CN204476279U - The multistage borehole-enlarging drilling tool of the bionical nozzle of a kind of build-in - Google Patents
The multistage borehole-enlarging drilling tool of the bionical nozzle of a kind of build-in Download PDFInfo
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- CN204476279U CN204476279U CN201520127992.4U CN201520127992U CN204476279U CN 204476279 U CN204476279 U CN 204476279U CN 201520127992 U CN201520127992 U CN 201520127992U CN 204476279 U CN204476279 U CN 204476279U
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Abstract
本实用新型涉及一种嵌固仿生喷嘴的多级扩孔钻具,其包括扩孔导向器、多级扩孔器、冲击器;多级扩孔器的一端与扩孔导向器密封连接,另一端与冲击器密封连接;多级扩孔器包括钻头本体、切削环;钻头本体内部设有中心通道;切削环设为多级并设置在钻头本体的中部;每级切削环由多个切削单元沿周向均布构成;每级切削环中相邻的切削单元之间设有贯通孔;至少有一个贯通孔的出口端设有仿生喷嘴。本实用新型的有益效果是:从底部喷嘴与若干仿生喷嘴出口高速喷出的高压射流分别对孔底和孔壁的岩土体进行超前冲蚀破碎以辅助底部切削齿与多级扩孔器实现扩孔钻进,可有效提升扩孔钻进的效率、冷却切削齿和切削具,以及改善孔内岩屑的排除效果等。
The utility model relates to a multi-stage reaming drilling tool embedded with a bionic nozzle, which comprises a reaming guide, a multi-stage reamer and an impactor; One end is sealed and connected with the impactor; the multi-stage reamer includes a drill body and a cutting ring; a central channel is provided inside the drill body; the cutting ring is set in multiple stages and arranged in the middle of the drill body; each stage of the cutting ring consists of multiple cutting units It is uniformly distributed along the circumferential direction; through holes are arranged between adjacent cutting units in each stage of cutting ring; at least one of the through holes is provided with a bionic nozzle at the outlet end. The beneficial effects of the utility model are: the high-pressure jet jets ejected at high speed from the bottom nozzle and several bionic nozzle outlets carry out advanced erosion and crushing of the rock and soil at the bottom of the hole and the hole wall respectively, so as to assist the bottom cutting teeth and the multi-stage reamer to realize Reaming drilling can effectively improve the efficiency of reaming drilling, cool cutting teeth and cutting tools, and improve the removal of cuttings in the hole.
Description
技术领域technical field
本实用新型涉及一种嵌固仿生喷嘴的多级扩孔钻具。The utility model relates to a multi-stage reaming drilling tool embedded with bionic nozzles.
背景技术Background technique
注浆(Injection Grout),又称为灌浆(Grouting),它是使用压送设备(如注浆泵等)将由若干材料按照一定比例配置而成的浆液灌入地质体(岩土体)结构面的缝隙或孔隙内,并使其扩散、胶凝或固化以达到加固地质体(岩土体)或防渗堵漏的目的。注浆依据注浆压力可分为静压注浆和高压喷射注浆两大类,目前已广泛应用于水利水电、矿山、交通、建筑等工程领域的岩土加固防渗及地质灾害治理等诸多方面。对于注浆施工、锚杆/锚索施工、钻孔灌注桩施工,以及天然气水合物、油页岩、页岩气、石油/天然气、地下水等的勘探或开采而言,通常采取的工艺流程的第一步都是按要求钻成一定规格的孔(井),从而为后续向岩土体中注入浆液、插入锚杆/锚索、下放钢筋笼浇筑成桩,或是下入相适宜的勘探或开采装备等做准备。在实施钻孔的过程中,有时可能会因一些不可预见的因素(如:由于钻遇复杂地层使得孔壁不稳定而导致出现钻孔缩径、坍塌等);或是由于甲方临时变更钻孔设计的要求,为了满足甲方提出的钻孔设计要求,就需要对先前已钻成的小径钻孔进行扩孔以增大其孔径,这就需要用到扩孔器(或称为扩孔钻头)及与之相适宜的扩孔钻进工艺方法。目前采用的扩孔钻进方法,主要是依靠钻机带动钻具回转的方式进行扩孔作业的,该方法获得的钻进效率和现有扩孔器的切削碎岩能力均有限。Grouting (Injection Grout), also known as grouting (Grouting), it is the use of pressure feeding equipment (such as grouting pumps, etc.) to pour the grout composed of several materials in a certain proportion into the structural surface of the geological body (rock and soil body) In the cracks or pores, and make it diffuse, gel or solidify to achieve the purpose of strengthening the geological body (rock soil) or preventing seepage and plugging. According to the grouting pressure, grouting can be divided into two categories: static pressure grouting and high-pressure jet grouting. At present, it has been widely used in many engineering fields such as water conservancy and hydropower, mining, transportation, construction, etc. aspect. For grouting construction, bolt/cable construction, bored pile construction, and exploration or exploitation of natural gas hydrate, oil shale, shale gas, oil/natural gas, groundwater, etc., the process flow generally adopted The first step is to drill holes (wells) of a certain size according to the requirements, so as to inject grout into the rock and soil mass, insert anchor rods/cables, lower reinforcement cages to cast piles, or lower suitable exploration wells. Or mining equipment, etc. to prepare. In the process of drilling, sometimes there may be some unforeseen factors (such as: the diameter of the borehole shrinks, collapses, etc. due to the instability of the hole wall due to the drilling of complex formations); or because Party A temporarily changes the drilling Hole design requirements, in order to meet the drilling design requirements proposed by Party A, it is necessary to ream the previously drilled small-diameter drilling to increase its diameter, which requires the use of a reamer (or reamer) Drill bit) and the appropriate reaming drilling process. The currently used reaming drilling method mainly relies on the drilling rig to drive the drilling tool to rotate to carry out the reaming operation. The drilling efficiency obtained by this method and the cutting rock breaking ability of the existing reamer are all limited.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种嵌固仿生喷嘴的多级扩孔钻具,解决现有技术的不足。The technical problem to be solved by the utility model is to provide a multi-stage reaming drilling tool embedded with bionic nozzles to solve the deficiencies of the prior art.
本实用新型解决上述技术问题的技术方案如下:一种嵌固仿生喷嘴的多级扩孔钻具,其包括扩孔导向器、多级扩孔器和冲击器;所述多级扩孔器的一端与所述扩孔导向器的一端之间通过螺纹密封连接,所述多级扩孔器的另一端与所述冲击器的一端之间通过螺纹密封连接;所述多级扩孔器包括钻头本体、切削环;所述钻头本体内部设有贯通整个所述钻头本体的中心通道;所述切削环设为多级(多层),多级所述切削环设置在所述钻头本体的中部,且多级所述切削环的切削直径沿扩孔作业的方向递减;每级所述切削环由沿所述钻头本体的周向均匀布设的多个切削单元组成;每级所述切削环中相邻的所述切削单元之间设有用于将所述钻头本体内部以正循环方式不断循环着的有压浆液排出的倾斜状的贯通孔;至少有一个所述贯通孔的出口端嵌固有仿生喷嘴。The technical scheme of the utility model for solving the above-mentioned technical problems is as follows: a multi-stage reaming drilling tool embedded with bionic nozzles, which includes a reaming guide, a multi-stage reamer and an impactor; the multi-stage reamer One end is connected to one end of the reaming guide by a threaded seal, and the other end of the multi-stage reamer is connected to one end of the impactor by a threaded seal; the multi-stage reamer includes a drill bit body, cutting ring; the inside of the drill body is provided with a central passage through the entire drill body; the cutting ring is set as multi-stage (multi-layer), and the multi-stage cutting ring is arranged in the middle of the drill body, And the cutting diameter of multi-stage cutting rings decreases gradually along the direction of the reaming operation; the cutting rings of each stage are composed of a plurality of cutting units uniformly arranged along the circumferential direction of the drill body; The adjacent cutting units are provided with oblique through-holes for discharging the pressurized slurry that is continuously circulating inside the drill body in a positive circulation mode; at least one of the through-hole outlets is embedded with a bionic nozzle .
