CN204474912U - Zero-waiting full-automatic single-head Sewing machines - Google Patents

Zero-waiting full-automatic single-head Sewing machines Download PDF

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Publication number
CN204474912U
CN204474912U CN201520064542.5U CN201520064542U CN204474912U CN 204474912 U CN204474912 U CN 204474912U CN 201520064542 U CN201520064542 U CN 201520064542U CN 204474912 U CN204474912 U CN 204474912U
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frame
zero
machine
working group
nose assembly
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高接枝
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Tianjin Richpeace AI Co Ltd
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Tianjin Richpeace Computer and Machinery Co Ltd
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Abstract

本实用新型公开了零等待全自动单头缝纫机,包括桥式结构的机架、安装在机架中部的台板、机架大梁位于机架的顶部,能够在X方向上移动的机头组件、安装在台板上并沿Y向移动的Y向A工作组和Y向B工作组、安装在机架一侧的电脑操作箱和安装在台板下的电控箱,机架大梁上安装有机架大梁X向导轨,机头组件联接在机架大梁X向导轨上,并能沿机架大梁X向导轨在X向移动;Y向工作组,可以有两个或多个,分别独立与Y向驱动装置联接,可独立驱动。本实用新型能够保证机器一直处于缝纫的过程,提高机器的使用效率,实现机器“零等待”。从而提高机器的使用效率和生产效率。

The utility model discloses a zero-waiting full-automatic single-head sewing machine, which comprises a frame of a bridge structure, a platen installed in the middle of the frame, a frame girder located on the top of the frame, and a head assembly capable of moving in the X direction, The Y-direction A working group and the Y-direction B working group that are installed on the platform and move along the Y direction, the computer operation box installed on one side of the rack, and the electric control box installed under the platform. The X guide rail of the frame girder, the head assembly is connected to the X guide rail of the frame girder, and can move in the X direction along the X guide rail of the frame girder; there can be two or more working groups in the Y direction, which are independently connected to The Y-direction driving device is connected and can be driven independently. The utility model can ensure that the machine is always in the sewing process, improve the use efficiency of the machine, and realize "zero waiting" of the machine. Thereby improving the use efficiency and production efficiency of the machine.

Description

零等待全自动单头缝纫机Zero waiting fully automatic single head sewing machine

技术领域 technical field

本实用新型涉及全自动缝纫机领域,具体涉及零等待全自动单头缝纫机。 The utility model relates to the field of full-automatic sewing machines, in particular to a zero-waiting full-automatic single-head sewing machine.

背景技术 Background technique

服装模板技术是将复杂工序简单化、标准化,提升效率,降低品质不良率,提高品质及生产时间的稳定性,减少对高技能人员的依赖程度。 Clothing template technology simplifies and standardizes complex processes, improves efficiency, reduces the rate of defective quality, improves the stability of quality and production time, and reduces the dependence on highly skilled personnel.

全自动缝纫机是结合服装模板CAD软件、服装模板以及先进的数控技术进行全自动生产。但因生产工艺需求,在缝纫结束后,生产操作人员需要将更换装有裁片的模板,机器处于停车等待的状态,这样会很大的减少缝纫效率,机器等待更换模板时间越长,机器的使用效率越低。 Fully automatic sewing machine is a combination of garment template CAD software, garment template and advanced numerical control technology for fully automatic production. However, due to the requirements of the production process, after the sewing is finished, the production operator needs to replace the template with the cut pieces, and the machine is in a waiting state, which will greatly reduce the sewing efficiency. The longer the machine waits for the template to be replaced, the machine The lower the usage efficiency.

发明内容 Contents of the invention

本实用新型的目的是针对现有技术的存在的问题提供零等待全自动单头缝纫机,在生产操作人员更换模版的过程中,缝纫机不停机,有效的提高了全自动缝纫机的生产效率。 The purpose of the utility model is to provide a zero-waiting full-automatic single-head sewing machine for the existing problems in the prior art. During the process of changing the template by production operators, the sewing machine does not stop, which effectively improves the production efficiency of the full-automatic sewing machine.

