conditions, ensuring the normal operation of the motor, and the function of the reducer will not increase the load on the motor, and the power consumption will not increase .

附图说明 Description of drawings

图1是本实用新型的整体示意图。 Fig. 1 is the overall schematic diagram of the utility model.

具体实施方式 Detailed ways

附图仅用于示例性说明,不能理解为对本专利的限制;为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。附图中描述位置关系仅用于示例性说明,不能理解为对本专利的限制。 The accompanying drawings are for illustrative purposes only, and should not be construed as limitations on this patent; in order to better illustrate this embodiment, certain components in the accompanying drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art It is understandable that some well-known structures and descriptions thereof may be omitted in the drawings. The positional relationship described in the drawings is for illustrative purposes only, and should not be construed as a limitation on this patent.

实施例1Example 1

如图1所述,一种带风扇挤出机电机,包括电机主体1、减速机2和风扇3,所述电机主体1驱动减速机2和风扇3转动,所述减速机2通过联轴连接在风扇3和电机主体1之间,所述风扇3包括风叶31和固定所述风叶31的转盘32,所述风叶31为前弯式叶片,更具体地,所述风叶前端形成的弯折角度为120度。本实施例通过在挤出机电机主体1的主轴上驱动连接风扇3,并通过减速机2调节风扇3的转速,风扇3转动产生风力加快电机周围空气流动速度,提高降温速度,延长了电机在高温环境中运行寿命,避免了独立风机的使用,起到节省电能,降低成本的作;所述风扇3的风叶为前弯式叶片,相比传统挤出机上安装的风叶,前弯式叶片的风量更大,达到了有效降温的目的;加装了减速机的风叶,风叶数量增加,面积增大使得风量可以大大增加,更具体地,所述风叶31的叶片数量为56片,所述风叶31的直径为电机线圈直径的3/5~1。所述减速机2为变速减速机,所述风扇3和减速机2外还设有保护罩4,所述保护罩4的轴向方向设有通气孔,所述保护罩4的周向设有6~8个通孔,用于散热。所述的减速机2的减速比例为4:1。 As shown in Figure 1, a fan extruder motor includes a motor body 1, a reducer 2 and a fan 3, the motor body 1 drives the reducer 2 and the fan 3 to rotate, and the reducer 2 is connected by a coupling Between the fan 3 and the motor body 1, the fan 3 includes a fan blade 31 and a turntable 32 for fixing the fan blade 31. The fan blade 31 is a forward-curved blade. More specifically, the front end of the fan blade forms a The bending angle is 120 degrees. In this embodiment, the fan 3 is driven and connected on the main shaft of the extruder motor main body 1, and the speed of the fan 3 is adjusted through the reducer 2. The rotation of the fan 3 generates wind to accelerate the air flow speed around the motor, improve the cooling speed, and extend the life of the motor. The operating life in a high-temperature environment avoids the use of an independent fan, which saves power and reduces costs; the blades of the fan 3 are forward-curved blades, which are more forward-curved than those installed on traditional extruders. The air volume of the blades is larger, which achieves the purpose of effective cooling; the wind blades of the reducer are installed, and the number of wind blades increases, and the area increases so that the air volume can be greatly increased. More specifically, the number of blades of the wind blades 31 is 56 The diameter of the fan blade 31 is 3/5~1 of the diameter of the motor coil. The reducer 2 is a variable speed reducer, the fan 3 and the reducer 2 are also provided with a protective cover 4, the axial direction of the protective cover 4 is provided with ventilation holes, and the circumferential direction of the protective cover 4 is provided with 6~ 8 through holes for heat dissipation. The speed reduction ratio of the speed reducer 2 is 4:1.

