CN204479310U - For the testing table of railway track and wheel hub relation test - Google Patents

For the testing table of railway track and wheel hub relation test Download PDF

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Publication number
CN204479310U
CN204479310U CN201520198131.5U CN201520198131U CN204479310U CN 204479310 U CN204479310 U CN 204479310U CN 201520198131 U CN201520198131 U CN 201520198131U CN 204479310 U CN204479310 U CN 204479310U
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China
Prior art keywords
rail
slide block
wheel
ring gear
framework
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Expired - Fee Related
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CN201520198131.5U
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Chinese (zh)
Inventor
张宇建
阮礼鹏
赵石真
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Xihua University
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Xihua University
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Abstract

The utility model discloses a kind of testing table for the test of railway track and wheel hub relation, include frame supported linear slide rail, mobile ring gear slider support linear slide rail, planetary gear ring slide block reverse mechanism, framework and portal frame, by experimental wheel to being placed on testing table rail, rail is connected by fastener with reciprocating framework, and frame supported is on surface-based linear slide rail.Planetary gear ring slide block reverse mechanism is driven through reducer casing, V belt translation by motor; At wheel in rotation process, with loading frock, it is loaded by the actuator loaded on portal frame, simulate in vehicle operation and take turns right stressing conditions.The utility model adopts planetary gear ring slide block reverse mechanism to realize the to-and-fro movement of rail, control simple, do not need to change turning to of motor, thus the impact that can effectively reduce on the one hand in commutation process mechanical systems such as gears, on the other hand, the impact to motor and electrical system is also greatly reduced.