为了解决上述技术问题,本实用新型采用的技术方案是零等待全自动单头缝纫机,包括桥式结构的机架、安装在机架中部的台板、机架大梁位于机架的顶部,能够在X方向上移动的机头组件、安装在台板上并沿Y向移动的Y向A工作组和Y向B工作组、安装在机架一侧的电脑操作箱和安装在台板下的电控箱,机架大梁上安装有机架大梁X向导轨,机头组件联接在机架大梁X向导轨上,并能沿机架大梁X向导轨在X向移动;Y向工作组,可以有两个或多个,分别独立与Y向驱动装置联接,可独立驱动。 In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is a zero-wait full-automatic single-head sewing machine, which includes a frame of bridge structure, a platen installed in the middle of the frame, and a frame girder located on the top of the frame, which can be The head assembly that moves in the X direction, the Y-direction A working group and the Y-direction B working group that are installed on the table and move along the Y direction, the computer operation box installed on one side of the rack, and the computer installed under the table. The control box is installed with the X guide rail of the frame girder on the frame girder, and the head assembly is connected to the X guide rail of the frame girder, and can move in the X direction along the X guide rail of the rack girder; the Y direction working group can have Two or more are independently connected with the Y-direction driving device and can be driven independently.

所述的机头安装在机头组件的正前方,并位于安装在台板上的针板上方。 The machine head is installed directly in front of the machine head assembly, and is located above the needle plate installed on the platen.

所述的X向传动丝杠螺母安装在机头组件的下部并与X向传动丝杠相联接,将X向传动丝杠的转动转化为机头组件的X向移动。 The X-direction driving screw nut is installed on the lower part of the machine head assembly and is connected with the X-direction driving screw to convert the rotation of the X-direction driving screw into the X-direction movement of the machine head assembly.

所述的X向滑动导轨安装在机架底部,与机头组件相联接,使机头组件在X向直线移动,并在垂直方向上承受机头组件的工作负载。 The X-direction sliding guide rail is installed at the bottom of the frame and connected with the head assembly, so that the head assembly can move linearly in the X direction and bear the working load of the head assembly in the vertical direction.

本实用新型优点和有益效果是:本实用新型对装有裁片的模板进行缝制作业,在工作平面内,X向机头组件移动,Y方向Y向驱动装置带动Y向A工作组或Y向B工作组移动,Y向A工作组和Y向B工作组独立驱动,当Y向A工作组缝制完会自动切换到已经上好装有裁片的模板的Y向B工作组,当Y向B工作组正在缝纫时,准备Y向A工作组的装有裁片的模板,等待Y向B工作组缝纫完切换到Y向A工作组。这样能够保证机器一直处于缝纫的过程,提高机器的使用效率,实现机器“零等待”。从而提高机器的使用效率和生产效率。 The advantages and beneficial effects of the utility model are: the utility model performs sewing operations on templates equipped with cutting pieces. In the working plane, X moves to the machine head assembly, and the Y-direction driving device in the Y direction drives Y to A working group or Y. Moving to working group B, Y working group A and Y working group B are independently driven, when the working group Y is finished sewing, it will automatically switch to working group Y which has a template with cut pieces installed. When the Y-direction B working group is sewing, prepare the template with the cutting pieces for the Y-direction A working group, and wait for the Y-direction B working group to switch to the Y-direction A working group. This can ensure that the machine is always in the sewing process, improve the use efficiency of the machine, and realize the "zero waiting" of the machine. Thereby improving the use efficiency and production efficiency of the machine.

附图说明 Description of drawings

图1 零等待全自动单头缝纫机立体示意图; Fig. 1 Three-dimensional schematic diagram of a zero-waiting fully automatic single-head sewing machine;

图2 零等待全自动单头缝纫机侧向立体示意图。 Fig. 2 A schematic diagram of a side view of a zero-waiting automatic single-head sewing machine.

1.机头   2.针板   3.台板   4.机架   5.机架大梁   6.机架大梁X向导轨   7.Y向A工作组   8.Y向B工作组   9.Y向驱动装置   10.电脑操作箱   11.电控箱   12.机头组件   13.X向传动丝杠   14.X向传动丝杠螺母   15.X向滑动导轨。 1. Machine head 2. Needle plate 3. Platen 4. Rack 5. Rack girder 6. Rack girder X guide rail 7. Y-direction A working group 8. Y-direction B working group 9. Y-direction driving device 10 .Computer operation box 11.Electric control box 12.Head assembly 13.X-direction drive screw 14.X-direction drive screw nut 15.X-direction slide rail.