本实用新型的有益效果是:能同时利用从底部喷嘴与若干个仿生喷嘴出口高速喷出的高压射流分别对处于孔底和孔壁周遭的岩土体进行超前(预)冲蚀破碎以辅助底部切削齿与多级扩孔器实现扩孔钻进,可达到有效提升扩孔钻进的作业效率、冷却切削齿和切削具,以及改善孔内岩屑的排除效果等多重目的。The beneficial effect of the utility model is that: the high-pressure jet flow ejected from the bottom nozzle and several bionic nozzle outlets at high speed can be used to carry out advanced (pre) erosion and crushing of the rock and soil at the bottom of the hole and around the hole wall to assist the bottom Cutters and multi-stage reamers realize reaming drilling, which can effectively improve the operating efficiency of reaming drilling, cool the cutters and cutting tools, and improve the removal of cuttings in the hole.
进一步:所述扩孔导向器包括扩孔导向器钢体、侧壁保径齿和底部切削齿;所述侧壁保径齿嵌固于所述扩孔导向器钢体的侧壁面上;所述底部切削齿嵌固于所述扩孔导向器钢体远离所述多级扩孔器的底面上。Further: the reaming guide includes a steel body of the reaming guide, side wall gauge teeth and bottom cutting teeth; the side wall gauge teeth are embedded and fixed on the side wall of the reaming guide steel body; the The bottom cutting teeth are embedded and fixed on the bottom surface of the steel body of the reaming guide away from the multi-stage reamer.
进一步:所述扩孔导向器的内部设有与所述钻头本体的中心通道相连通的中心浆液流道;所述扩孔导向器内部远离所述多级扩孔器的下部位置处设有与所述中心浆液流道相连通的底部喷嘴。Further: the inside of the reaming guide is provided with a central slurry flow channel connected to the central channel of the drill body; the inside of the reaming guide is provided with a The central slurry flow channel communicates with the bottom nozzle.
进一步:所述底部喷嘴出口的孔径比所述仿生喷嘴出口的孔径小5至20mm。Further: the aperture of the outlet of the bottom nozzle is 5 to 20 mm smaller than the aperture of the outlet of the bionic nozzle.
进一步:所述切削单元包括切削具、钢体和孕镶金刚石条;所述钢体固定在所述钻头本体外侧的圆周面上;所述切削具嵌固于所述钢体上;所述孕镶金刚石条设置在所述钢体的外侧。Further: the cutting unit includes a cutting tool, a steel body and an impregnated diamond strip; the steel body is fixed on the peripheral surface outside the drill body; the cutting tool is embedded on the steel body; the impregnated Diamond strips are arranged on the outside of the steel body.
进一步:多级所述切削环为靠近所述冲击器的二级切削环和靠近所述扩孔导向器的一级切削环;所述一级切削环与所述二级切削环之间相距20至70cm。Further: the multi-stage cutting ring is a secondary cutting ring close to the impactor and a primary cutting ring close to the reaming guide; the distance between the primary cutting ring and the secondary cutting ring is 20 to 70cm.
进一步:所述仿生喷嘴与所述贯通孔一体成型,或所述仿生喷嘴通过螺纹、焊接或过盈配合的固定方式嵌固于所述贯通孔的出口端处。Further: the bionic nozzle is integrally formed with the through-hole, or the bionic nozzle is fixed at the outlet end of the through-hole by threading, welding or interference fit.
进一步:所述贯通孔的轴线与所述钻头本体的轴线之间的夹角为30°至60°。Further: the included angle between the axis of the through hole and the axis of the drill body is 30° to 60°.
进一步:所述冲击器为扭力冲击器或液动冲击器。Further: the impactor is a torsional impactor or a hydraulic impactor.
进一步:所述仿生喷嘴的中部设有内腔,所述内腔的内壁面上设有若干个仿生环槽;所述内腔的内壁面上均匀设有若干个仿生环槽;所述仿生喷嘴的一端设有与所述内腔相连通的仿生喷嘴入口,所述仿生喷嘴的另一端设有与所述内腔相连通的仿生喷嘴出口,且所述仿生喷嘴入口的直径大于所述仿生喷嘴出口的直径。Further: the middle part of the bionic nozzle is provided with an inner cavity, the inner wall of the inner cavity is provided with several bionic annular grooves; the inner wall of the inner cavity is evenly provided with several bionic annular grooves; the bionic nozzle One end of the bionic nozzle is provided with a bionic nozzle inlet communicating with the inner cavity, and the other end of the bionic nozzle is provided with a bionic nozzle outlet communicating with the inner cavity, and the diameter of the bionic nozzle inlet is larger than the bionic nozzle The diameter of the outlet.
