CN204471560U - A kind of Double-stage vacuum brick making machine with unpowered adobe slitting device - Google Patents
A kind of Double-stage vacuum brick making machine with unpowered adobe slitting device Download PDFInfo
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- CN204471560U CN204471560U CN201520070492.1U CN201520070492U CN204471560U CN 204471560 U CN204471560 U CN 204471560U CN 201520070492 U CN201520070492 U CN 201520070492U CN 204471560 U CN204471560 U CN 204471560U
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- adobe
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- conveying cylinder
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Abstract
A kind of Double-stage vacuum brick making machine with unpowered adobe slitting device, comprise higher level's rabbling mechanism and subordinate's extrusion mechanism, described subordinate extrusion mechanism has fuselage, fuselage is fixed with material feeding box and motor, motor connects reductor, material feeding box is provided with opening mud cylinder, outside framework oil seal and bearing block, opening mud cylinder connects head, bearing is provided with in bearing block, described bearing block is formed by fixedly connecting by two semiaxis bearings, if when bearing breaks down or overhauls, directly one of them semiaxis bearing of bearing block is laid down, the output of reductor is connected with main shaft by shaft coupling, the outside of described head is provided with unpowered adobe slitting device, mud bar linearly promotes conveying cylinder and rotates, brick machine constantly promote mud bar keep linearity be transported on dragging roller, power set are just by the rotary action of extruder and conveying cylinder self, adobe mud bar is transported on the dragging roller of frame, when conveying cylinder has turned a circle, after cutting knife also just in time turns around and falls, adobe mud bar is cut off.
Description
Technical field
The utility model relates to the extruder field making adobe base bar, particularly relates to a kind of Double-stage vacuum brick making machine with unpowered adobe slitting device.
Background technology
Brickmaking industry is a more traditional industry in China; in the technological process of brickmaking; automaticity is not high; major part is main or rely on manual work to be main, and because the working environment in brickmaking process has particular/special requirement, workman needs to stand severe working environment for a long time in operation process; simultaneously; need a large amount of labours to carry in work flow conversion, workman often can be injured in the process of carrying, inefficiency.
After structure is improved, fired brick two-stage vacuum extruder for blocks is utilized to be divided into higher level's rabbling mechanism and subordinate's extrusion mechanism, subordinate's extrusion mechanism comprises fuselage, fuselage is fixed with material feeding box and motor, all opening in the two opposite side walls of the casing of material feeding box, on the sidewall at one opening place of material feeding box, sealing is fixed with opening mud cylinder, the opening part of opening mud cylinder is fixed with head, another opening part of material feeding box is fixed with outside framework oil seal, and bearing block is fixed with on the sidewall at this opening place, bearing is provided with in bearing block, the output of motor is connected with reductor, the output of reductor is connected with main shaft by shaft coupling, be deep in material feeding box and opening mud cylinder on the bearing of main shaft support in bearing block and through outside framework oil seal, the axis body of main shaft in material feeding box and opening mud cylinder is also provided with reamer, during work, driven by motor reductor drive shaft is rotated, and the raw material entered in casing by material feeding box is delivered to machine mouth through reamer extruding, and raw material finally forms base bar.Formed in mud bar process at raw material, air in raw material and moisture is transferred with vavuum pump, and then improve the packing of the base bar formed, thus improve the intensity of adobe, but two-stage vacuum extruder for blocks after a long time use, outside framework oil seal weares and teares, and causes lubricating grease in bearing block and is extracted out by vavuum pump, bearing temperature in bearing block raises, and occurs burning out, the phenomenon of bearing locking, bearing installation and removal simultaneously in bearing block are all extremely inconvenient, all bearing is extruded by the bearing block mouth of bearing block enter in bearing block during installation, during dismounting, all destructive taking-up, therefore when bearing breaks down, the maintenance cost of bearing is high, and, the most frequently used cutting cutter of current brickmaking factory is arcuate automatic strip-cutting machine, its operation principle is the base bar extruded from extruder, move along the dragging roller in cutting cutter frame to blank cutter direction, once reach predetermined length, namely when base bar contacts with synchronous blend stop, under the effect of sychronisation, promote synchronous slitting dolly to travel forward, till synchronous blend stop is detected by slitting proximity switch.During this period of time, the bow of cutting on synchronous slitting dolly completes " synchronous slitting " action under the effect of cylinder, and the mud bar cut is cut into adobe by sending strip device to be sent on blank cutter workbench fast.Although synchronous slitting solves the cross section out-of-flatness of mud bar, there is the problem that mud head is wasted, but synchronous cutting cutter must add is furnished with base bar conveying buncher and cutter motor, that is the conveying of base bar and slitting realize synchronous, synchronous blend stop must be set up on cutting cutter, sensor, optoelectronic switch and software automatic control system, therefore also add electrical equipment, the input cost of the equipment such as signal, because brickmaking factory living environment is more severe, dust is more, easily make power-equipment, electric equipment and control system break down, or the control accuracy of control system is reduced, cause system reliability poor, production efficiency is low, fault rate is high, maintenance cost is higher, have impact on the productivity effect of brickmaking factory to a certain extent, in addition, in slitting process, cut the problem that steel wire fracture easily occurs bow, amount in energy resource consumption is also very large.