Description

For the testing table of railway track and wheel hub relation test
Technical field
The utility model relates to a kind of wheel rail relation test unit, is specifically a kind of testing table for the test of railway track and wheel hub relation.
Background technology
Wheel-rail wear is a major issue in world's railway evolution.Test is the indispensable a kind of technological means of research wheel-rail wear.Bench run and road test are mainly contained to the abrasion test research of wheel track.The latter is closer to actual conditions, but cost intensive, not easily test separately the impact of certain factor on wheel-rail wear.Bench run economy is quick, and be convenient to test each factor to the impact of wheel-rail wear separately, meanwhile, test can reach various limiting condition.Therefore various forms of wheel rail relation testing table is developed in the world to study wheel-rail wear.
Comparatively difficult owing to carrying out orbital simulation in laboratory, what therefore modal wheel rail relation testing table adopted is wheel--wheel closes system test-bed, actual wheel simulated by the wheel that usual employing ratio makes, and simulate actual track with the rail wheel of another diameter, rail wheel and simulating wheel drive with motor respectively, two motor speeds are controlled all continuously, such wheel and rail wheel can realize different rotating speeds, the simulation to damped condition can be realized when rail wheel driving simulating wheel, the simulation to traction working condition can be realized when simulating wheel drive track is taken turns.Rail relation that the testing table of this form controls simple, and analog rate is high, but proves already from theory, adopts wheel--wheel relation replaces wheel--is carried out testing and be there is larger error, can not reflect real situation between wheel track.For this reason, abroad start to develop the testing table based on real wheel-rail relation.German federal railway research centre in 2005 have developed a kind of novel track switch and passes through testing table.This testing table adopts actual track switch and wheel to test.Track switch being installed in can on the slide block of straight reciprocating motion, and slide block drives to-and-fro movement by crank, thus switch with follow up movement to-and-fro movement, track switch and then drive vehicle wheel rotation, realizes the simulation to vehicle travel situations.2009, Japanese railway Technical Research Center have developed a kind of novel wheel track creep rate proving installation.Motor drives ball screw framework to drive bogie to do straight reciprocating motion on rail by rotating, realizes the simulation to vehicle travel situations.
In the testing table of above two kinds of wheel-rail relations, the former adopts crank block to realize the to-and-fro movement of track, even if well-known crank at the uniform velocity rotates, ram speed but changes always, and slide block can not remain a constant speed motion.If adopt this mechanism as the gear train of testing table, can accurately uniform motion operating mode in simulating vehicle actual motion.From the design feature of this mechanism, if the reciprocating stroke of track will be increased, the length of crank and connecting rod will be increased.The latter drives bogie to-and-fro movement in orbit by motor driven ball screws mechanism, just needs to control motor and constantly commutates, need consider the requirements such as buffering, comparatively bother.
Certainly realize to-and-fro movement and can also adopt pinion and rack, hydraulic motor transmission mechanism, hydraulic cylinder reciprocating mechanism etc.These mechanisms are all widely used in industrial circle, but these mechanisms exist straight reciprocating motion stroke not malleable, commutation process to shortcomings such as system shock are larger.
Utility model content
The purpose of this utility model is to provide a kind of testing table that can realize the test of true wheel rail relation, this kind of testing table directly adopts Wheel Rail Contact mode to test, real wheel rail relation can be reflected, to-and-fro movement controls simple, motor does not need to commutate, impact little, be easy to safeguard, suitable long-term work.
The utility model realizes like this, construct a kind of testing table for the test of railway track and wheel hub relation, it is characterized in that: include frame supported linear slide rail, mobile ring gear slider support linear slide rail, planetary gear ring slide block reverse mechanism, framework and portal frame, described planetary gear ring slide block reverse mechanism comprises drive sprocket, tie-rod, by movable sprocket, planet wheel, removable ring gear slide block, removable ring gear slide block to be arranged on mobile ring gear slider support linear slide rail and by mobile ring gear slider support Linear guideway support, motor is provided with in ring gear slide block, reduction gearbox of bevel gear and driving-belt, motor is connected to reduction gearbox of bevel gear by shaft coupling, reduction gearbox of bevel gear output terminal drives drive sprocket to rotate by driving-belt, motor, reduction gearbox of bevel gear, driving-belt and drive sprocket are all arranged on a mounting board, drive sprocket is delivered to by movable sprocket by Chain conveyer, coaxial by movable sprocket and planet wheel, by movable sprocket and planet wheel by tie-bar support, described installing plate is fixed by tie-rod, described planet wheel engages with the internal gear tooth of ring gear slide block, described frame supported drives and realizes to-and-fro movement on frame supported linear slide rail and by described planetary gear ring slide block reverse mechanism, rail is arranged on reciprocating framework by fastener, by experimental wheel to being placed on rail, driven by rail to-and-fro movement and realize the right positive and negative rotation of wheel, portal frame is provided with above framework, its crossbeam of portal frame is provided with Plumb load actuator, its column of portal frame is provided with horizontal actuator, loading frock being set by Plumb load actuator and horizontal actuator, realizing taking turns right loading to complete the simulation of running conditions of vehicle to tested by loading frock.
According to a kind of testing table for the test of railway track and wheel hub relation described in the utility model, it is characterized in that: above described framework, rail is switch structure.
A kind of control method of the testing table for the test of railway track and wheel hub relation described in the utility model, run by motor and rotate through shaft coupling connection reduction gearbox of bevel gear, V belt translation is by the input end drive sprocket of power transmission to planetary gear ring slide block reverse mechanism, be delivered to by movable sprocket by Chain conveyer, coaxial by movable sprocket and planet wheel, by the continuous rotation of planet wheel in the ring gear slide block closed, to be engaged with the internal gear tooth of ring gear slide block by planet wheel and ring gear slide block to the effect of contraction of planet pin, ring gear slide block can be driven with comparatively low-friction coefficient linear reciprocating motion, the to-and-fro movement of framework is driven thus by ring gear slide block, drive rail to-and-fro movement on it, the to-and-fro movement of rail can realize taking turns right reciprocating rotation, the reciprocal operating condition of simulating vehicle on rail.
A kind of testing table for wheel rail relation test described in the utility model, rail is arranged on reciprocating framework by fastener, frame supported is being arranged on linear slide rail, framework realizes to-and-fro movement by the moveable ring gear slider-actuated in the planetary gear ring slide block reverse mechanism of its underpart, and removable ring gear slide block is by surface-based mobile ring gear slider support Linear guideway support.By experimental wheel to being placed on rail, being driven by rail to-and-fro movement and realizing the right positive and negative rotation of wheel.Load portal frame to install on the ground, be positioned in the middle part of testing table, its crossbeam being provided with two Plumb load actuator, each installation two horizontal actuator on its column, realizing taking turns right loading to complete the simulation of running conditions of vehicle to tested by loading frock.