所述挤出机的电机主体1开始工作时,带动挤出机主体、减速机2和风扇3运行,减速机2不会加大电机主体1的负载,不会加大电能消耗;同时,由于加装了减速机2,风叶31的数量相比独立风机的风叶数量增加,且将风叶31设计为前弯式结构增大了风叶31的面积,风叶31数量和面积的增加使得风量也大大的增加,特别是高温情况下,保证了电机主体1的正常运作,不产生额外热量和电能消耗。 When the motor main body 1 of the extruder starts to work, it drives the extruder main body, the reducer 2 and the fan 3 to run, and the reducer 2 will not increase the load on the motor main body 1 and will not increase the power consumption; meanwhile, due to With the addition of the reducer 2, the number of fan blades 31 is increased compared to that of an independent fan, and the design of the fan blades 31 as a forward-curved structure increases the area of the fan blades 31, increasing the number and area of the fan blades 31 The air volume is also greatly increased, especially under high temperature conditions, which ensures the normal operation of the motor main body 1 without generating additional heat and power consumption.

显然,本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。 Apparently, the above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, rather than limiting the implementation manner of the present utility model. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the utility model shall be included in the protection scope of the claims of the utility model.

Claims (7)

1.一种带风扇挤出机电机,其特征在于,包括电机主体、减速机和风扇,所述电机主体通过减速机驱动风扇转动,所述减速机通过联轴分别连接在风扇和电机主体之间,所述风扇包括风叶和用于固定所述风叶的转盘,所述风叶为前弯式叶片。 1. A fan extruder motor, characterized in that it comprises a motor body, a speed reducer and a fan, the motor body drives the fan to rotate through the speed reducer, and the speed reducer is respectively connected between the fan and the motor body through a shaft coupling During the period, the fan includes blades and a turntable for fixing the blades, and the blades are forward-curved blades. 2.根据权利要求1所述的带风扇挤出机电机,其特征在于,所述风叶前端形成的弯折角度为120度。 2. The motor of an extruder with a fan according to claim 1, wherein the bending angle formed by the front end of the fan blade is 120 degrees. 3.根据权利要求2所述的带风扇挤出机电机,其特征在于,所述风叶的叶片数量为48~60片。 3. The extruder motor with fan according to claim 2, characterized in that, the number of blades of the fan blades is 48-60 pieces. 4.根据权利要求3所述的带风扇挤出机电机,其特征在于,所述风扇的直径为电机线圈直径的3/5~1。 4. The extruder motor with fan according to claim 3, wherein the diameter of the fan is 3/5~1 of the diameter of the motor coil. 5.根据权利要求1所述的带风扇挤出机电机,其特征在于,所述减速机为变速减速机。 5. The extruder motor with fan according to claim 1, characterized in that, the reducer is a variable speed reducer. 6.根据权利要求1所述的带风扇挤出机电机,其特征在于,所述风扇和减速机外还设有保护罩,所述保护罩的轴向方向设有通气孔,所述保护罩的周向设有6~8个通孔。 6. The extruder motor with fan according to claim 1, characterized in that, a protective cover is also provided outside the fan and the reducer, the axial direction of the protective cover is provided with air holes, and the protective cover There are 6-8 through holes in the circumferential direction. 7.根据权利要求1所述的带风扇挤出机电机,其特征在于,所述的减速机的减速比例为3~5:1。 7. The extruder motor with fan according to claim 1, characterized in that, the reduction ratio of the reducer is 3-5:1.
CN201520109426.0U 2015-02-15 2015-02-15 A kind of band fan extruder motor Expired - Lifetime CN204481636U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114738326A (en) * 2022-04-28 2022-07-12 安徽理工大学 Diversion supercharging energy-saving centrifugal fan
CN118514300A (en) * 2024-07-17 2024-08-20 徐州中集新材科技发展有限公司 Plastic strip extrusion molding equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114738326A (en) * 2022-04-28 2022-07-12 安徽理工大学 Diversion supercharging energy-saving centrifugal fan
CN114738326B (en) * 2022-04-28 2023-10-03 安徽理工大学 A kind of diversion pressurized energy-saving centrifugal fan
CN118514300A (en) * 2024-07-17 2024-08-20 徐州中集新材科技发展有限公司 Plastic strip extrusion molding equipment

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Granted publication date: 20150715