Summary of the invention
The utility model provides a kind of Double-stage vacuum brick making machine with unpowered adobe slitting device, object solves prior art problem, provides a kind of structure simple, bearing anti-lock, burns out, energy-conservation, the Double-stage vacuum brick making machine of the unpowered adobe slitting device that the quality of production is high, safe.
The utility model deal with problems adopt technical scheme be:
A kind of Double-stage vacuum brick making machine with unpowered adobe slitting device, comprise higher level's rabbling mechanism and subordinate's extrusion mechanism, it is characterized in that: described subordinate extrusion mechanism has fuselage, fuselage is fixed with material feeding box and motor, motor connects reductor, material feeding box is provided with opening mud cylinder, outside framework oil seal and bearing block, opening mud cylinder connects head, bearing is provided with in bearing block, described bearing block is formed by fixedly connecting by two semiaxis bearings, the output of reductor is connected with main shaft by shaft coupling, be deep in material feeding box and opening mud cylinder on the bearing of main shaft support in bearing block and through outside framework oil seal, the outside of described head is provided with unpowered adobe slitting device, described unpowered adobe slitting device has conveying cylinder, frame, dragging roller, cutting knife and transmission device, described conveying cylinder is fixed on the below of frame by actuator beairng, back-up ring is furnished with outside conveying cylinder, described conveying cylinder is hollow form, the external peripheral surface of conveying cylinder is provided with tread plate, height bottom the extrusion of described head is concordant with the top of conveying cylinder, cutting knife is made up of upper cutter and lower cutter, described upper cutter is fixed on the axle of driven gear, described lower cutter is fixed on back-up ring, described upper cutter and the position of lower cutter are corresponding up and down and have certain spacing.
Described transmission device comprises drive sprocket, by movable sprocket, driving gear and driven gear, drive sprocket is arranged on the axle of conveying cylinder, drive sprocket and being connected by double strand chain by between movable sprocket, is connected by actuator beairng seat by between movable sprocket and driving gear.
Described driving gear and driven gear engage each other and gearratio is 1:1.
The girth of described conveying cylinder excircle is consistent with the length that blank cutter is cut somebody's hair.
Described tread plate is also stained with a circle nylon tape
Described material feeding box sidewall is provided with side end cap, and side end cap is installed in the opening part of outside framework oil seal, and the top of side end cap is provided with bearing mouth, and bearing mouth is fixed with bearing seal cover, and the flange that bearing block is provided with by side end cap top is fixedly connected with side end cap.
The beneficial effects of the utility model: because the utility model bearing block is made up of two semiaxis bearings, if when bearing breaks down or overhauls, directly one of them semiaxis bearing of bearing block is laid down, just the bearing in bearing block can be taken out quickly and easily, avoid the damage of bearing, even if outside framework oil seal uses rear heavy wear for a long time simultaneously, the bearing seal cover that the end face upper bearing (metal) mouth place, top of side end cap is fixed also can prevent the lubricating grease in bearing block to be drawn out of, and then protect bearing, conveying cylinder is lightweight, do not need power, conveying cylinder just can be driven to rotate and realize the conveying of adobe bar, mud bar linearly promotes conveying cylinder and rotates, and brick machine can constantly promote mud bar keep linearity be transported on dragging roller, therefore the present invention does not need adobe mud bar to carry buncher, just can by the rotary action of extruder and conveying cylinder self, adobe mud bar is transported on the dragging roller of frame, when conveying cylinder has turned a circle, after cutting knife also just in time turns around and falls, by the effect of upper cutter and lower cutter, just adobe mud bar can be cut off.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is the structural representation of the unpowered adobe slitting device of the utility model.