附图说明Description of drawings
图1-1为连接扭力冲击器时多级扩孔钻具整体的三维模型示意图;Figure 1-1 is a schematic diagram of the three-dimensional model of the multi-stage reaming drilling tool when the torsion impactor is connected;
图1-2为连接液动冲击器时多级扩孔钻具整体的三维模型示意图;Figure 1-2 is a schematic diagram of the three-dimensional model of the multi-stage reaming drilling tool when the hydraulic impactor is connected;
图2-1为连接扭力冲击器时多级扩孔钻具各部件分离开来的三维模型示意图;Figure 2-1 is a schematic diagram of the three-dimensional model of the separation of the various parts of the multi-stage reaming drilling tool when the torsion impactor is connected;
图2-2为连接液动冲击器时多级扩孔钻具各部件分离开来的三维模型示意图;Figure 2-2 is a schematic diagram of a three-dimensional model of the separated parts of the multi-stage reaming drilling tool when the hydraulic impactor is connected;
图3-1为多级扩孔器主体部分的三维模型轴测示意图;Figure 3-1 is an axonometric schematic diagram of the three-dimensional model of the main part of the multi-stage reamer;
图3-2为多级扩孔器主体部分的三维模型正视图;Figure 3-2 is the front view of the three-dimensional model of the main part of the multi-stage reamer;
图3-3为多级扩孔器主体部分的三维模型剖视图;Figure 3-3 is a sectional view of the three-dimensional model of the main part of the multi-stage reamer;
图4-1为仿生喷嘴的三维模型轴测示意图;Figure 4-1 is a schematic diagram of the three-dimensional model of the bionic nozzle;
图4-2为仿生喷嘴的三维模型剖视图;Figure 4-2 is a sectional view of the three-dimensional model of the bionic nozzle;
图5为仿生喷嘴嵌固在多级扩孔器主体部分上后组成完整的多级扩孔器三维模型轴测示意图;Fig. 5 is an axonometric schematic diagram of a complete three-dimensional model of a multi-stage reamer after the bionic nozzle is embedded and fixed on the main part of the multi-stage reamer;
图6-1为扩孔导向器的三维模型轴测示意图;Figure 6-1 is an axonometric schematic diagram of the three-dimensional model of the reaming guide;
图6-2为扩孔导向器的三维模型正视图;Figure 6-2 is the front view of the three-dimensional model of the reaming guide;
图6-3为扩孔导向器的三维模型剖视图;Figure 6-3 is a sectional view of the three-dimensional model of the reaming guide;
附图中,各标号所代表的部件如下:In the accompanying drawings, the parts represented by each label are as follows:
1、扩孔导向器;2、一级切削环;3、二级切削环;4、扭力冲击器;5、液动冲击器;6、仿生喷嘴;11、第一连接螺纹;12、扩孔导向器钢体;13、底部喷嘴;121、侧壁保径齿;122、底部切削齿;131、底部喷嘴入口;21、第二连接螺纹;22、一级切削单元;23、一级贯通孔;221、一级切削具;222、一级钢体;223、一级孕镶金刚石条;31、第三连接螺纹;32、二级切削单元;33、二级贯通孔;321、二级切削具;322、二级钢体;323、二级孕镶金刚石条;61、仿生喷嘴入口;62、仿生喷嘴出口;63、仿生环槽。1. Reaming guide; 2. Primary cutting ring; 3. Secondary cutting ring; 4. Torsion impactor; 5. Hydraulic impactor; 6. Bionic nozzle; 11. First connecting thread; 12. Reaming Guide steel body; 13. Bottom nozzle; 121. Side wall gage teeth; 122. Bottom cutting teeth; 131. Bottom nozzle inlet; 21. Second connecting thread; 22. Primary cutting unit; 23. Primary through hole ; 221, first-class cutting tool; 222, first-class steel body; 223, first-class impregnated diamond strip; 31, third connecting thread; 32, second-level cutting unit; 33, second-level through hole; 321, second-level cutting tool; 322, secondary steel body; 323, secondary impregnated diamond strip; 61, bionic nozzle inlet; 62, bionic nozzle outlet; 63, bionic ring groove.
具体实施方式Detailed ways
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model.
如图1-1、图1-2、图2-1、图2-2所示,本实用新型所涉及的一种嵌固仿生喷嘴的多级扩孔钻具,按照从下到上的顺序,依次由扩孔导向器1、多级扩孔器以及冲击器组成,它们之间通过螺纹密封连接,冲击器可以选择扭力冲击器4或液动冲击器5,所连接的扭力冲击器4或液动冲击器5为规格合适的任意类型。本实用新型耦合多工艺扩孔钻进方法,势必可有效提升在岩土体中施工注浆孔、锚杆/锚索孔、钻孔灌注桩孔,以及天然气水合物、油页岩、页岩气、石油/天然气、地下水等的勘探孔或开采孔时扩孔钻进的作业效率。多级扩孔器上的二级切削环3与一级切削环2,以及嵌固于扩孔导向器1上的侧壁保径齿121与底部切削齿122,都是以回转切削方式破碎孔壁周遭和孔底岩土体的主要工具。As shown in Figure 1-1, Figure 1-2, Figure 2-1, and Figure 2-2, a multi-stage reaming drill with embedded bionic nozzles involved in the utility model follows the order from bottom to top , consisting of a reaming guide 1, a multi-stage reamer, and an impactor in turn, and they are connected through a threaded seal. The impactor can be a torsion impactor 4 or a hydraulic impactor 5. The hydraulic impactor 5 is any type with appropriate specifications. The utility model coupling multi-process reaming drilling method is bound to be able to effectively improve the construction of grouting holes, anchor rod/cable holes, drilled pile holes, and natural gas hydrate, oil shale, and shale in rock and soil bodies. The operating efficiency of reaming drilling in exploration holes or production holes for natural gas, oil/natural gas, groundwater, etc. The secondary cutting ring 3 and the primary cutting ring 2 on the multi-stage reamer, as well as the sidewall gauge teeth 121 and bottom cutting teeth 122 embedded in the reaming guide 1, are all used to break holes by rotary cutting The main tool for rock and soil around the wall and at the bottom of the hole.
若连接扭力冲击器4实施扩孔作业,则扭力冲击器4可为整套钻具持续提供与钻具回转方向相一致的附加冲击扭力作用,其上端通过螺纹与钻杆柱相连,下端通过螺纹与多级扩孔器相连,这样就可在实施扩孔作业的过程中,使多级扩孔器和扩孔导向器1在由放置于地表的钻机提供动力带动整套钻具回转并提供适当的钻压进行扩孔作业时,持续为它们提供一个额外的附加冲击扭力作用,不仅可有效增强多级扩孔器对已有小径钻孔孔壁周遭岩土体的回转切削碎岩效果,同时还可增强嵌固于扩孔导向器1上的侧壁保径齿121和底部切削齿122对已有小径钻孔孔壁和孔底岩土体的切削破碎效果,在一定程度上还能够降低钻机等扩孔作业设备的动力消耗(能耗)。If the torsion impactor 4 is connected to carry out the reaming operation, then the torsion impactor 4 can continuously provide the additional impact torsion effect consistent with the rotation direction of the drilling tool for the whole set of drilling tools. The multi-stage reamer is connected, so that the multi-stage reamer and the reaming guide 1 can be powered by the drilling rig placed on the ground to drive the whole set of drilling tools to rotate and provide a suitable drill during the reaming operation. Continuously provide them with an additional additional impact torsion when reaming, which can not only effectively enhance the rotary cutting effect of the multi-stage reamer on the rock and soil around the wall of the existing small-diameter drilled hole, but also Strengthen the cutting and crushing effect of the sidewall gauge teeth 121 and bottom cutting teeth 122 embedded on the reaming guide 1 on the rock and soil mass of the existing small-diameter drilled hole wall and hole bottom, and to a certain extent can also reduce drilling rigs, etc. Power consumption (energy consumption) of reaming equipment.
若连接液动冲击器5进行扩孔作业时,则液动冲击器5可为整套钻具持续提供轴向的往复冲击载荷作用,其上端通过螺纹与钻杆柱相连,下端通过螺纹与多级扩孔器相连,这样一来就可在实施扩孔作业的过程中实现冲击回转碎岩的扩孔作业方式,可使对岩石的扩孔作业效率得到大幅提升,同时在一定程度上还可起到钻具解卡的作用。If the hydraulic impactor 5 is connected for reaming operation, the hydraulic impactor 5 can continuously provide the axial reciprocating impact load for the whole set of drilling tools. The hole reamer is connected, so that the reaming operation method of impacting rotary rock crushing can be realized in the process of reaming operation, which can greatly improve the efficiency of reaming operations on rocks, and at the same time, it can also play a role in reaming to a certain extent. To the role of drilling tool jam release.
本实用新型中的多级扩孔器,仅采用了两级的结构,可以根据实际需要设计为两级以上的结构。多级扩孔器可实现以下目的:The multi-stage reamer in the utility model only adopts a two-stage structure, and can be designed as a structure with more than two stages according to actual needs. Multi-stage reamers can achieve the following purposes:
1、前端小径的一级切削环2可率先扩孔钻进出一个直径相对较小的钻孔,该孔可起到先导孔的作用,同时还具有导正钻具的作用。1. The first-stage cutting ring 2 with small diameter at the front end can take the lead in reaming and drilling in and out of a relatively small-diameter hole. This hole can play the role of a pilot hole and also have the role of guiding the drilling tool.