具体实施方式 Detailed ways

下面结合附图和具体实施方法对本实用新型做进一步详细说明:零等待全自动单头缝纫机,包括桥式结构的机架4、安装在机架4中部的台板3、机架大梁5位于机架4的顶部,能够在X方向上移动的机头组件12、安装在台板3上并沿Y向移动的Y向A工作组7和Y向B工作组8、安装在机架4一侧的电脑操作箱10和安装在台板3下的电控箱11,机架大梁5上安装有机架大梁X向导轨6,机头组件12联接在机架大梁X向导轨6上,并能沿机架大梁X向导轨6在X向移动;Y向工作组可以有两个或多个,分别独立与Y向驱动装置9联接,可独立驱动。 The utility model is described in further detail below in conjunction with the accompanying drawings and specific implementation methods: a zero-waiting full-automatic single-head sewing machine, comprising a frame 4 of a bridge structure, a platen 3 installed in the middle of the frame 4, and a frame girder 5 positioned on the machine. On the top of the frame 4, the head assembly 12 that can move in the X direction, the Y-direction A working group 7 and the Y-direction B working group 8 that are installed on the platform 3 and move along the Y direction, are installed on one side of the frame 4 The computer operation box 10 and the electric control box 11 installed under the platform 3, the frame girder X guide rail 6 is installed on the frame girder 5, the head assembly 12 is connected on the frame girder X guide rail 6, and can Move along the X-guiding rail 6 of the frame girder in the X direction; there can be two or more Y-direction working groups, which are independently connected with the Y-direction driving device 9 and can be driven independently.

所述的机头1安装在机头组件12的正前方,并位于安装在台板3上的针板2上方。 The machine head 1 is installed directly in front of the machine head assembly 12 and above the needle plate 2 installed on the table 3 .

所述的X向传动丝杠螺母14安装在机头组件12的下部并与X向传动丝杠13相联接,将X向传动丝杠13的转动转化为机头组件12的X向移动。 The X-direction driving screw nut 14 is installed on the lower part of the machine head assembly 12 and is connected with the X-direction driving screw 13 to convert the rotation of the X-direction driving screw 13 into the X-direction movement of the machine head assembly 12 .

所述的X向滑动导轨15安装在机架4底部,与机头组件12相联接,使机头组件12在X向直线移动,并在垂直方向上承受机头组件12的工作负载。 The X-direction sliding guide rail 15 is installed on the bottom of the frame 4 and is connected with the head assembly 12 to make the head assembly 12 move linearly in the X direction and bear the working load of the head assembly 12 in the vertical direction.