The straight reciprocating motion of ring gear slide block is realized owing to adopting planetary gear ring slide block reverse mechanism, and do not need to change motor steering, thus the impact that can effectively reduce on the one hand in commutation process mechanical systems such as gears, on the other hand, also greatly reduce the impact to motor and electrical system.Meanwhile, the change of test reciprocating stroke can be realized by the rectilinear path changing ring gear slide block.
Compared with prior art, the beneficial effects of the utility model are:
One, the utility model method adopts planetary gear ring slide block reverse mechanism to realize the to-and-fro movement of rail, control simple, do not need to change turning to of motor, thus the impact that can effectively reduce on the one hand in commutation process mechanical systems such as gears, on the other hand, the impact to motor and electrical system is also greatly reduced.
Two, constant in the movement velocity of ring gear slide block straight-line segment framework, conform to actual vehicle operating condition.
Three, increase ring gear slide block length of straigh line can change by test orbital motion length.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment
In figure: 1, frame supported linear slide rail; 2, mobile ring gear slider support linear slide rail; 3, motor; 4, reduction gearbox of bevel gear; 5, driving-belt; 6, drive sprocket; 7, tie-rod; 8, by movable sprocket; 9, planet wheel; 10, removable ring gear slide block; 11, framework; 12, by experimental wheel pair; 13, laterally actuator (4) is loaded; 14, frock is loaded; 15, Plumb load actuator; 16, portal frame; 17, rail.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Fig. 1 is a kind of embodiment of the present utility model: a kind of testing table for the test of railway track and wheel hub relation, includes frame supported linear slide rail 1, mobile ring gear slider support linear slide rail 2, planetary gear ring slide block reverse mechanism, framework 11 and portal frame 16.Described planetary gear ring slide block reverse mechanism comprise drive sprocket 6, tie-rod 7, by movable sprocket 8, planet wheel 9, removable ring gear slide block 10.The surface-based mobile ring gear slider support linear slide rail 2 of removable ring gear slide block 10 is supported by mobile ring gear slider support linear slide rail 2.Motor 3, reduction gearbox of bevel gear 4 and driving-belt 5 is provided with in ring gear slide block 10, motor 3 is connected to reduction gearbox of bevel gear 4 by shaft coupling, reduction gearbox of bevel gear 4 output terminal drives drive sprocket 6 to rotate by driving-belt 5, and motor 3, reduction gearbox of bevel gear 4, driving-belt 5 and drive sprocket 6 are all arranged on installing plate 18.Drive sprocket 6 is delivered to by movable sprocket 8 by Chain conveyer, coaxial with planet wheel 9 by movable sprocket 8, is supported by tie-rod 7 by movable sprocket 8 and planet wheel 9.Described installing plate 18 is fixed by tie-rod 7, and described planet wheel 9 engages with the internal gear tooth of ring gear slide block 10.Described framework 11 to be supported on frame supported linear slide rail 1 and to be driven by described planetary gear ring slide block reverse mechanism and realizes to-and-fro movement.In the utility model, rail 17 is arranged on reciprocating framework 11 by fastener.Be placed on rail 17 by experimental wheel to 12, driven by rail 17 to-and-fro movement and realize taking turns the positive and negative rotation to 12; Portal frame 16 is provided with above framework 11, its crossbeam of portal frame 16 is provided with Plumb load actuator 15, its column of portal frame 16 is provided with horizontal actuator 13(4), by Plumb load actuator 15 and horizontal actuator 13 arrange load frock 14, by load frock 14 realize to tested take turns to 12 loading to complete the simulation of running conditions of vehicle.
The course of work of the present utility model and principle are:
See the utility model structural representation of Fig. 1, will be placed on testing table rail 17 to 12 by experimental wheel, rail 17 is connected by fastener with reciprocating framework 11, and the planetary gear ring slide block mechanism 6,7,8,9,10 that framework 11 is installed by its underpart drives.When motor 3 runs rotation, reduction gearbox of bevel gear 4, driving-belt 5 is connected to by power transmission to planetary gear ring slide block reverse mechanism by shaft coupling, the to-and-fro movement of framework 11 is driven by moveable ring gear slide block 10, rail 17 to-and-fro movement on it is driven with this, the to-and-fro movement of rail 17 can realize taking turns the reciprocating rotation to 12, the reciprocal operating condition of simulating vehicle on rail.
Owing to adopting planetary gear ring slide block reverse mechanism, the commutation of testing table no longer needs motor 3 to change traffic direction.At wheel in 12 rotation processes, with loading frock 14, it is loaded by the actuator 13,15 loaded on portal frame 15, simulate in vehicle operation and take turns right stressing conditions.Moveable parts such as framework 11, ring gear slide block 10 are supported on linear slide rail 1, on 2 respectively.
The control method of the testing table for the test of railway track and wheel hub relation described in the utility model is as follows, run by motor 3 and rotate through shaft coupling connection reduction gearbox of bevel gear 4, V belt translation 5 is by the input end drive sprocket 6 of power transmission to planetary gear ring slide block reverse mechanism, be delivered to by movable sprocket 8 by Chain conveyer, coaxial with planet wheel 9 by movable sprocket 8, by the continuous rotation of planet wheel 9 in the ring gear slide block 10 closed, to be engaged with the internal gear tooth of ring gear slide block 10 by planet wheel 9 and the effect of contraction of ring gear slide block 10 pairs of planet wheel 8 axles, ring gear slide block 10 can be driven with comparatively low-friction coefficient linear reciprocating motion, the to-and-fro movement of framework 11 is driven thus by ring gear slide block 10, drive rail 17 to-and-fro movement on it, the to-and-fro movement of rail 17 can realize taking turns the reciprocating rotation to 12, the reciprocal operating condition of simulating vehicle on rail.
At wheel in 12 rotation processes, with loading frock 14, it is loaded by the actuator 13,15 loaded on portal frame 15, simulate in vehicle operation and take turns right stressing conditions.
Its straight-line segment of ring gear slide block 10 can be made up of different segmentation, changes the effective length of segments and segmentation, easily can change the stroke of straight reciprocating motion, does not need the power increasing motor.
Change the rotating speed of motor, the reciprocating speed of slide block can be changed, change wheel to travelling speed with this.Owing to adopting planetary gear ring slide block reverse mechanism, the commutation of testing table no longer needs motor 3 to change traffic direction.Thus the impact that can effectively reduce on the one hand in commutation process mechanical systems such as gears, on the other hand, also greatly reduce the impact to motor and electrical system.Therefore it is particularly suitable for the wheel-rail wear operating condition of test of long continuous operation.
Testing table also can adopt knownly takes turns the process of the test of carrying out rail 17 to 12.If the rail 17 on framework 11 is directly replaced by the special track section forms such as track switch, also can realize the wheel rail relation simulation under the parts such as track switch or special line condition.