2、由于扩孔作业最终要扩成某一大直径的钻孔,在采用本实用新型所设计的多级扩孔器进行扩孔作业时,可理解为将扩孔作业最终所要达到的大直径的钻孔分解为若干次(扩孔作业的次数与多级扩孔器的级数相同)单独地进行扩孔作业时的集成,该方法可有效降低一次扩孔作业时扩孔作业设备的能耗,提升扩孔作业的效率。2. Since the reaming operation will eventually be expanded into a large diameter hole, when the multi-stage reamer designed by the utility model is used for the reaming operation, it can be understood as the final large diameter to be achieved by the reaming operation. The drilling is decomposed into several times (the number of reaming operations is the same as the number of stages of the multi-stage reamer) and the integration when the reaming operation is performed separately. This method can effectively reduce the performance of the reaming equipment during a reaming operation. Consumption, improve the efficiency of reaming operations.
3、采用多级扩孔器,可有效增加扩孔器扩孔作业时对孔壁周遭岩土体进行切削破碎的自由面,从而使扩孔器的扩孔作业效率得到显著提升。3. The use of multi-stage reamers can effectively increase the free surface for cutting and breaking the rock and soil around the hole wall during the reaming operation of the reamer, so that the reaming efficiency of the reamer can be significantly improved.
如图3-1、图3-2、图3-3所示为一种多级扩孔器,其包括中心贯通的钻头本体(钻头本体内部设有贯通整个钻头本体的中心通道),所述钻头本体的中部沿周向设有两级切削环,一级切削环2和二级切削环3。两级所述切削环的切削直径沿扩孔作业的方向递减,即:靠近扩孔导向器1的一级切削环2的切削直径小于远离扩孔导向器1的二级切削环3的切削直径。每级所述切削环设有多个切削单元(一级切削单元22,二级切削单元32),每级所述切削环中的多个所述切削单元沿周向均匀分布在所述钻头本体外侧的圆周面上,且每级所述切削环中的多个所述切削单元围绕所述钻头本体形成一个圆环。所述钻头本体的上端设有第三连接螺纹31,所述钻头本体的下端设有第二连接螺纹21。As shown in Figure 3-1, Figure 3-2, and Figure 3-3, it is a multi-stage reamer, which includes a drill body that runs through the center (a central channel that runs through the entire drill body is provided inside the drill body). The middle part of the drill body is provided with two-stage cutting rings along the circumference, a primary cutting ring 2 and a secondary cutting ring 3 . The cutting diameters of the two-stage cutting rings decrease along the direction of the reaming operation, that is, the cutting diameter of the primary cutting ring 2 close to the reaming guide 1 is smaller than the cutting diameter of the secondary cutting ring 3 far away from the reaming guide 1 . The cutting ring of each stage is provided with a plurality of cutting units (first-stage cutting unit 22, secondary cutting unit 32), and the plurality of cutting units in the cutting ring of each stage are evenly distributed in the drill body along the circumferential direction On the outer peripheral surface, a plurality of cutting units in each stage of the cutting ring form a circular ring around the drill bit body. The upper end of the drill body is provided with a third connecting thread 31 , and the lower end of the drill body is provided with a second connecting thread 21 .
需要说明的是:本实用新型所涉及的多级扩孔器中的一级切削环2和二级切削环3既可同时加工在同一个钻头本体结构上,也可分别加工为两个单独的钻头本体后,再将二者通过螺纹或其它方式连接在一起。一级切削环2和二级切削环3之间相隔一定的距离,可考虑定为20至70cm。以一级切削环2和二级切削环3同时加工在同一个钻头本体上为例对本实用新型进行阐述。It should be noted that: the primary cutting ring 2 and the secondary cutting ring 3 in the multi-stage reamer involved in the utility model can be processed on the same drill body structure at the same time, or can be processed into two separate After the drill body, the two are connected together by thread or other means. There is a certain distance between the primary cutting ring 2 and the secondary cutting ring 3, which can be considered as 20 to 70 cm. The utility model is described by taking the primary cutting ring 2 and the secondary cutting ring 3 processed on the same drill body as an example.
如图5所示,一级切削环2和二级切削环3都是切削破碎岩土体的主要结构,它们的中心均为贯通状的结构。其中,一级切削环2包括多个一级切削单元22、多个一级贯通孔23和多个一级仿生喷嘴6;多个一级贯通孔23分别设置于相邻的两个一级切削单元22之间;每个所述一级贯通孔23的出口端嵌固有一个一级仿生喷嘴6。二级切削环3包括多个二级切削单元32、多个二级贯通孔33和多个二级仿生喷嘴6;多个二级贯通孔33沿周向分别设置于相邻的两个二级切削单元32之间;每个所述二级贯通孔33的出口端嵌固有一个二级仿生喷嘴6。As shown in FIG. 5 , both the primary cutting ring 2 and the secondary cutting ring 3 are the main structures for cutting and breaking the rock and soil mass, and their centers are all through-shaped structures. Among them, the primary cutting ring 2 includes a plurality of primary cutting units 22, a plurality of primary through holes 23 and a plurality of primary bionic nozzles 6; a plurality of primary through holes 23 are respectively arranged on two adjacent primary cutting Between the units 22 , a primary bionic nozzle 6 is embedded at the outlet end of each primary through hole 23 . The secondary cutting ring 3 includes multiple secondary cutting units 32, multiple secondary through-holes 33 and multiple secondary bionic nozzles 6; multiple secondary through-holes 33 are respectively arranged in two adjacent secondary Between the cutting units 32 ; a secondary bionic nozzle 6 is embedded in the outlet end of each secondary through hole 33 .
需要说明的是:嵌固于一级贯通孔23出口端处的一级仿生喷嘴6和嵌固于二级贯通孔33出口端处的二级仿生喷嘴6的结构型式是一致的,但其尺寸应与对应贯通孔的孔径相适宜。It should be noted that the structural type of the first-level bionic nozzle 6 embedded in the outlet end of the first-level through hole 23 and the second-level bionic nozzle 6 embedded in the outlet end of the second-level through hole 33 are the same, but their dimensions It should be suitable for the diameter of the corresponding through hole.
如图4-1、图4-2所示,所述仿生喷嘴(一级、二级仿生喷嘴6)的中部设有内腔,所述内腔的内壁面上设有若干个仿生环槽63,优选:所述内腔的内壁面上按照一定的间距均匀设有若干个仿生环槽63;所述仿生喷嘴6的一端设有与所述内腔相连通的仿生喷嘴入口61,所述仿生喷嘴6的另一端设有与所述内腔相连通的仿生喷嘴出口62,且所述仿生喷嘴入口61的直径大于所述仿生喷嘴出口62的直径。此外,对于本实用新型中所提及的仿生喷嘴,不局限于仿生喷嘴的结构,也可使用其他能够产生高压射流的喷嘴结构和型式。As shown in Figure 4-1 and Figure 4-2, the middle part of the bionic nozzle (first-level and second-level bionic nozzle 6) is provided with an inner cavity, and several bionic ring grooves 63 are arranged on the inner wall of the inner cavity. , preferably: the inner wall surface of the inner cavity is evenly provided with several bionic annular grooves 63 according to a certain distance; one end of the bionic nozzle 6 is provided with a bionic nozzle inlet 61 communicating with the inner cavity, and the bionic nozzle 61 is connected to the inner cavity. The other end of the nozzle 6 is provided with a bionic nozzle outlet 62 communicating with the inner cavity, and the diameter of the bionic nozzle inlet 61 is larger than the diameter of the bionic nozzle outlet 62 . In addition, the bionic nozzle mentioned in the utility model is not limited to the structure of the bionic nozzle, and other nozzle structures and types capable of generating high-pressure jets can also be used.