零等待全自动单头缝纫机的工作流程是:在Y向A工作组7和Y向B工作组8上分别夹持装有裁片的模板,机头组件12带动机头1在X方向上移动到Y向A工作组7安装的装有裁片的模板上方,缝制花样通过电脑操作箱10反馈到电控箱11,电控箱11驱动X向传动丝杠13和Y向驱动装置9,机头1通过模版对裁片进行缝制作业,在X向传动丝杠13和Y向驱动装置9的协同作用下,机头1在裁片上形成了需要花样的线迹。当Y向A工作组7安装的装有裁片的模板缝制完成时,机头组件12带动机头1在X方向上移动到Y向B工作组8安装的装有裁片的模板上方,并进行和在Y向A工作组7位置时相同缝制作业。同时操作人员对Y向A工作组7安装的装有裁片的模板进行更换作业,将缝制完成的模版取下,安装上未缝制的模版。当Y向B工作组8安装的装有裁片的模板缝制完成时,机头组件12带动机头1在X方向上移动到Y向A工作组7安装的装有裁片的模板上方,并进行缝制作业,同时操作人员对Y向B工作组8安装的装有裁片的模板进行更换作业,以此类推,不断重复作业。 The working process of the zero-waiting fully automatic single-head sewing machine is: the templates with cut pieces are respectively clamped on the Y-direction A working group 7 and the Y-direction B working group 8, and the head assembly 12 drives the head 1 to move in the X direction Above the template with cutting pieces installed in the Y direction A working group 7, the sewing pattern is fed back to the electric control box 11 through the computer operation box 10, and the electric control box 11 drives the X-direction transmission screw 13 and the Y-direction drive device 9, The machine head 1 sews the cut piece through the template, and under the synergy of the X-direction drive screw 13 and the Y-direction drive device 9, the machine head 1 forms stitches of desired patterns on the cut piece. When the template with cut pieces installed in Y direction A working group 7 is finished sewing, the head assembly 12 drives the head 1 to move in the X direction to the top of the template equipped with cut pieces installed in Y direction B work group 8, And carry out the same sewing operation as in Y to A working group 7 position. Simultaneously the operator replaces the template that the cutting piece is housed to Y to the A working group 7 installation, the template that has been sewn is taken off, and the template that is not sewn is installed. When the sewing of the template with the cutting pieces installed in the Y direction to the B working group 8 is completed, the head assembly 12 drives the head 1 to move in the X direction to the top of the template equipped with the cutting pieces installed in the Y direction to the A working group 7, And carry out the sewing operation, and the operator replaces the template that the cut piece is housed to Y to the B working group 8 installations, and so on, constantly repeats the operation.

零等待全自动单头缝纫机能够保证一直处于缝纫的过程,提高机器的使用效率,实现机器“零等待”。从而提高机器的使用效率和生产效率,为应用服装模版的自动生产线提供了基础。 The zero-wait automatic single-head sewing machine can ensure that it is always in the sewing process, improve the efficiency of the machine, and realize the "zero wait" of the machine. Thereby improving the use efficiency and production efficiency of the machine, and providing the basis for the automatic production line of the application of clothing templates.

Claims (4)

1. zero-waiting full-automatic single-head Sewing machines, the frame comprising bridge architecture, the platen being arranged on central rack, frame crossbeam are positioned at the top of frame, can in the X direction movement nose assembly, be arranged on platen and along Y-direction movement Y-direction A working group and Y-direction B working group, be arranged on the computer operating box of frame side and the electric cabinet under being arranged on platen, it is characterized in that: frame crossbeam is provided with frame crossbeam X direction guiding rail, nose assembly is connected on frame crossbeam X direction guiding rail, and can along frame crossbeam X direction guiding rail at X to movement; Y-direction working group, can have two or more, independently connects with Y-direction drive unit, can drive.
2. zero-waiting full-automatic single-head Sewing machines according to claim 1, is characterized in that: head is arranged on the dead ahead of nose assembly, and is positioned at above the needle plate that is arranged on platen.
3. zero-waiting full-automatic single-head Sewing machines according to claim 1, is characterized in that: X is arranged on the bottom of nose assembly to turn-screw nut and is connected to turn-screw with X, and X is converted into the X of nose assembly to movement to the rotation of turn-screw.
4. zero-waiting full-automatic single-head Sewing machines according to claim 1, it is characterized in that: X is arranged on bottom frame to rail plate, be connected with nose assembly, make nose assembly at X to rectilinear movement, and bear the workload of nose assembly in vertical direction.
CN201520064542.5U 2015-01-30 2015-01-30 Zero-waiting full-automatic single-head Sewing machines Expired - Lifetime CN204474912U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105986365A (en) * 2015-01-30 2016-10-05 天津宝盈电脑机械有限公司 Zero-latency full-automatic single-head sewing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105986365A (en) * 2015-01-30 2016-10-05 天津宝盈电脑机械有限公司 Zero-latency full-automatic single-head sewing machine

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Address after: 301800 Tianjin city Baodi District of Baodi Economic Development Zone No. 6 Middle Road Po

Patentee after: TIANJIN RICHPEACE AI Co.,Ltd.

Address before: 301800 Tianjin city Baodi District of Baodi Economic Development Zone No. 6 Middle Road Po

Patentee before: TIANJIN RICHPEACE COMPUTER & MACHINERY Co.,Ltd.

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Granted publication date: 20150715

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