In figure: 1, material feeding box; 2, motor; 3, reductor; 4, opening mud cylinder; 5, outside framework oil seal; 6, bearing block; 7, head; 8, bearing; 9, main shaft; 10, unpowered adobe slitting device; 11, conveying cylinder; 12, frame; 13, dragging roller; 14, cutting knife; 17, back-up ring; 19, upper cutter; 20, lower cutter; 21, drive sprocket; 22, by movable sprocket; 23, driving gear; 24, driven gear; 25, double strand chain; 27, side end cap.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
As Fig. 1, a kind of Double-stage vacuum brick making machine with unpowered adobe slitting device shown in Fig. 2, comprise higher level's rabbling mechanism and subordinate's extrusion mechanism, described subordinate extrusion mechanism has fuselage, fuselage is fixed with material feeding box 1 and motor 2, motor 1 connects reductor 3, material feeding box 1 is provided with opening mud cylinder 4, outside framework oil seal 5 and bearing block 6, opening mud cylinder 4 connects head 7, bearing 8 is provided with in bearing block 6, described bearing block 8 is formed by fixedly connecting by two semiaxis bearings, the output of reductor 3 is connected with main shaft 9 by shaft coupling, main shaft 9 to be supported on the bearing 8 in bearing block 6 and to be deep in material feeding box 1 and opening mud cylinder 4 through outside framework oil seal 5, the outside of described head 7 is provided with unpowered adobe slitting device 10, described unpowered adobe slitting device 10 has conveying cylinder 11, frame 12, dragging roller 13, cutting knife 14 and transmission device, described conveying cylinder 11 is fixed on the below of frame 12 by actuator beairng, back-up ring 17 is furnished with outside conveying cylinder 11, described conveying cylinder 11 is in hollow form, the external peripheral surface of conveying cylinder 11 is provided with tread plate, height bottom the extrusion of described head 7 is concordant with the top of conveying cylinder 11, cutting knife 14 is made up of upper cutter 19 and lower cutter 20, described lower cutter 20 is fixed on back-up ring 17, described upper cutter 19 and the position of lower cutter 20 are corresponding up and down and have certain spacing.
Described transmission device comprises drive sprocket 21, by movable sprocket 22, driving gear 23 and driven gear 24, drive sprocket 21 is arranged on the axle of conveying cylinder 11, drive sprocket 21 and being connected by double strand chain 25 by between movable sprocket 22, connected by actuator beairng seat by between movable sprocket 22 and driving gear 23, described upper cutter 19 is fixed on the axle of driven gear 24.
Described driving gear 23 and driven gear 24 engage each other and gearratio is 1:1.
The girth of described conveying cylinder 11 excircle is consistent with the length that blank cutter is cut somebody's hair.
Described tread plate is also stained with a circle nylon tape
Described material feeding box 1 sidewall is provided with side end cap 27, side end cap 27 is installed in the opening part of outside framework oil seal 4, the top of side end cap 27 is provided with bearing mouth, and bearing mouth is fixed with bearing seal cover, and the flange that bearing block is provided with by side end cap 27 top is fixedly connected with side end cap.
Because the utility model bearing block is made up of two semiaxis bearings, if when bearing breaks down or overhauls, directly one of them semiaxis bearing of bearing block is laid down, just the bearing in bearing block can be taken out quickly and easily, avoid the damage of bearing, even if outside framework oil seal uses rear heavy wear for a long time simultaneously, the bearing seal cover that the end face upper bearing (metal) mouth place, top of side end cap is fixed also can prevent the lubricating grease in bearing block to be drawn out of, and then protect bearing, because cylinder design is hollow form, conveying cylinder is lightweight, do not need power, conveying cylinder just can be driven to rotate and realize the conveying of adobe bar, only rely on the thrust of extruder that conveying cylinder just can be allowed to rotate, it is concordant with the top of conveying cylinder due to the height bottom the extrusion of extruder is designed to, after such adobe bar squeezes out from the head of extruder, mud bar linearly promotes conveying cylinder and rotates, and extruder constantly promote mud bar keep linearity be transported on dragging roller, adobe mud bar is not needed to carry buncher, by the rotary action of extruder and conveying cylinder self, just can adobe mud bar be transported on the dragging roller of frame, pass through drive sprocket, duplex chain wheel, by movable sprocket, the mechanical transmission mechanism such as driving gear and driven gear, cutting knife just can be allowed to realize carrying out Synchronous Transmission with conveying cylinder, when conveying cylinder has turned a circle, after cutting knife also just in time turns around and falls, by the effect of upper cutter and lower cutter, just adobe mud bar can be cut off, this structure is simple, because physics drive mechanism performance is stablized, compare electric equipment, signalling arrangement and control system, the more difficult impact being subject to environment, therefore mechanism is more stable, failure rate is low, and upper cutter and lower cutter generally do not need to change, therefore improve the production efficiency of equipment.