如图5所示,一级切削环2的下部通过第二连接螺纹21与扩孔导向器1密封连接;中部为环状的扩孔器主体部分,主要由若干个一级切削单元22和一级贯通孔23沿周向均布构成,其中的一级切削单元22是切削破碎孔壁周遭岩土体的主要结构,它由一级切削具221、一级钢体222和一级孕镶金刚石条223构成。一级切削具221嵌固于一级钢体222中构成切削单元的主体,本实用新型采用的一级切削具221的排布方式取决于扩孔作业时钻具回转的方向,即一级切削具221的正面(切削面)朝向应与钻具回转的方向一致。一级孕镶金刚石条223嵌固在一级钢体222的外侧用于钻孔的保径。一级贯通孔23均匀地布设在相邻的两个一级切削单元22之间,一级贯通孔23呈30°至60°的贯通状斜孔,一级贯通孔23的数目与一级切削单元22的数目一致,也可以根据需要将一级贯通孔23的数目设为小于一级切削单元22的数目。一级仿生喷嘴6通过螺纹、焊接或过盈配合的方式嵌固于一级贯通孔23的出口端处,一级仿生喷嘴6的数目与一级贯通孔23的数目相一致。可考虑一级切削具221采用PDC材料制成,但不局限于此,也可采用CBN、斯拉乌季契、TSP、PCD等其它适宜切削破碎岩土体的材料制成。As shown in Figure 5, the lower part of the first-stage cutting ring 2 is sealed and connected with the reaming guide 1 through the second connecting thread 21; The first-level through holes 23 are uniformly distributed along the circumferential direction, and the first-level cutting unit 22 is the main structure for cutting the surrounding rock and soil of the broken hole wall. constitute. The first-level cutting tool 221 is embedded in the first-level steel body 222 to form the main body of the cutting unit. The arrangement of the first-level cutting tool 221 used in the utility model depends on the direction of the drilling tool rotation during the reaming operation, that is, the first-level cutting tool The direction of the front (cutting surface) of tool 221 should be consistent with the direction of drilling tool rotation. The first-level impregnated diamond strip 223 is embedded and fixed on the outside of the first-level steel body 222 for diameter gauge of the drilled hole. The primary through-holes 23 are evenly arranged between two adjacent primary cutting units 22. The primary through-holes 23 are through-shaped oblique holes of 30° to 60°. The number of units 22 is the same, and the number of primary through holes 23 can also be set to be smaller than the number of primary cutting units 22 as required. The primary bionic nozzle 6 is embedded and fixed at the outlet end of the primary through hole 23 by threading, welding or interference fit, and the number of the primary bionic nozzle 6 is consistent with the number of the primary through hole 23 . It may be considered that the primary cutting tool 221 is made of PDC material, but not limited thereto, and may also be made of other materials suitable for cutting and crushing rock and soil, such as CBN, Slavujci, TSP, and PCD.
二级切削环3的下端面距离一级切削环2的上端面20至70cm,其中部的主体部分为环状的结构,它的直径大于一级切削环2,具体的直径差值需依据欲扩孔钻进成钻孔的直径而定,可考虑将二级切削环3的直径(外径)设置为一级切削环2的直径(外径)的两倍。二级切削环3的中部主体部分主要由若干个二级切削单元32和二级贯通孔33沿周向均布构成,其中的二级切削单元32是切削破碎孔壁周遭岩土体的主要结构,它由二级切削具321、二级钢体322和二级孕镶金刚石条323构成,二级切削具321嵌固于二级钢体322中构成切削单元的主体,本实用新型采用的二级切削具321的排布方式取决于扩孔作业时钻具回转的方向,即二级切削具321的正面(切削面)朝向应与钻具回转的方向一致。二级孕镶金刚石条323嵌固在二级钢体322的外侧用于钻孔的保径。二级贯通孔33均匀地布设在相邻的两个二级切削单元32之间,二级贯通孔33呈30°至60°的贯通状斜孔,二级贯通孔33的数目与二级切削单元32的数目一致,也可以根据需要将二级贯通孔33的数目设为小于二级切削单元32的数目。二级仿生喷嘴6通过螺纹、焊接或过盈配合的方式嵌固于二级贯通孔33的出口端处,二级仿生喷嘴6的数目与二级贯通孔33的数目相一致。可考虑二级切削具321采用PDC材料制成,但不局限于此,也可采用CBN、斯拉乌季契、TSP、PCD等其它适宜切削破碎岩土体的材料制成。The lower end surface of the secondary cutting ring 3 is 20 to 70 cm away from the upper end surface of the primary cutting ring 2, and the main part of the middle part is a ring structure, and its diameter is larger than that of the primary cutting ring 2. The specific diameter difference needs to be based on the desired Reaming depends on the diameter of the drilled hole. It can be considered that the diameter (outer diameter) of the secondary cutting ring 3 is set to twice the diameter (outer diameter) of the primary cutting ring 2 . The middle main part of the secondary cutting ring 3 is mainly composed of several secondary cutting units 32 and secondary through-holes 33 uniformly distributed along the circumference, wherein the secondary cutting units 32 are the main structure for cutting the rock and soil around the wall of the broken hole. It consists of a secondary cutting tool 321, a secondary steel body 322 and a secondary diamond impregnated strip 323. The secondary cutting tool 321 is embedded in the secondary steel body 322 to form the main body of the cutting unit. The secondary cutting tool used in the utility model The arrangement of tool 321 depends on the direction of drilling tool rotation during the reaming operation, that is, the front (cutting surface) orientation of secondary cutting tool 321 should be consistent with the direction of drilling tool rotation. The secondary impregnated diamond strip 323 is embedded and fixed on the outside of the secondary steel body 322 for diameter gage of the drilled hole. The secondary through-holes 33 are evenly arranged between two adjacent secondary cutting units 32, the secondary through-holes 33 are through-shaped oblique holes of 30° to 60°, the number of the secondary through-holes 33 is related to the secondary cutting The number of units 32 is the same, and the number of secondary through holes 33 can also be set to be smaller than the number of secondary cutting units 32 as required. The secondary bionic nozzle 6 is embedded and fixed at the outlet end of the secondary through hole 33 by threading, welding or interference fit, and the number of the secondary bionic nozzle 6 is consistent with the number of the secondary through hole 33 . It may be considered that the secondary cutting tool 321 is made of PDC material, but it is not limited thereto, and may also be made of CBN, Slavujci, TSP, PCD and other materials suitable for cutting and breaking rock and soil.