Claims (2)

1., for a testing table for railway track and wheel hub relation test, it is characterized in that: include frame supported linear slide rail (1), mobile ring gear slider support linear slide rail (2), planetary gear ring slide block reverse mechanism, framework (11) and portal frame (16), described planetary gear ring slide block reverse mechanism comprises drive sprocket (6), tie-rod (7), by movable sprocket (8), planet wheel (9), removable ring gear slide block (10), removable ring gear slide block (10) is arranged on mobile ring gear slider support linear slide rail (2) and goes up and supported by mobile ring gear slider support linear slide rail (2), motor (3) is provided with in ring gear slide block (10), reduction gearbox of bevel gear (4) and driving-belt (5), motor (3) is connected to reduction gearbox of bevel gear (4) by shaft coupling, reduction gearbox of bevel gear (4) output terminal drives drive sprocket (6) to rotate by driving-belt (5), motor (3), reduction gearbox of bevel gear (4), driving-belt (5) and drive sprocket (6) are all arranged on installing plate (18), drive sprocket (6) is delivered to by movable sprocket (8) by Chain conveyer, coaxial with planet wheel (9) by movable sprocket (8), supported by tie-rod (7) by movable sprocket (8) and planet wheel (9), described installing plate (18) is fixed by tie-rod (7), described planet wheel (9) engages with the internal gear tooth of ring gear slide block (10), described framework (11) is supported on frame supported linear slide rail (1) and goes up and realize to-and-fro movement by described planetary gear ring slide block reverse mechanism driving, rail (17) is arranged on reciprocating framework (11) by fastener, be placed on rail (17) by experimental wheel to (12), driven by rail (17) to-and-fro movement and realize the positive and negative rotation of wheel to (12), framework (11) top is provided with portal frame (16), portal frame (16) its crossbeam is provided with Plumb load actuator (15), portal frame (16) its column is provided with horizontal actuator (13), being arranged by Plumb load actuator (15) and horizontal actuator (13) and load frock (14), realizing taking turns the loading of (12) to complete the simulation of running conditions of vehicle tested by loading frock (14).
2. a kind of testing table for the test of railway track and wheel hub relation according to claim 1, is characterized in that: described framework (11) above rail (17) is switch structure.
CN201520198131.5U 2015-04-03 2015-04-03 For the testing table of railway track and wheel hub relation test Expired - Fee Related CN204479310U (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105181322A (en) * 2015-10-10 2015-12-23 河海大学常州校区 Feeding mechanism for rail transit brake fatigue test
CN105628410A (en) * 2016-03-31 2016-06-01 吉林大学 High-speed wheel-rail relation reliability test bed
CN105806576A (en) * 2016-04-29 2016-07-27 兰州交通大学 Wheel-rail relation simulation fatigue test device and method
CN105973616A (en) * 2016-05-10 2016-09-28 兰州大学 Movable multifunctional train test platform with movable model
CN107421759A (en) * 2017-06-26 2017-12-01 北京建筑大学 A kind of Wheel Rail Contact experimental bench
CN108507808A (en) * 2018-06-04 2018-09-07 东北大学 A kind of high speed train wheel wear test platform and its application method
CN108760357A (en) * 2018-07-23 2018-11-06 吉林大学 A kind of reliability detecting device of gauge-changeable bogie carrying boots
CN110146309A (en) * 2019-06-27 2019-08-20 东北大学 A kind of wheel track testing stand based on wheel-to-rail contact
CN111157263A (en) * 2019-12-31 2020-05-15 同济大学 Wheel set test bed for railway vehicle
CN112284703A (en) * 2020-10-19 2021-01-29 北京建筑大学 Full-size wheel pair switch contact experiment table
CN113776806A (en) * 2021-09-27 2021-12-10 徐州徐工挖掘机械有限公司 Thrust wheel reliability experiment device