Claims (6)
1. one kind has the Double-stage vacuum brick making machine of unpowered adobe slitting device, comprise higher level's rabbling mechanism and subordinate's extrusion mechanism, it is characterized in that: described subordinate extrusion mechanism has fuselage, fuselage is fixed with material feeding box and motor, motor connects reductor, material feeding box is provided with opening mud cylinder, outside framework oil seal and bearing block, opening mud cylinder connects head, bearing is provided with in bearing block, described bearing block is formed by fixedly connecting by two semiaxis bearings, the output of reductor is connected with main shaft by shaft coupling, be deep in material feeding box and opening mud cylinder on the bearing of main shaft support in bearing block and through outside framework oil seal, the outside of described head is provided with unpowered adobe slitting device, described unpowered adobe slitting device has conveying cylinder, frame, dragging roller, cutting knife and transmission device, described conveying cylinder is fixed on the below of frame by actuator beairng, back-up ring is furnished with outside conveying cylinder, described conveying cylinder is hollow form, the external peripheral surface of conveying cylinder is provided with tread plate, height bottom the extrusion of described head is concordant with the top of conveying cylinder, cutting knife is made up of upper cutter and lower cutter, described upper cutter is fixed on the axle of driven gear, described lower cutter is fixed on back-up ring, described upper cutter and the position of lower cutter are corresponding up and down and have certain spacing.
2. a kind of Double-stage vacuum brick making machine with unpowered adobe slitting device as claimed in claim 1, it is characterized in that: described transmission device comprises drive sprocket, by movable sprocket, driving gear and driven gear, drive sprocket is arranged on the axle of conveying cylinder, drive sprocket and being connected by double strand chain by between movable sprocket, is connected by actuator beairng seat by between movable sprocket and driving gear.
3. a kind of Double-stage vacuum brick making machine with unpowered adobe slitting device as claimed in claim 2, is characterized in that: described driving gear and driven gear engage each other and gearratio is 1:1.
4. a kind of Double-stage vacuum brick making machine with unpowered adobe slitting device as claimed in claim 1, is characterized in that: the girth of described conveying cylinder excircle is consistent with the length that blank cutter is cut somebody's hair.
5. a kind of Double-stage vacuum brick making machine with unpowered adobe slitting device as claimed in claim 1, is characterized in that: described tread plate is also stained with a circle nylon tape.
6. a kind of Double-stage vacuum brick making machine with unpowered adobe slitting device as claimed in claim 1, it is characterized in that: described material feeding box sidewall is provided with side end cap, side end cap is installed in the opening part of outside framework oil seal, the top of side end cap is provided with bearing mouth, bearing mouth is fixed with bearing seal cover, and the flange that bearing block is provided with by side end cap top is fixedly connected with side end cap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520070492.1U CN204471560U (en) | 2015-02-02 | 2015-02-02 | A kind of Double-stage vacuum brick making machine with unpowered adobe slitting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520070492.1U CN204471560U (en) | 2015-02-02 | 2015-02-02 | A kind of Double-stage vacuum brick making machine with unpowered adobe slitting device |
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| Publication Number | Publication Date |
|---|---|
| CN204471560U true CN204471560U (en) | 2015-07-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520070492.1U Expired - Fee Related CN204471560U (en) | 2015-02-02 | 2015-02-02 | A kind of Double-stage vacuum brick making machine with unpowered adobe slitting device |
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| Country | Link |
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| CN (1) | CN204471560U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110271084A (en) * | 2019-05-24 | 2019-09-24 | 汪春兴 | Squash type saddle panel moulding apparatus |
| CN114454323A (en) * | 2021-12-23 | 2022-05-10 | 江苏华能墙材有限公司 | Sintered brick production equipment and production process thereof |
-
2015
- 2015-02-02 CN CN201520070492.1U patent/CN204471560U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110271084A (en) * | 2019-05-24 | 2019-09-24 | 汪春兴 | Squash type saddle panel moulding apparatus |
| CN110271084B (en) * | 2019-05-24 | 2024-04-02 | 汪春兴 | Extrusion saddle plate forming machine |
| CN114454323A (en) * | 2021-12-23 | 2022-05-10 | 江苏华能墙材有限公司 | Sintered brick production equipment and production process thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150715 Termination date: 20180202 |