二级切削环3的上部通过第三连接螺纹31与扭力冲击器4或液动冲击器5相连。在钻机为整套扩孔钻具提供适宜的回转扭矩和扩孔钻压时,一级切削环2和二级切削环3在钻杆柱的带动下高速回转并切削破碎孔壁周遭岩土体实现扩孔钻进,同时不断循环着的有压浆液(最好采用低固相或无固相泥浆。其中,低固相泥浆:是指粘土含量(以重量计)<10%,或者指粘土含量(以体积计)<4%的泥浆;无固相泥浆:是指不加粘土,仅由有机高分子聚合物与水混合配制而成的分散体系。)从嵌固于一级切削环2和二级切削环3上的若干个仿生喷嘴6的仿生喷嘴入口61流入其内腔,并由仿生喷嘴出口62高速(大于40m/s)喷出形成高压(大于10MPa)射流可对将要破碎的孔壁周遭岩土体进行超前(预)冲蚀破碎,以实现辅助一级切削环2和二级切削环3的扩孔钻进,可有效提升对岩土体进行扩孔作业时的效率。The upper part of the secondary cutting ring 3 is connected with the torsional impactor 4 or the hydraulic impactor 5 through the third connecting thread 31 . When the drilling rig provides suitable rotary torque and drilling pressure for the whole set of reaming drilling tools, the primary cutting ring 2 and the secondary cutting ring 3 are driven by the drill string to rotate at high speed and cut the rock and soil around the broken hole wall to achieve Reaming and drilling while continuously circulating pressurized grout (preferably low solids or no solids mud. Among them, low solids mud: refers to the clay content (by weight) <10%, or refers to the clay content (by volume) <4% mud; no solid phase mud: refers to the dispersion system that does not add clay and is only prepared by mixing organic high molecular polymers with water.) from embedded in the primary cutting ring 2 and The bionic nozzle inlets 61 of several bionic nozzles 6 on the secondary cutting ring 3 flow into its inner cavity, and are ejected at a high speed (greater than 40m/s) by the bionic nozzle outlet 62 to form a high-pressure (greater than 10MPa) jet that can damage the holes that are about to be broken. The rock and soil around the wall are subjected to advanced (pre) erosion and crushing to realize the reaming drilling of the auxiliary primary cutting ring 2 and the secondary cutting ring 3, which can effectively improve the efficiency of reaming the rock and soil.
如图6-1、图6-2、图6-3所示,扩孔导向器1主要由第一连接螺纹11、扩孔导向器钢体12、底部喷嘴13、侧壁保径齿121和底部切削齿122构成。扩孔导向器1通过第一连接螺纹11与多级扩孔器的第二连接螺纹21密封连接。侧壁保径齿121嵌固于扩孔导向器钢体12的侧壁面上,起到回转切削破碎已有小径钻孔的孔壁周遭凸出的岩土体的作用,从而达到对已有小径钻孔保径、预防钻具卡钻,以及保障扩孔作业能够顺利进行等目的。底部切削齿122嵌固于扩孔导向器钢体12远离多级扩孔器的底面上,起到回转切削破碎已有小径钻孔的孔壁周遭凸起或孔底岩土体(或沉积的岩屑)的作用,达到扫清障碍物、保障扩孔作业能够顺利进行等目的。As shown in Figure 6-1, Figure 6-2, and Figure 6-3, the reaming guide 1 is mainly composed of the first connecting thread 11, the steel body of the reaming guide 12, the bottom nozzle 13, the side wall gauge teeth 121 and Bottom cutting teeth 122 constitute. The reaming guide 1 is sealingly connected with the second connecting thread 21 of the multistage reamer through the first connecting thread 11 . The side wall gage teeth 121 are embedded and fixed on the side wall surface of the reaming guide steel body 12, which plays the role of rotary cutting and breaking the protruding rock and soil around the hole wall of the existing small-diameter borehole, so as to achieve the purpose of reversing the existing small-diameter borehole. Drilling diameter protection, prevention of drill sticking, and ensuring the smooth progress of reaming operations. Bottom cutting teeth 122 are embedded and fixed on the bottom surface of the reaming guide steel body 12 away from the multi-stage reamer, and play a role in rotary cutting and breaking the protrusions around the wall of the existing small-diameter borehole or the rock and soil at the bottom of the hole (or deposited cuttings) to clear obstacles and ensure the smooth progress of reaming operations.
需要说明的是:嵌固了侧壁保径齿121后的扩孔导向器1的外径应与将要进行扩孔作业的已有小径钻孔的孔径相当,不应大于或过小于其孔径,太大则多级扩孔钻具无法下入欲扩孔作业的小径钻孔中,过小则会在扩孔作业的过程中出现多级扩孔钻具不稳、乱晃,且极易导致孔斜或其他孔内事故的发生。扩孔导向器1的内部设有中心浆液流道,其为中空的环状结构,在其下部加工有底部喷嘴13,底部喷嘴入口131的孔径比上部钻头本体的中心通道、一级贯通孔23和二级贯通孔33的孔径均要小得多,此外,底部喷嘴13的出口孔径要比仿生喷嘴出口62的孔径小5至20mm。It should be noted that the outer diameter of the reaming guide 1 after the sidewall gauge teeth 121 are embedded should be equivalent to the diameter of the existing small-diameter borehole to be reamed, and should not be larger or too smaller than the diameter. If it is too large, the multi-stage reaming tool cannot be lowered into the small-diameter hole to be reamed; The occurrence of hole inclination or other accidents in the hole. The inside of the reaming guide 1 is provided with a central slurry flow channel, which is a hollow annular structure, and a bottom nozzle 13 is processed at its lower part. and the apertures of the secondary through-holes 33 are much smaller. In addition, the outlet aperture of the bottom nozzle 13 is 5 to 20mm smaller than the aperture of the bionic nozzle outlet 62.
位于整套钻具下部的扩孔导向器1的外径(包含扩孔导向器钢体12和侧壁保径齿121后的直径)应与欲扩孔作业的已有小径钻孔孔径相差不大,在使用本实用新型实施对已有小径钻孔进行扩孔作业时,扩孔导向器1是插入已有小径钻孔中的,可起到导正整套钻具以防止在扩孔作业过程中出现的钻孔偏斜或发生其他孔内事故的作用,同时位于扩孔导向器1侧面的侧壁保径齿121和底部切削齿122(它们二者均为嵌固于扩孔导向器1上的硬质合金块或其他适宜切削破碎岩土体的材料),可分别起到预防在扩孔作业过程中已有小径钻孔可能出现的由于钻孔缩径、掉块、坍塌等而引起的卡钻等孔内事故的发生,当已有小径钻孔出现缩径现象时,侧壁保径齿121可对已发生缩径的小径钻孔孔壁周遭的岩土体进行回转切削破碎以达到保径的目的,而当已有小径钻孔出现掉块,坍塌等现象时,底部切削齿122可对这部分凸出孔壁或聚积在孔底的岩土体进行回转切削破碎以避免孔内事故的发生,从而保障扩孔作业的顺利进行。The outer diameter of the reaming guide 1 (including the diameter behind the reaming guide steel body 12 and the side wall gauge teeth 121) located at the lower part of the complete set of drilling tools should be similar to the diameter of the existing small-diameter drilled hole to be reamed , when using the utility model to carry out reaming operations on existing small-diameter boreholes, the reaming guide 1 is inserted into the existing small-diameter boreholes, which can play a role in guiding the entire set of drilling tools to prevent reaming during the reaming operation. Due to the occurrence of drilling deviation or other in-hole accidents, the side wall gauge teeth 121 and bottom cutting teeth 122 located on the side of the reaming guide 1 (both of which are embedded and fixed on the reaming guide 1 Carbide blocks or other materials suitable for cutting and breaking rock and soil), which can respectively prevent the possible occurrence of small-diameter drilling in the process of reaming due to borehole shrinkage, falling blocks, collapse, etc. In the event of in-hole accidents such as drill sticking, when the diameter of the existing small-diameter borehole shrinks, the sidewall gage teeth 121 can perform rotary cutting and crushing of the rock and soil around the wall of the small-diameter borehole that has shrunk to achieve The purpose of keeping the diameter, and when the existing small-diameter drilling occurs blockage, collapse, etc., the bottom cutting teeth 122 can perform rotary cutting and crushing on this part of the rock and soil protruding from the hole wall or accumulated at the bottom of the hole to avoid the inside of the hole. Accidents occur, thereby ensuring the smooth progress of the reaming operation.