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105181322A (en) * 2015-10-10 2015-12-23 河海大学常州校区 Feeding mechanism for rail transit brake fatigue test
CN105181322B (en) * 2015-10-10 2017-08-15 河海大学常州校区 A kind of track traffic brake fatigue test feed mechanism
CN105628410B (en) * 2016-03-31 2019-03-01 吉林大学 High-speed Wheel/Rail relationship reliability testing stand
CN105628410A (en) * 2016-03-31 2016-06-01 吉林大学 High-speed wheel-rail relation reliability test bed
CN105806576A (en) * 2016-04-29 2016-07-27 兰州交通大学 Wheel-rail relation simulation fatigue test device and method
CN105973616B (en) * 2016-05-10 2019-06-11 兰州大学 Movable multifunctional movable model Train experiment platform
CN105973616A (en) * 2016-05-10 2016-09-28 兰州大学 Movable multifunctional train test platform with movable model
CN107421759A (en) * 2017-06-26 2017-12-01 北京建筑大学 A kind of Wheel Rail Contact experimental bench
CN108507808A (en) * 2018-06-04 2018-09-07 东北大学 A kind of high speed train wheel wear test platform and its application method
CN108760357A (en) * 2018-07-23 2018-11-06 吉林大学 A kind of reliability detecting device of gauge-changeable bogie carrying boots
CN110146309A (en) * 2019-06-27 2019-08-20 东北大学 A kind of wheel track testing stand based on wheel-to-rail contact
CN111157263A (en) * 2019-12-31 2020-05-15 同济大学 Wheel set test bed for railway vehicle
CN111157263B (en) * 2019-12-31 2021-09-03 同济大学 Wheel set test bed for railway vehicle
CN112284703A (en) * 2020-10-19 2021-01-29 北京建筑大学 Full-size wheel pair switch contact experiment table
CN113776806A (en) * 2021-09-27 2021-12-10 徐州徐工挖掘机械有限公司 Thrust wheel reliability experiment device

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C14 Grant of patent or utility model
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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150715

Termination date: 20160403