本实用新型的工作原理:Working principle of the utility model:
由放置于地表的泥浆泵往复抽吸并使不断循环着的有压浆液自孔口沿着钻杆柱中心通道向下流动至位于整套钻具最底部的扩孔导向器1的底部喷嘴13处,由于扩孔导向器1的底部喷嘴入口131处的过流断面直径比位于它上方的多级扩孔器的中心通道、一级贯通孔23和二级贯通孔33的直径均小得多,同时扩孔导向器1的底部喷嘴13的出口直径也要比仿生喷嘴出口62的直径小5至20mm,这就使得有压浆液自钻具顶端沿着钻具内部的中心通道流动至位于整套钻具底部的扩孔导向器1的底部喷嘴13时,从底部喷嘴13的出口高速喷出形成高压射流,该射流可有效辅助位于扩孔导向器1上的底部切削齿122对位于孔底的岩土体(或沉积的岩屑)进行超前(预)冲蚀破碎。若泵量足够大,由于受到扩孔导向器1的底部喷嘴13的出口直径大小的限制,此时有压浆液并不能完全且及时地从底部喷嘴13的出口喷出形成高压射流。此时必然会造成钻具内不断循环着的有压浆液在扩孔导向器1的底部喷嘴入口131和扩孔导向器1的底部喷嘴13的出口处发生“节流堵塞效应”,使得留在钻具内无法及时从扩孔导向器1的底部喷嘴13的出口高速喷出的那部分有压浆液在钻具内部的中心通道中不断积蓄能量并向上累积起来,直至有压浆液的液面高度分别达到一级贯通孔23和二级贯通孔33处,此时不断循环且累积在钻具内部的中心通道中的有压浆液势必会沿着加工于多级扩孔器上若干个贯通状的斜孔(一级贯通孔23和二级贯通孔33)分别抵达若干个仿生喷嘴入口61处,流经若干个仿生喷嘴6的内腔后由其出口高速喷出形成高压射流,该射流可有效辅助多级扩孔器对将要进行扩孔作业的已有小径钻孔的孔壁周遭岩土体进行超前(预)冲蚀破碎,可有效辅助位于多级扩孔器上的切削具完成对先前已钻成小径钻孔的扩孔作业。The mud pump placed on the surface reciprocates and makes the continuously circulating pressurized slurry flow down from the hole along the central channel of the drill string to the bottom nozzle 13 of the reaming guide 1 located at the bottom of the whole set of drilling tools , because the diameter of the flow section at the bottom nozzle inlet 131 of the reaming guide 1 is much smaller than the diameters of the central passage, the primary through hole 23 and the secondary through hole 33 of the multistage reamer above it, Simultaneously, the outlet diameter of the bottom nozzle 13 of the reaming guide 1 is also 5 to 20mm smaller than the diameter of the bionic nozzle outlet 62, which makes the pressurized grout flow from the top of the drilling tool along the central channel inside the drilling tool to the location of the whole set of drilling tools. When equipped with the bottom nozzle 13 of the reaming guide 1 at the bottom, the outlet of the bottom nozzle 13 is ejected at high speed to form a high-pressure jet, which can effectively assist the bottom cutting teeth 122 located on the reaming guide 1 against the rock at the bottom of the hole. Soil (or deposited debris) is broken by advanced (pre) erosion. If the pump volume is large enough, due to the limitation of the outlet diameter of the bottom nozzle 13 of the reaming guide 1, the pressurized slurry cannot be completely and timely ejected from the outlet of the bottom nozzle 13 to form a high-pressure jet. At this time, it will inevitably cause the pressurized grout continuously circulating in the drilling tool to have a "throttling and blocking effect" at the bottom nozzle inlet 131 of the reaming guide 1 and the outlet of the bottom nozzle 13 of the reaming guide 1, so that the remaining The part of the grouting fluid in the drilling tool that cannot be ejected at high speed from the outlet of the bottom nozzle 13 of the reaming guide 1 in time continuously accumulates energy in the central channel inside the drilling tool and accumulates upwards until the liquid level of the grouting fluid is reached Respectively reach the first-level through hole 23 and the second-level through-hole 33. At this time, the pressurized grout that circulates continuously and accumulates in the central channel inside the drilling tool is bound to flow along several through-shaped holes processed on the multi-stage reamer. The oblique holes (first-level through hole 23 and second-level through-hole 33) reach several bionic nozzle inlets 61 respectively, and after flowing through the inner cavities of several bionic nozzles 6, they are ejected at high speed from their outlets to form a high-pressure jet, which can effectively The auxiliary multi-stage reamer performs advanced (pre-) erosion and crushing of the rock and soil around the wall of the existing small-diameter borehole to be reamed, which can effectively assist the cutting tool on the multi-stage reamer to complete the previous Reaming of holes that have been drilled to a small diameter.
分别来自扩孔导向器1的底部喷嘴13和若干个仿生喷嘴6的高压射流,有效提升了使用本实用新型进行扩孔作业时的效率。The high-pressure jets respectively coming from the bottom nozzle 13 of the reaming guide 1 and several bionic nozzles 6 effectively improve the efficiency when using the utility model for reaming operations.
本实用新型的有益效果:The beneficial effects of the utility model:
利用本实用新型能够对先前在岩土体中已钻成的小径钻孔进行扩孔作业。可以实现扭力冲击器4联合多级扩孔器的高效回转切削碎岩方式下的扩孔作业,或液动冲击器5联合多级扩孔器的冲击回转碎岩方式下的扩孔作业;上述连接了两种不同的冲击器后的多级扩孔钻具,除了可起到有效提升扩孔作业效率的作用,同时在一定程度上还能够起到降低钻机等扩孔作业设备的能耗和扩孔作业过程中钻具解卡的作用。The utility model can be used to carry out the hole reaming operation on the previously drilled small-diameter boreholes in the rock and soil mass. It can realize the reaming operation under the high-efficiency rotary cutting rock crushing mode of the torsion impactor 4 combined with the multi-stage reamer, or the reaming operation under the impact rotary rock crushing mode of the hydraulic impactor 5 combined with the multi-stage reamer; The multi-stage reaming drilling tool connected with two different impactors can not only effectively improve the efficiency of reaming operations, but also reduce the energy consumption and energy consumption of reaming equipment such as drilling rigs to a certain extent. The role of drilling tool jam release in the process of reaming.
扩孔导向器1可起到导正钻具的作用,嵌固于扩孔导向器1上的侧壁保径齿121和底部切削齿122还可有效防止由于钻孔缩径、掉块、坍塌等事故导致的卡钻等孔内其他事故的发生,能够保障扩孔作业的顺利进行。The reaming guide 1 can play the role of guiding the drilling tool, and the side wall gage teeth 121 and bottom cutting teeth 122 embedded in the reaming guide 1 can also effectively prevent the hole from shrinking, falling off, and collapsing due to drilling. The occurrence of other accidents in the hole such as drill sticking caused by accidents can ensure the smooth progress of the reaming operation.
此外,自底部喷嘴13高速喷出的高压射流可实现对孔底岩土体(或沉积的岩屑)的超前(预)冲蚀破碎,从而有效辅助底部切削齿122对孔底岩土体(或沉积的岩屑)的切削破碎,由高压射流形成的孔底漫流还可对底部切削齿122进行冷却,同时漫流还有利于孔底岩屑的排除。自若干个仿生喷嘴6的出口高速喷出的高压射流可实现对孔壁周遭岩土体的超前(预)冲蚀破碎,从而有效辅助位于多级扩孔器上的切削具对孔壁周遭岩土体的切削破碎,由高压射流形成的漫流也可起到冷却切削具和改善孔内排除岩屑效果的作用。至此,利用本实用新型可同时实现多种方法相耦合的多工艺扩孔作业方法,势必可有效提升在岩土体中施工注浆孔、锚杆/锚索孔、钻孔灌注桩孔,以及天然气水合物、油页岩、页岩气、石油/天然气、地下水等的勘探孔或开采孔时扩孔作业的效率。In addition, the high-pressure jet stream ejected from the bottom nozzle 13 at high speed can realize the advanced (pre) erosion and crushing of the rock and soil mass (or deposited debris) at the bottom of the hole, thereby effectively assisting the bottom cutting teeth 122 to crush the rock and soil mass at the bottom of the hole ( or deposited cuttings) cutting and crushing, the diffuse flow at the bottom of the hole formed by the high-pressure jet can also cool the bottom cutting teeth 122, and at the same time, the diffuse flow is also conducive to the removal of cuttings at the bottom of the hole. The high-pressure jets ejected at high speed from the outlets of several bionic nozzles 6 can achieve advanced (pre) erosion and crushing of the rock and soil around the hole wall, thereby effectively assisting the cutting tool on the multi-stage reamer to crush the rock and soil around the hole wall. For the cutting and breaking of the soil, the diffuse flow formed by the high-pressure jet can also cool the cutting tool and improve the effect of removing cuttings in the hole. So far, using the utility model can simultaneously realize the multi-process reaming operation method coupled with multiple methods, which will certainly effectively improve the construction of grouting holes, anchor rods/cable holes, bored pile holes, and Efficiency of reaming operations in exploration or production holes for gas hydrate, oil shale, shale gas, oil/gas, groundwater, etc.
综上所述,利用本实用新型可同时实现:In summary, utilizing the utility model can simultaneously realize:
1、扭力冲击器4持续提供与钻具回转方向一致的冲击扭力作用,或液动冲击器5持续提供轴向的往复冲击载荷作用,使得使用本实用新型进行扩孔作业时,既能够实现高效的回转切削碎岩方式的扩孔作业,同时还能够实现冲击回转碎岩方式的扩孔作业,此外在一定程度上还能够起到降低钻机等扩孔作业设备的能耗和扩孔作业过程中钻具解卡的作用。1. The torsion impactor 4 continuously provides the impact torsion force consistent with the rotation direction of the drilling tool, or the hydraulic impactor 5 continuously provides the axial reciprocating impact load, so that when the utility model is used for hole reaming operations, high efficiency can be achieved. The reaming operation of the rotary cutting rock crushing method can also be realized, and the reaming operation of the impact rotary rock crushing method can also be realized. In addition, to a certain extent, it can also reduce the energy consumption of drilling rigs and other reaming equipment and the process of reaming operations. The role of drilling tools to release jams.
2、多级扩孔器可以实现以多级扩孔的方式对已钻成小径钻孔的扩孔作业;当有压浆液以正循环的方式不断循环流经若干个仿生喷嘴6后可形成高压射流,该射流可对欲回转切削或冲击回转破碎的孔壁周遭岩土体进行超前(预)冲蚀破碎,从而辅助多级扩孔器进行扩孔,有效提升扩孔作业的效率,此外还能够起到冷却设置于多级扩孔器上的切削具及改善孔内岩屑排除效果的作用。2. The multi-stage reamer can realize the reaming operation of the small-diameter drilled hole in the way of multi-stage reaming; when the grouting fluid is continuously circulated through several bionic nozzles 6 in a positive cycle, high pressure can be formed Jet flow, which can carry out advanced (pre) erosion and crushing of the rock and soil around the hole wall to be rotary cut or impact rotary crushing, thereby assisting the multi-stage reamer to ream the hole, effectively improving the efficiency of the reaming operation. It can play the role of cooling the cutting tool arranged on the multi-stage reamer and improving the removal effect of cuttings in the hole.
3、扩孔导向器1能够起到导正钻具,以及有效防止由于钻孔缩径、掉块、坍塌等不可预见的情况而导致的卡钻等孔内事故发生的作用,能够保障扩孔作业的顺利进行;当有压浆液以正循环的方式不断循环流经底部喷嘴13后可形成高压射流,该射流可对欲破碎的孔底岩土体(或沉积的岩屑)进行超前(预)冲蚀破碎,辅助底部切削齿122对孔底或凸出孔壁的岩土体进行破碎,此外还能够起到冷却切削齿及改善孔底岩屑排除效果的作用。3. The reaming guide 1 can play the role of guiding the drilling tool, and effectively preventing in-hole accidents such as drill sticking caused by unforeseen circumstances such as drilling shrinkage, block drop, and collapse, and can ensure reaming The operation is carried out smoothly; when the grouting fluid is continuously circulated through the bottom nozzle 13 in a positive circulation mode, a high-pressure jet can be formed, and the jet can advance (predetermined) the rock and soil mass (or deposited debris) at the bottom of the hole to be broken. ) erosion and crushing, the auxiliary bottom cutting teeth 122 are used to crush the rock and soil mass at the bottom of the hole or protruding from the hole wall. In addition, it can also cool the cutting teeth and improve the removal effect of cuttings at the bottom of the hole.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (10)
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| CN201520127992.4U CN204476279U (en) | 2015-03-05 | 2015-03-05 | The multistage borehole-enlarging drilling tool of the bionical nozzle of a kind of build-in |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104763343A (en) * | 2015-03-05 | 2015-07-08 | 成都理工大学 | Embedded bionic nozzle type multi-stage hole expanding drilling tool and hole expanding method thereof |
| CN107724962A (en) * | 2017-11-14 | 2018-02-23 | 湖北中煤地质矿业有限公司 | A kind of guiding reaming bit |
| CN108301774A (en) * | 2018-04-09 | 2018-07-20 | 成都百施特金刚石钻头有限公司 | The reamer of cutting tooth uniform fold |
-
2015
- 2015-03-05 CN CN201520127992.4U patent/CN204476279U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104763343A (en) * | 2015-03-05 | 2015-07-08 | 成都理工大学 | Embedded bionic nozzle type multi-stage hole expanding drilling tool and hole expanding method thereof |
| CN107724962A (en) * | 2017-11-14 | 2018-02-23 | 湖北中煤地质矿业有限公司 | A kind of guiding reaming bit |
| CN108301774A (en) * | 2018-04-09 | 2018-07-20 | 成都百施特金刚石钻头有限公司 | The reamer of cutting tooth uniform fold |
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